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    MBC Information Presentation

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    haitacvietnam
    The document provides information about marine breakaway couplings (MBCs). It describes MBCs as devices fitted to hoses that separate when subjected to excessive axial load or pressure surge to prevent pollution. There are two types - flip-flap valve and petal valve MBCs. MBCs are important safety devices that mitigate risks from tanker breakouts. The document explains how each type works and closes to stop oil flow upon separation. It also outlines inspection and maintenance procedures for MBCs.

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    © All Rights Reserved
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    MBC Information Presentation

    Uploaded by

    haitacvietnam
    183 views21 pages
    The document provides information about marine breakaway couplings (MBCs). It describes MBCs as devices fitted to hoses that separate when subjected to excessive axial load or pressure surge to prevent pollution. There are two types - flip-flap valve and petal valve MBCs. MBCs are important safety devices that mitigate risks from tanker breakouts. The document explains how each type works and closes to stop oil flow upon separation. It also outlines inspection and maintenance procedures for MBCs.

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    MBC information presentation

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    The document provides information about marine breakaway couplings (MBCs). It describes MBCs as devices fitted to hoses that separate when subjected to excessive axial load or pressure surge to prevent pollution. There are two types - flip-flap valve and petal valve MBCs. MBCs are important safety devices that mitigate risks from tanker breakouts. The document explains how each type works and closes to stop oil flow upon separation. It also outlines inspection and maintenance procedures for MBCs.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    183 views21 pages

    MBC Information Presentation

    Uploaded by

    haitacvietnam
    The document provides information about marine breakaway couplings (MBCs). It describes MBCs as devices fitted to hoses that separate when subjected to excessive axial load or pressure surge to prevent pollution. There are two types - flip-flap valve and petal valve MBCs. MBCs are important safety devices that mitigate risks from tanker breakouts. The document explains how each type works and closes to stop oil flow upon separation. It also outlines inspection and maintenance procedures for MBCs.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 21

    PETROVIETNAM TECHNICAL SERVICES CORPORATION

    PTSC PRODUCTION SERVICES JSC

    MARINE BREAKAWAY COUPLING (MBC)


    INFORMATION

    Vung Tau City, 12th January 2018


    PETROVIETNAM TECHNICAL SERVICES CORPORATION
    PTSC PRODUCTION SERVICES JSC

    AGENDA OVERVIEW

    I. DESCRIPTION OF A MBC
    II. PURPOSE OF A MBC
    III.WORKING PRINCIPLE OF A MBC
    IV. INSPECTION & MAINTENANCE OF A MBC
    V. PROCEDURE FOR REFURBISHMENT
    I. DESCRIPTION OF A MBC

    What is MBC ?

    MBC is a device fitted within a flexible hose string that will part when subjected to an
    axial load i.e. a pull of a certain force along the hose string, and/or when subjected to a
    rapid internal pressure rise, i.e. a surge pressure of a certain value.
    I. DESCRIPTION OF A MBC

    What is the structure of a MBC ?


    MBC is generally comprise of a unit joined in two halves incorporating a shut
    off valve(s) which requires no external power or control source to activate.
    The valve(s) are mechanically locked in the open position and fail safe to close
    when activated. The two halves of the unit will part on load/surge and separation
    initiates the closure of the valve(s). Once the unit separates, flow of the liquid
    being transferred is stopped and contained within each part of the separated
    hose.
    I. DESCRIPTION OF A MBC

    How many types of MBC ?


    There are 2 types of MBC:
    1. Flip-Flap Valve Marine Breakaway Coupling
    2. Petal Valve Marine Breakaway Couplings

    Flip-Flap Valve Petal Valve Marine


    I. DESCRIPTION OF A MBC

    Main Components of Flip-Flap Valve MBC


    I. DESCRIPTION OF A MBC

    Main Components of Flip-Flap Valve MBC


    I. DESCRIPTION OF A MBC

    Main Components of Petal Valve MBC


    I. DESCRIPTION OF A MBC

    Main Components of Petal Valve MBC


    I. DESCRIPTION OF A MBC

    Where is the MBC installed ?


    The recommendation for installation position of MBC at an FPSO/ FSO, between 3rd
    and 4th hoses from Tanker Manifold.
    II. PURPOSE OF A MBC

    Why the MBC should be fitted ?


    Without an MBC fitted in the hose string, a tanker breakout incident could potentially
    cause loss of integrity of the transfer hose and significant pollution could result.
    MBC is fitted to mitigate the consequences of:
    1. Primarily (Linear overload) - The MBC will part on linear overload. This may
    occur due to a tanker moving off station due to a maneuvering fault, an unexpected
    wave, wind or general inclement weather conditions.
    2. Secondarily (Flow pressure surge) - The MBC will activate where an extreme
    internal pressure surge occurs: caused by an unusual event such as an inadvertent
    sudden valve closure downstream of the breakaway coupling.
    MBCs are configured in accordance with the requirements of the terminal:
     Standard unit: The Standard Unit will activate in two circumstances.
     Stabilized unit: The Stabilized unit will activate in one circumstance.
    III. WORKING PRINCIPLE OF A MBC

    How the Flip-Flap Valve MBC works ?

    Stage 1: Normal Condition


     Two flaps interlock with minimum head-loss

    Break Studs

    Stage 2: Breakaway Load Exceeded


     The break studs elongate and the flaps are
    released and rotate through a controlled arc.
    III. WORKING PRINCIPLE OF A MBC

    How the Flip-Flap Valve MBC works ?

    Stage 3: Closed
     Two flaps have moved 90 degrees, where they
    snap onto their seat prior to the breakaway
    coupling fully separating

    Stage 4: Breakaway
     With 100% shut-off achieved the two halves
    of the breakaway coupling then separate
    completely.
    III. WORKING PRINCIPLE OF A MBC

    How the Flip-Flap Valve MBC works ?


    III. WORKING PRINCIPLE OF A MBC

    How the Petal Valve MBC works ?

    Stage 1: Normal Condition


     The MBC is in the un-activated condition with
    no restrictions through the bore.

    Break Studs
    Stage 2: Activate
     An axial pull or pressure surge event causes the
    break studs to fracture and the coupling to part
    with the upstream half activating and the first
    two to four petals, as the operating parameter
    dictate, closing instantaneously.
    III. WORKING PRINCIPLE OF A MBC

    How the Petal Valve MBC works ?

    Stage 3: Upstream Closed


     The remaining petals close in a control
    manner, shutting off product flow whilst
    limiting surge to a determined safe lever. The
    downstream half of the coupling breaks the
    sleeve retaining bolts and starts to move free

    Stage 4: Down Stream Closed and Breakaway


     Once the downstream petals become free, they
    close instantaneously shutting the bore and
    blocking any further product release/backflow
    III. WORKING PRINCIPLE OF A MBC

    How the Petal Valve MBC works ?


    VI. INSPECTION & MAINTENANCE OF A MBC

    INSPECTION
    Inspection of Marine Breakaway Coupling is carried out at the same time as the
    periodic inspection of the hose string.
    This should include, but not be limited to:
    1. Inspection of the MBC for impact damage.
    2. Inspection of the MBC and adjacent hose string for marine growth.
    3. Inspection of the exterior coating of the MBC for marine growth or corrosion.
    4. Inspection for stressing around the ‘parting line’. If gaps of greater than
    0.3mm are found between the unit’s body halves, Maker must be consulted.
    5. Inspection for leakage around the ‘parting line’.
    VI. INSPECTION & MAINTENANCE OF A MBC

    MAINTENANCE

    Due to absence of moving parts, MBC no require the periodical maintenance or


    inspection to be carried out while the unit in service.
    Recommendation for refurbishment:
    1. Petal valve MBC: MBC should return to Service Base for refurbishment after
    36 months (3 years) service.
    2. Flip Flap valve MBC: MBC should return to Service Base for refurbishment
    after 3-5 years.
    V. PROCEDURE FOR REFURBISHMENT

    How to refurbishment a MBC?

    1. Blasting clean 9. Reassembly of MBC halves


    2. Removal of breakstud assembly 10.Arrange third party inspection (if required)
    3. Removal of stop ring (petal valve only) 11.Closure tests as with new unit
    4. Removal of sleeve (petal valve only) 12.Reassembly of complete unit
    5. Complete disassembly of valve 13.Breakstud destructive batch testing
    components
    14.Body integrity test
    6. Detail inspection of all components
    15.Systems pressure test
    and body halves
    16.Reinstallation of breakstud assembly
    7. Replacement of all springs
    17.Painting
    8. Replacement of all seals
    18.Boxing up
    Thank you

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