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    Raw Pyrolysis Gasoline Product Cooler

    Uploaded by

    Nelbert Sumalpong
    The document summarizes maintenance performed on a Raw Pyrolysis Gasoline Cooler. Key details include: - The cooler uses a shell and tube heat exchanger design to cool Raw Pyrolysis Gasoline using cooling water. - Maintenance was performed to address high differential pressures and temperatures, including cleaning the tube bundle and shell side. - Recommendations are made to improve safety, such as using larger catch basins during cleaning and providing barricades.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Raw Pyrolysis Gasoline Product Cooler

    Uploaded by

    Nelbert Sumalpong
    86 views21 pages
    The document summarizes maintenance performed on a Raw Pyrolysis Gasoline Cooler. Key details include: - The cooler uses a shell and tube heat exchanger design to cool Raw Pyrolysis Gasoline using cooling water. - Maintenance was performed to address high differential pressures and temperatures, including cleaning the tube bundle and shell side. - Recommendations are made to improve safety, such as using larger catch basins during cleaning and providing barricades.

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    RAW PYROLYSIS GASOLINE PRODUCT COOLER.pptx

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    The document summarizes maintenance performed on a Raw Pyrolysis Gasoline Cooler. Key details include: - The cooler uses a shell and tube heat exchanger design to cool Raw Pyrolysis Gasoline using cooling water. - Maintenance was performed to address high differential pressures and temperatures, including cleaning the tube bundle and shell side. - Recommendations are made to improve safety, such as using larger catch basins during cleaning and providing barricades.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    86 views21 pages

    Raw Pyrolysis Gasoline Product Cooler

    Uploaded by

    Nelbert Sumalpong
    The document summarizes maintenance performed on a Raw Pyrolysis Gasoline Cooler. Key details include: - The cooler uses a shell and tube heat exchanger design to cool Raw Pyrolysis Gasoline using cooling water. - Maintenance was performed to address high differential pressures and temperatures, including cleaning the tube bundle and shell side. - Recommendations are made to improve safety, such as using larger catch basins during cleaning and providing barricades.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 21

    RAW PYROLYSIS

    GASOLINE
    PRODUCT COOLER
    Preventive Maintenance
    Raw Pyrolysis Gas Cooler

    Purpose: To cool the Raw pyrolysis gasoline temperature


    to PGH reactor using the Cooling water.

    Why should we clean?

    Due to high differential pressure across the shell side and


    increased temperature of the process feed to PGH reactor.
    Shell and Tube Heat Exchanger. Generally built of a bundle of round
    tubes mounted in a cylindrical shell with the tube axis parallel to that of
    the shell.

    Advantages:
    • The configuration gives a large surface area in a small volume
    • Good mechanical layout: a good shape for pressure operation
    • Can be constructed from a wide range of materials
    • Easily cleaned
    Shell and Tube Heat Exchanger
    The shell and tube exchanger parts:

    • Front Header—this is where the fluid enters the tube side of the
    exchanger. It is sometimes referred to as the Stationary Header.

    • Rear Header—this is where the tube side fluid leaves the exchanger
    or where it is returned to the front header in exchangers with multiple
    tube side passes.

    • Tube bundle—this comprises of the tubes, tube sheets, baffles and


    tie rods to hold the bundle together.

    • Shell—this contains the tube bundle.


    Tube sheets—are used to hold tubes at the ends. Generally a round
    metal plate with holes drilled through for the desired tube pattern, holes
    for the tie rods (which are used to space and hold plate baffles), grooves
    for the gaskets, and bolt holes for flanging to the shell and channel.
    Baffles
    Baffles are installed on the shell side to give a higher heat-transfer rate due
    to increased turbulence and to support the tubes thus reducing the chance of
    damage due to vibration. There are a number of different baffle types,
    which support the tubes and promote flow across the tubes.
    • Single Segmental can help maintain greater turbulence for the shell side
    fluid, resulting in a higher rate of heat transfer. This is the most common.
    • Double Segmental is used to obtain a lower shell side velocity and
    pressure drop.
    • Disc and Doughnut.
    • Impingement Baffle are placed opposite the shell-side inlet nozzle. The
    flow into the shell hits the impingement baffle and is dispersed around
    the tubes, rather than impinging directly on the top tubes. This keeps the
    full force of the momentum of the flow from impinging on and eroding
    the top tubes.
    Single segmental

    Impingement Baffle

    Double segmental

    Disc or Doughnut
    U-Tube
    This is the cheapest of all removable bundle designs. It permits
    unlimited thermal expansion, allows the bundle to be removed to
    clean the outside of the tubes, has the tightest bundle to shell
    clearances and is the simplest design. A disadvantage of the U-tube
    design is that it cannot normally have pure counter flow unless an F-
    Type Shell is used. Also, U-tube designs are limited to even numbers
    of tube passes.
    Heat Exchanger Nomenclature
    DEFINITION OF TEMA CLASS "R" EXCHANGERS
    The TEMA Mechanical Standards for Class “R” heat exchangers
    specify design and fabrication of unfired shell and tube heat
    exchangers for the generally severe requirements of petroleum
    and related processing applications.
    DEFINITION OF TEMA CLASS "C' EXCHANGERS
    The TEMA Mechanical Standards for Class “C” heat exchangers
    specify design and fabrication of unfired shell and tube heat
    exchangers for the generally moderate requirements of
    commercial and general process applications.
    DEFINITION OF TEMA CLASS "B" EXCHANGERS
    The TEMA Mechanical Standards for Class “B” heat exchangers
    specify design and fabrication of unfired shell and tube heat
    exchangers for chemical process service.
    Raw Pyrolysis Gasoline Cooler

    Design Data
    Type: H-BEU TEMA: Class “R” 9th ED.
    Weight: 3800 KG

    Shell Side: Raw Pyrolysis Gasoline Tube Side: Cooling Water


    Pressure Pressure
    Design: 16.3 Barg Design: 10 Barg
    Operating: 6.69 Barg Operating: 4.5 Barg
    Temperature Temperature
    Design: 130 °C Design: 65 °C
    Operating: 106.8/40 °C (in/out) Operating: 34/40 °C (in/out)
    Test Pressure Test Pressure
    Hydro.: 21.19 Barg Hydro.: 13 Barg
    Pass: 1 Pass: 2
    SCOPE OF WORK

    Date Activity

    June 27, 2018

    0900H-1200H Blinding of process fluid inlet and outlet;


    Cooling water outlet spool removal; channel head removal
    1200H-1500H Pull-out of tube bundle and cleaning by hydro jet washing;
    Cleaning of shell side
    1500H-1600H Inspection prior to box-up of tube bundle
    1600H-1900H Box-up of tube bundle, channel head, and CW outlet spool;
    Water filling and hydro testing of shell side for 21BarG;
    Draining and turnover to operations
    Housekeeping
    Polymerized materials found on the
    tubes.
    As found condition of shell side.
    • PROPOSED IMPROVEMENTS and CONCERNS
    The job was carried out safely and efficiently however
    improvements can be made so we can minimize the
    downtime of the equipment. During the installation of
    scaffolding, the workers and scaffolder should be present
    when assembling the platform in order to save time and
    attend any modification. Practice wearing of complete and
    appropriate PPE when handling chemical like the pyrolysis
    gasoline, preparation of tools and equipment, observe
    proper work permit system, execute the job safely and
    observe teamwork during shutdown maintenance.
    • RECOMMENDATIONS
    During pull-out of the tube bundle, a lot of Pyrolysis
    Gasoline scattered on the ground. We recommend using a
    larger catch basin instead of a single chemical drum. During
    clean-up of tube bundle with Hydro Jet washer, we
    recommend to provide barricade so that dirt from the tube
    bundle will not be thrown further and the cleaning area
    would be minimal. Housekeeping and proper disposal of
    hazardous fluid must be observed during maintenance work.

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