Standard Cost
Standard Cost
Standard Cost
3.0 pounds per unit × $4.00 per pound = $12.00 per unit
This $12.00 cost will appear on the product’s standard cost card.
Setting Direct Labor Standards
Materials quantity variance = (6,500 pounds − 6,000 pounds) × $4.00 per pound
= $2,000 U
An excerpt from Colonial Pewter’s variance report is
shown below along with the production manager’s
explanation for the materials quantity variance.
Materials Price Variance
A materials price variance measures the difference between
what is paid for a given quantity of materials and what
should have been paid according to the standard
Materials price variance = 6,500 pounds ($3.80 per pound − $4.00 per pound)
= $1,300 F
An excerpt from Colonial Pewter’s variance report is
shown below along with the purchasing manager’s
explanation for the materials price variance.
Isolation of Variances
Variances should be isolated and brought to the attention of
management as quickly as possible so that problems can be
promptly identified and corrected. The most significant
variances should be viewed as “red flags”; an exception has
occurred that requires explanation by the responsible
manager and perhaps follow-up effort. The performance
report itself may contain explanations for the variances, as
illustrated above. In the case of Colonial Pewter Company,
the purchasing manager said that the favorable price
variance resulted from bargaining for an especially good
price.
Responsibility for the Variance
Who is responsible for the materials price variance? Generally
speaking, the purchasing manager has control over the price paid for
goods and is therefore responsible for the materials price variance.
Many factors influence the prices paid for goods including how many
units are ordered, how the order is delivered, whether the order is a
rush order, and the quality of materials purchased. If any of these
factors deviates from what was assumed when the standards were
set, a price variance can result. For example, purchasing second-
grade materials rather than top grade materials may result in a
favorable price variance because the lower-grade materials may be
less costly. However, we should keep in mind that the lower-grade
materials may create production problems.
However, someone other than the purchasing
manager could be responsible for a materials price
variance.
A word of caution is in order. Variance analysis
should not be used to assign blame. The emphasis
should be on supporting the line managers and
assisting them in meeting the goals that they have
participated in setting for the company. In short,
the emphasis should be positive rather than
negative. Excessive dwelling on what has already
happened, particularly in terms of trying to find
someone to blame, can destroy morale and kill any
cooperative spirit.
Using Standard Costs-Direct Labor
Variances
Labor Efficiency Variance
The labor efficiency variance attempts to measure the productivity of direct
labor. No
variance is more closely watched by management because it is widely
believed that
increasing direct labor productivity is vital to reducing costs. The formula for
the labor
efficiency variance is expressed as follows:
Labor efficiency variance = (AH × SR) − (SH × SR)
Where:
AH=Actual hours
SR=Standard rate
SH=Standard hours allowed for actual output
The formula can be factored as follows:
Using the data from Exhibit 10–6 in the formula, the labor rate variance can be computed
as follows:
Labor rate variance = 1,050 hours ($21.60 per hour − $22.00 per hour) = $420 F
In most companies, the wage rates paid to workers are quite
predictable. Nevertheless, rate variances can arise because of the
way labor is used. Skilled workers with high hourly rates of pay
may be given duties that require little skill and call for lower
hourly rates of pay. This will result in an unfavorable labor rate
variance because the actual hourly rate of pay will exceed the
standard rate specified for the particular task. In contrast, a
favorable rate variance would result when workers who are paid
at a rate
lower than specified in the standard are assigned to the task.
However, the lower-paid workers may not be as efficient. Finally,
overtime work at premium rates will result in an unfavorable rate
variance if the overtime premium is charged to the direct labor
account.
Using Standard Costs—Variable
Manufacturing Overhead Variances
The variable portion of manufacturing overhead can be analyzed
using the same basic formulas that we used to analyze direct
materials and direct labor.
Recall from Exhibit 10–2 that the standard variable manufacturing
overhead is $3.00 per unit of product, computed as follows:
0.5 hours per unit × $6.00 per hour = $3.00 per unit
Colonial Pewter’s cost records showed that the total actual
variable manufacturing overhead cost for June was $7,140. Recall
from the earlier discussion of the direct labor variances that 1,050
hours of direct labor time were recorded during the month and
that the company produced 2,000 pairs of bookends.
Terry’s analysis of this overhead data appears in Exhibit 10–7 .
Notice the similarities between Exhibits 10–6 and 10–7 .
These similarities arise from the fact that direct labor-hours
are being used as the base for allocating overhead cost to
units of product; thus, the same hourly figures appear in
Exhibit 10–7 for variable manufacturing overhead as in Exhibit
10–6 for direct labor.
The main difference between the two exhibits is in the
standard hourly rate being used, which in this company is
much lower for variable manufacturing overhead than for
direct labor.
Manufacturing Overhead Variances—A
Closer Look
The formula for the variable overhead efficiency
variance is expressed as follows: