Chapter 8 Materials Handling Ergonomics

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MATERIAL HANDLING

ERGONOMICS
Chapter 8
What is Ergonomics?

• The study of work and the relationship of work to the


physical and cognitive capabilities of people
• Fitting the job (tools, tasks, and environment) to the
employee, instead of forcing the worker to fit the job
Why it is important –Prevent Injuries
Musculoskeletal Disorders (MSD’s)
• Injury to soft tissue caused by prolonged exposure to
multiple ergonomic risk factors
• Also referred to as Cumulative Trauma Disorders (CTDs)
• Can affect back, shoulders, arms, wrists, neck, etc.
Some Common Upper Extremity CTD’s

• Tendonitis—Tendon Disorder
• Tenosynovitis
• Trigger Finger
• Epicondylitis
• Thoracic Outlet Syndrome—Neuro Vascular Disorder
• Carpal Tunnel Syndrome—Nerve Disorder
Tendon and Tendon Sheaths
Types of WMSDs
(Work related musculoskeletal disorder)
The Back and Material Handling Issues

Cervical

Thoracic

Lumbar

The Spinal Column


The Basic Structure
Musculoskeletal Disorders
BACK PROBLEMS
• - DISCS
• - SCIATICA
• - OSTEOARTHRITIS

Tear Slipped Degenerated


Back Disorders
Epidemiology of Back Injuries

Short Term or acute effects:


• Sharp Surfaces
• Dropped Material
• Struck-by Moving Materials
• Mechanical Stress
• Slips and Falls
• “Simpler” Cause and effect relationship
Epidemiology Chronic or Long Term
Effects
• Back Ache or Pain
• Disc Degeneration
• Cause and effect not as
simple, more difficult
to analyze

Material Handling
• Lifting/Lowering
• Pushing/Pulling
• Carrying
• Weights and Forces
• Frequency of Activities
• Load Center of Gravity
Job Risk Factors • Weight of the Object
• Location (position of load w.r.t.
worker)
• Frequency of Lifts
• Stability of the Load
• Hand Coupling
• Workplace Geometry
Twisting/Stooping
• Environmental Factors
Personal Risk Factors

• Gender
• Age
• Anthropometry
• Lift technique
• Attitude
• Strength
• Training
Examples of Manual Handling Controls
• Avoid extreme range of motion when lifting
• Redesign workstation/work area to allow freedom of movement
• Provide handles on material handling equipment
• Provide lift-assist devices and tables
• Unit Load Concept
Job Design • Can reduce one-third of
compensable LBP
• Minimize reach and lift distances
• Keep off floor
• Workstation design

• Frequency
• Relax time standard
• Rotation
• Work-Rest allowances

• Minimize Weight
• Mechanical aids
• Carton capacity
• Balance contents

• Convert
• Carry to push/pull
• Push over pull
• Use large wheels
Training
• Focus on awareness
and avoidance
• Get object as close to
body as possible
• Planning
• Use of handling aids
• Back Schools
• Strength and fitness
important
The Ergonomic Guidelines for Manual
Material Handling
What Will the Guidelines Look Like ?
These are automatic load leveling
devices that maintain the top of the load
in the 30 to 38” ergonomic window

Sitting or standing a lift can


eliminate the back bending to
associated with pallet
loading/unloading
Portability allows the operator
to bring the machine in close
& eliminate walking around

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