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    Shri H.H.J.B. Polytechnic, Chandwad, Nashik: Project Title: Prepare A Model of Telescopic Hydraulic Jack

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    Tejas Pawar
    This document summarizes a student's micro-project on designing a model of a telescopic hydraulic jack. It includes an abstract, introduction, working principle, schematic diagram, and conclusion. The student, Pawar Tejas Manik, designed a telescopic jack with a maximum lifting capacity of 7000 kg and stroke of 980 mm for an industry located in Belgaum. The document explains how telescopic jacks provide a long stroke from a compact initial package using nested cylinders of progressively smaller diameters based on Pascal's principle. Finite element analysis was used to analyze stresses on the jack under different loads.

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    Shri H.H.J.B. Polytechnic, Chandwad, Nashik: Project Title: Prepare A Model of Telescopic Hydraulic Jack

    Uploaded by

    Tejas Pawar
    101 views13 pages
    This document summarizes a student's micro-project on designing a model of a telescopic hydraulic jack. It includes an abstract, introduction, working principle, schematic diagram, and conclusion. The student, Pawar Tejas Manik, designed a telescopic jack with a maximum lifting capacity of 7000 kg and stroke of 980 mm for an industry located in Belgaum. The document explains how telescopic jacks provide a long stroke from a compact initial package using nested cylinders of progressively smaller diameters based on Pascal's principle. Finite element analysis was used to analyze stresses on the jack under different loads.

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    IHP MICRO TEJAS PAWAR

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    This document summarizes a student's micro-project on designing a model of a telescopic hydraulic jack. It includes an abstract, introduction, working principle, schematic diagram, and conclusion. The student, Pawar Tejas Manik, designed a telescopic jack with a maximum lifting capacity of 7000 kg and stroke of 980 mm for an industry located in Belgaum. The document explains how telescopic jacks provide a long stroke from a compact initial package using nested cylinders of progressively smaller diameters based on Pascal's principle. Finite element analysis was used to analyze stresses on the jack under different loads.

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    © All Rights Reserved
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    101 views13 pages

    Shri H.H.J.B. Polytechnic, Chandwad, Nashik: Project Title: Prepare A Model of Telescopic Hydraulic Jack

    Uploaded by

    Tejas Pawar
    This document summarizes a student's micro-project on designing a model of a telescopic hydraulic jack. It includes an abstract, introduction, working principle, schematic diagram, and conclusion. The student, Pawar Tejas Manik, designed a telescopic jack with a maximum lifting capacity of 7000 kg and stroke of 980 mm for an industry located in Belgaum. The document explains how telescopic jacks provide a long stroke from a compact initial package using nested cylinders of progressively smaller diameters based on Pascal's principle. Finite element analysis was used to analyze stresses on the jack under different loads.

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    SHRI H.H.J.B.

    POLYTECHNIC, CHANDWAD,
    NASHIK

    Project title: Prepare a model of Telescopic


    hydraulic jack

    Program : Diploma Program Code : 22655

    Course : ME Course Code:0079

    1
    MAHARASHTRA STATE BOARD OF
    TECHNICAL EDUCATION

    CERTIFICATE

    This is to certify that,


    Pawar Tejas Manik
    Student of T.Y.M.E (R), 6thSemister of Diploma
    SHHJB POLYTECHNIC, CHANDWAD
    (Code: 0079) has completed the MICRO-
    PROJECT satisfactorialy in subject Indusrial
    Hydraulics Pneumatics Code:(22655)
    For the acadmic year 2021-2022 as prescribed in
    the curriculum.

    Place :Chandwad
    Date:

    Subject Teacher Head of Department Principal

    2
    INDEX

    Sr. Constant Page No


    No
    01 Abstract 05

    02 Introuction 06

    03 Working principle 07
    04 Schematic Diagram 10

    05 Conclusion 11

    06 References: 12

    3
    Group Details

    Sr. Name Of The Roll Enrollement No


    No groupMember No

    01 Pawar Tejas Manik 37 1900790260

    4
    Abstract

    The use of hydraulic jack in the industry is widespread as load lifting structures.
    Telescopic hydraulic jack is a special design of jack with a series of tubes of
    progressively smaller diameters nested within each other. They have long stroke
    from a compact initial package, which have attracted a lot of attention for their
    applications as load lifting structures.
    Design and analysis of telescopic hydraulic cylinder is very complex phenomenon
    that involves interactions between the two stages. In this project telescopic jack is
    designed for the industry “Hydrau Solutions” located in Belgaum. Principle
    parameters included the maximum lifting capacity of 7000 Kg and a stroke of 980
    mm.
    Introduction

    A telescopic hydraulic jack uses a liquid to push against a piston. This is based on
    Pascal’s Principle. The principle states that pressure in a closed container is the
    same at all points. If there are two cylinders connected, applying force to the
    smaller cylinder will result in the same amount of pressure in the larger cylinder.
    However, since the larger cylinder has more area, the resulting force will be greater.
    In other words, an increase in area leads to an increase in force. The greater the
    difference in size between the two cylinders, the greater the increase in the force
    will be. A hydraulic jack operates based on this two cylinder system.
    As expected, results show that load carrying capability of the jack is significantly
    affected by different stress acting on it. Finite element results were in good
    agreement with the theoretical solution for the telescopic jack under different
    stress.
    Working Principle

    Telescopic hydraulic jack


    The advantage of telescopic hydraulic is their ability to provide an exceptionally long
    stroke from a compact initial package as shown in fig 2. The collapsed length of typical
    telescopic cylinders varies 20% to 40% of their extended length. This finds application
    when mounting space is limited, and the application needs a long stroke.

    Single-Acting Telescopic Cylinders

    High pressure oil from the pump is directed by the control valve through the port
    (A) to fill the cylinder. Any air in the system is trapped in the end of the cylinder (B)
    and may be bled off through the bleeder valve (C) as shown in fig 1.

    Fig- showing extension of single acting telescopic cylinder


    Oil pushes on the bottom of the sleeve or plunger forcing it to move out. The
    outside diameter or sealing area of the moving sleeve or plunger (D) determines
    the effective area

    Fig- extension of 1st stage of single acting telescopic cylinder

    As the sleeve or plunger moves out, the oil trapped between (E) the sleeve or
    plunger wall is released through transfer holes (G) which are drilled in the
    sleeve or plunger (fig 5). Under normal operating conditions the largest
    diameter moving sleeve extends first, then the next largest sleeve, etc.

    Fig-5 showing extension of single acting telescopic cylinder


    So at a given PSI (pressure) and LPM (liters per min.) the cylinder will develop less
    force and increase in speed as it changes to the next moving stage.

    Fig -6 fully extended single acting telescopic cylinder


    Schemetic Diagram
    Conclusion

    Telescopic hydraulic jack are a special design of jack which provide an


    exceptionally long output travel from a very compact retracted length. Static
    analysis of the telescopic hydraulic jack components, for the different loading
    conditions, can be performed by using the commercial finite element packages if
    the loads on the structure are properly defined. From the results presented in
    this study, we can summarize that the commercial finite element packages can be
    used to analyze the engineering structures that are subjected to combination of
    loads with the proper definition of the loading conditions. A telescopic jack
    subjected side load, hoop stress & radial pressure is analyzed with the finite
    element package ANSYS. Good agreement is found between the results obtained
    by ANSYS and Theoretical calculation. Hoop stress, pressure, compressive stress &
    side load have significant impact on the design of the hydraulic cylinder.
    References

    [1] Gane and Sarson (1979) “Structured systems analysis: tools & techniques”

    [2] R.H Warring (1983) “Hydraulic Handbook” Gulf publishing company, London.

    [3] Arora K R “Fluid Mechanics, Hydraulics and Hydraulic Machines”, In Metric Units

    [4] Muchnik, J. (2007). History of Hydraulic Jacks.

    [5] Ansys Inc., (1998). ANSYS theory manual release 5.4. Swanson Analysis System.
    USA.

    [6] T G Sitharam , L GovindRaju (2004) “Applied Elasticity” Interline Publishing


    𝑻𝒉𝒂𝒏𝒌 𝒀𝒐𝒖…….

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