Rotary Compressor

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Rotary Compressor

Introduction
•Rotary Compressors are used to supply continuous
pulsation free compressed air.
•They have rotors and casing in place of piston
cylinder arrangement.
•They are compact, well balanced, and high speed
compressors.
•They handle large mass of gas and are suitable for
low and medium pressure ratios.
Classification of Rotary Compressors
Roots Blower Compressor
Centrifugal Compressor
Applications

FOOD INDUSTRY: Food processing industry depends highly on this type of


compressor as it can provide oil free compressed air which are necessary for
some sensitive petitions.
 
GAS TURBINES:
Centrifugal compressors are mostly used in  Gas turbine such as :-
 A.) Turbo shaft
b.) Turboprop
c.) Micro turbines and
d.) Auxiliary power units
 
OIL REFINERS , PETROCHEMICAL AND CHEMICAL PLANTS: The centrifugal
compressors used for the above purposes generally have a horizontally split
casing and most of them are multistage compressors. These type of
compressors are generally operated by over-sized steam engines and gas
turbines.
Vane Type Compressor
Axial Flow Compressor
Uses

•Gas Turbine Plants


•Small Power Stations
•Large Volume air separation plants.
•Propane dehydrogenation.
Screw Compressor
Introduction

•A screw compressor is a type of rotary


compressor which compresses air due to screw
action.
•The main advantage of using this compressor
is that it can supply compresses air
continuously with minimum fluctuation in
delivery pressure.
• It is usually applied for low-pressure
applications up to 8 bars.
Construction
•It is a positive displacement compressor in which
compression is accomplished by the enmeshing of two
mating helically grooved rotors suitably housed in a cylinder
equipped with inlet and discharge ports as shown in Fig.
•The male rotor (driving rotor) and consists of a series of
lobes (usually four) along the length of the rotor that mesh
with similarly formed corresponding helical flutes (usually six)
on the female (driven rotor) rotor and a very small clearance
between them.
•The entrapped gas is progressively compressed as it moves
through the narrowing passage ways formed by the lobes.
•The inlet and outlet flow from the compressor are neither
radial as in the case of roots blower nor axial but oblique.
•The casing is made of high grade cast iron and is ribbed for
extra strength.
•Rotors are forged from normal carbon steel and must
dynamically balance after machining.
•Sleeve bearings are used as shaft seals within the
compressor.
Working
In a screw compressor one of the shafts is driving shaft and the other is driven
shaft. The driving shaft is connected to the driven shaft via timing gears which
help to match speeds of both the shafts. The driving shaft is powered by an
electric motor generally. The two shafts are enclosed in an airtight casing.
The working cycle of the screw compressor has three distinct phases as
following:
(i) Suction process
(ii) Compression process
(iii) Discharge process

Suction Process : As Compression Process : Discharge Process : At a


the rotors rotate, air is As the main rotor turns, fixed point where the
drawn through the the air trapped in the leading edge of the flute
inlet opening to fill the inter-lobe space is and the edge of the
space between the moved both axially and discharge port co-inside,
male lobe and the radially. compression ceases and
the air is discharged into
female flute. The air is compressed by
the delivery line, until the
As the rotor continues direct volume reduction flute volume has been
to rotate, the air is as the enmeshing of the reduced to zero.
moved past the lobes progressively
suction port and reduced the flute
sealed in the inter-lobe volume and compression
space. occurs.

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