Food Processing
Food Processing
Food Processing
FOOD PROCESSING
Definition
Food processing is the transformation of cooked ingredients, by
physical or chemical means into food, or of food into other forms.
Food processing combines raw food ingredients to produce
marketable food products that can be easily prepared and served by
the consumer.
Food processing involves the conversion of raw materials and
ingredients into an acceptable food product for the consumer.
It encompasses every aspect necessary to transport raw materials
from the harvest site through packaging & merchandising.
It involves the application of scientific principles to slow down or
stop the natural process of food decay caused by microorganisms,
enzymes in food or environmental factors such as heat, moisture
and sunlight and thus preserving the food.
Definition
Various activities covered in this process are mincing, cooking,
canning, liquefaction, pickling, macerating and emulsification.
It takes clean, harvested crops, or butchered and slaughtered animal
products to produce attractive, marketable, and in several cases, life-
long food products.
However, food processing can also lower the nutritional value of the
food and might include additives that might adversely affect health.
The term processing is very broad and encompassing many
techniques.
These include primary processing like threshing, de-husking,
polishing and grinding in case of food grains and preliminary
operations such as cleaning, washing, sorting, grading, peeling,
blanching and cutting to produce secondary processed products like
bread, biscuits, pickles, frozen meals etc.
Objectives of Food Processing
Food technology is a very vast domain concerning with
the production and processing of food. Food processing
has certain objectives, such as:
Removal of unwanted matter from the food.
Unwanted matter maybe inedible, indigestible,
harmful to health. The unwanted matter is removed by
appropriately designed gadgets the processes include
shelling, destoning, milling, peeling etc.
Making food safe for consumption- food sometimes
contain toxins which are harmful to health. These
toxins need to be inactivated. E.g. trypsin inhibitors in
soybeans, fungal toxins such as aflatoxin in mouldy
groundnut & grains can be removed by visual
examination. Use of processes which remove toxins,
and heat to destroy microorganisms & their toxins.
Objectives of Food Processing
Enhance flavour, colour and taste-The acceptability
of food depends to a large extent on its organoleptic or
sensory qualities. Processing techniques enhance the
appearance of food and many techniques make food
more appetizing and tasty such as caramelization of
sugar fermentation batter, and alcoholic fermentations
produce superior taste as compared to unprocessed
food.
Improve texture &consistency- Processes such as
emulsification, aeration, gel formation & increase in
viscosity are aimed at improving the texture and
consistency of ready to eat, cook-chill & freeze
operations. Processing prevents changes inconsistency
of such operations during the freeze-thaw process
crystal foods & disable texture can be obtained.
Objectives of Food Processing
Extending shelf life- Processing extends the shelf
life, as all the processes like dehydration, cold storage,
canning & pasteurization are aimed at preservation of
food.
Increasing acceptability through fabricated
food new products of uniform size and shape are
being introduced in the market which is good for
health. Health drinks like aloe vera juice is blended
with tastier substances so as to increase its
acceptability. Availability of ready to eat foods,
extruded foods is all because of food processing
techniques thus helping in new food product
development.
TYPES OF TREATMENT - In food processing
Following are some major types of Treatment applied in
Food Processing:-
Use of Low Temperature
Use of High Temperature
Dehydration
Use of Preservatives
Controlled Atmosphere Storage
Fermentation
Radiation
TYPES OF TREATMENT - In food processing
Use of Low Temperature/ Cold Processing
Low temp preserves food by retarding chemical
reactions enzymatic action and growth activity of
microorganism.
The lower the temp the better the food will be
preserved. At low temperature, microorganism is not
killed and their number can multiply once the
temperature becomes favourable.
Refrigeration–
Temperature of 1-4ºC prevent food from spoiling for
short periods.
Frozen foods kept at -18ºC can be preserved for a
year.
Chilling temp. retards microbial growth and
biochemical changes which affect color, texture ,
TYPES OF TREATMENT - In food processing
Freezing-
Preserves food for a longer period by reducing its
temp to -18ºC or lower.
At this temp water present in food is converted to ice
& microbial growth stops.
It retains colour, flavor & nutritive value , however
texture of some foods is adversely affected. Fruits,
vegetables, meat, fish & poultry.
Various techniques used for freezing are blast
freezes, plate freezers, immersion freezers, spray
freezers etc.
Advantages
Prolongs shelf life without adversely affecting
nutritive value & sensory quality of food.
Controls chemical & enzymatic changes in food.
Disadvantages
TYPES OF TREATMENT - In food processing
Use of High-temperature/ Thermal processing
High temperature destroys micro-organism.
At temp above 63ºC bacteria stop multiplying and as the
temp increases, they are gradually destroyed.
Blanching –
It is a pretreatment.
Foods which are to be frozen, dried or canned are
immersed in hot boiling water for a few minutes prior to
processing.
It helps in removal of peel, inactivation of enzymes,
removal of gas in tissue spaces which helps in proper
filling of the can.
Pasteurization
There are 3 methods
Low temp holding (LTH) 62ºC for 30mins
High temp short time (HTST) or flash method 72ºC for
TYPES OF TREATMENT - In food processing
Use of High-temperature/ Thermal processing
Canning –
Temp used are above 100ºC.
The temp & time required for canning depends on the
type of food to be canned.
All the microorganisms are destroyed by heating the
food in an autoclave at a temp between 115ºC &
125ºC.
This method is used to preserve fruits, vegetables,
fish, meat, poultry, etc.
Cooking-
Temperature attained in this procedure is 100º C.
At this time microorganisms are destroyed but spores
survive.
Methods of wet cooking are boiling, steaming,
steaming, stewing and poaching. Dry cooking are
TYPES OF TREATMENT - In food processing
Use of High-temperature/ Thermal processing
Advantages
Heating above 55ºC denatures enzymes, halts
ripening, enzymatic browning & spoilage of food.
Heating above 100ºC with modified pressure helps in
the sterilization of food products & equipment.
Disadvantages
Prolonged heating causes the development of burnt
flavour, dark colour &loss of nutrients.
Excessive heat denatures proteins, destroys vitamins,
dries out food by removal of moisture.
TYPES OF TREATMENT - In food processing
Dehydration /Control of Water Content (drying)
It is the process of removal of moisture from the food.
Drying is defined as the application of heat under
controlled conditions to remove the majority of the
water normally in the food by evaporation.
The main purpose of dehydration is to extend the shelf
life of foods by a reduction in water activity.
Methods used are
Sun Drying – Used for fruits like grapes, apricots etc.
This methods leads to contamination.
Use of Mechanical Driers – food to be dried is passed
on conveyor belts, hot air is passed through the food.
E.g. Milk. Dried food is packed in air –tight containers
immediately.
freeze-Drying – in this method of removal of water, the
product is frozen and the temp is so maintained that the
TYPES OF TREATMENT - In food processing
Dehydration /Control of Water Content (drying)
Advantages
Dried products are lighter, lesser bulky,
easy economical to store pack & transport.
Have low microbial content, enzymatic actively get
reduced or stopped due to loss of moisture &
application of heat.
Disadvantages
Cellular structure gets destroyed resulting in
major alterations in shape, colour, texture, taste and
mouthfeel.
Certain nutrients like vitamin C, riboflavin, thiamin
get destroyed.
Rehydration or reconstitution may not always result in
TYPES OF TREATMENT - In food processing
Use of Preservatives
A preservative is any substance which retards
deterioration of food.
Class I –natural – Sugar, common salt, glucose,
fructose, vinegar, wood smoke. There is no restriction
by law on their addition to food.
Class II- chemicals – They are added in defined
permitted limits. They are usually added at the end of
the processing operation. Eg – benzoic acid, nitrates,
nitrites etc.
OBJECTIVES
To develop new products-the food industry depends on
evaluation in developing new products and maintaining
quality in existing products.
To observe consumer reactions-how the consumer reacts
to particular food dictates the quality of the product.
EVALUATION OF FOOD
OBJECTIVES
To collect information of food acceptability-the studies
on plate waste provide valuable info. Regarding food
acceptability.
To assist in determining the shelf life of a product.
To understand how the product competes in the market.
To determine whether or not consumers can detect
differences between product due to recipe modification.
Test/
Description Product
Instrument
Physical
methods
Penetrometer Measures tenderness Meat
Compressim Measures Firmness or softness of a
eter cooked product
Shortometer Determines texture of a baked product Cookies, pastries
Moisture Content
The moisture content is determined as the loss in weight
that results from drying a known weight of food to
constant weight at 1000C.
This method is satisfactory for most foods, but with a
EVALUATION OF FOOD
Ash Content
The ash content is determined by ignition of a known
weight of the food at 550°C until all carbon has been
removed.
The residue is the ash and is taken to represent the
inorganic constituents of the food.
The ash may, however, contain material of organic
origin such as sulphur and phosphorus from proteins,
and some loss of volatile material in the form of sodium,
chloride, potassium, phosphorus and sulphur will take
place during ignition.
The ash content is thus not truly representative of the
inorganic material in the food either qualitatively or
quantitatively.
EVALUATION OF FOOD
Crude Protein (CP)
The crude protein (CP) content is calculated from the
nitrogen content of the food, determined by a
modification of a technique originally devised by
Kjeldahl over 100 years ago.
In this method, the food is digested with sulphuric acid,
which converts to ammonia all nitrogen present except
that in the form of nitrate and nitrite.
This ammonia is liberated by adding sodium hydroxide
to the digest, distilled off and collected in standard acid,
the quantity so collected being determined by titration or
by an automated colourimetric method.
It is assumed that the nitrogen is derived from protein
containing 16 percent nitrogen, and by multiplying the
nitrogen figure by 6.25 (i.e. 100/16) an approximate
EVALUATION OF FOOD
Ether Extract (EE)
The Ether Extract (EE) fraction is determined by
subjecting the food to a continuous extraction with
petroleum ether for a defined period.
The residue, after evaporation of the solvent, is the ether
extract.
As well as lipids it contains organic acids, alcohol and
pigments.
In the current official method, the extraction with ether
is preceded by hydrolysis of the sample with sulphuric
acid and the resultant residue is the acid ether extract.
Crude Fibre (CF) and Nitrogen-free Extractives
(NFE)
The carbohydrate of the food is contained in two
EVALUATION OF FOOD
Crude Fibre (CF) and Nitrogen-free Extractives
(NFE)
When the sum of the amounts of moisture, ash, crude
protein, ether extract and crude fibre (expressed in g/kg)
is subtracted from 1000, the difference is designated
the nitrogen-free extractives.
The crude fibre fraction contains cellulose, lignin and
hemicelluloses, but not necessarily the whole amounts
of these that are present in the food: a variable
proportion, depending upon the species and stage of
growth of the plant material, is contained in the
nitrogen-free extractives.
The nitrogen-free extractives fraction is a heterogeneous
mixture of all those components not determined in the