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IS 800 : 2007

INTRODUCTION

DESIGN OF STEEL
STRUCTURES
10.5 WELDS AND WELDING

PRESENTED BY : SUJEET A CHAUDHARI.


STD : T. Y. CIVIL
BATCH : B2
ROLL NO : 36
R. C. PATEL INSTITUTE OF TECHNOLOGY
CONTENTS
10.5.6 Weld Types and Quality
10.5.7 Design Stresses in Welds
 Shop welds
A. Fillet welds
B. Butt welds
C. Slot or plug welds
 Site welds
 Long joints

10.5.8 Fillet weld applied to the Edge of a Plate or Section


10.5.9 Stresses due to Individual Forces
10.5.10 Combination of Stresses
 Fillet welds
 Butt welds
10.5.6 WELD TYPES AND QUALITY
 FILLET WELDS: Fillet welding refers to the process of joining two pieces of metal
together when they are perpendicular or at an angle.

 BUTT WELDS: A butt weld is one of the simplest and versatile types of weld joint
designs. The joint is formed simply by placing two pieces of metal end-to-end and
then welding along the join.

 PLUG WELDS: Plug welds are circular welds used to fasten two surfaces together
through a small hole in one of the surfaces.

 SLOT WELDS: With slot welds, one surface is joined to another through an
elongated hole.

 COMPOUND WELDS: Compound welds are used for reinforcing weld joints. Use
these welds to combine different shaped welds into a single weld that you can call
out with a single welding system.

 QUALITY: Welding electrodes shall conform to IS 814.


FILLET WELD BUTT WELD

PLUG AND SLOT WELD COMPOUND WELD


10.5.7 DESIGN STRESSES IN WELDS

10.5.7.1 SHOP WELDS

10.5.7.1.1 Fillet welds


Design strength of a fillet weld, fwd shall be based on its
throat area and shall be given by:
fwd = fwn / γmw
where
fwn = fu / √3,
fu = smaller of the ultimate stress of the weld or of the parent
metal, and
γmw = partial safety factor
10.5.7 DESIGN STRESSES IN WELDS

10.5.7.1 SHOP WELDS

• 10.5.7.1.2 Butt welds

Butt welds shall be treated as parent metal with a thickness


equal to the throat thickness, and the stresses shall not
exceed those permitted in the parent metal.
10.5.7 DESIGN STRESSES IN WELDS

10.5.7.1 SHOP WELDS

• 10.5.7.1.3 Slot or Plug welds

The design shear stress on slot or plug welds shall be as per


10.5.7.1.1.
10.5.7 DESIGN STRESSES IN WELDS

10.5.7.2 SITE WELDS

The design strength in shear and tension for site welds


made during erection of structural members shall be
calculated according to 10.5.7.1 but using a partial safety
factor γmw of 1.5.
10.5.7 DESIGN STRESSES IN WELDS

10.5.7.3 LONG JOINTS WELDS

When the length of the welded joint, lj of a splice or end


connection in a compression or tension element is greater
than 150 tt, the design capacity of weld (see 10.5.7.1.1), fwd
shall be reduced by the factor

βlw = 1.2 – (0.2lj / 150tt) ≤ 1.0


where
lj = length of the joint in the direction of the force transfer, and
tt = throat size of the weld.
10.5.8 FILLET WELD APPLIED TO THE
EDGE OF A PLATE OR SECTION
10.5.8.1 Where a fillet weld is applied to the square edge of
a part, the specified size of the weld should generally
beat least 1.5 mm less than the edge thickness in order to
avoid washing down of the exposed arris. (see Fig. 17A).
10.5.8 FILLET WELD APPLIED TO THE
EDGE OF A PLATE OR SECTION
10.5.8.2 Where the fillet weld is applied to the rounded toe
of a rolled section, the specified size of the weld should
generally not exceed 3/4 of the thickness of the section at
the toe. (see Fig. 17B)
10.5.8 FILLET WELD APPLIED TO THE
EDGE OF A PLATE OR SECTION
10.5.8.3 Where the size specified for a fillet weld is such
that the parent metal will not project beyond the weld, no
melting of the outer cover or covers shall be allowed to
occur to such an extent as to reduce the throat thickness
(see Fig. 18).
10.5.8 FILLET WELD APPLIED TO THE
EDGE OF A PLATE OR SECTION
10.5.8.4 When fillet welds are applied to the edges of a
plate, or section in members subject to dynamic loading,
the fillet weld shall be of full size with its leg length
equal to the thickness of the plate or section, with the
limitations specified in 10.5.8.3.
10.5.8 FILLET WELD APPLIED TO THE
EDGE OF A PLATE OR SECTION
10.5.8.5 End fillet weld, normal to the direction of force shall be of
unequal size with a throat thickness not less than 0.5t, where t is the
thickness of the part, as shown in Fig. 19. The difference in
thickness of the welds shall be negotiated at a uniform slope.
10.5.9 STRESSES DUE TO INDIVIDUAL
FORCES
When subjected to either compressive or tensile or shear force alone,
the stress in the weld is given by:
fa or q = (P / tt.lw)
where
fa = calculated normal stress due to axial force, in N/mm2;
q = shear stress, in N/mm2;
P = force transmitted (axial force N or the shear force Q);
tt = effective throat thickness of weld, in mm; and
lw = effective length of weld, in mm.
10.5.10 COMBINATION OF STRESSES

10.5.10.1 Fillet welds


10.5.10.1.1 When subjected to a combination of normal
and shear stress, the equivalent stress fe shall satisfy the
following:
fe = √(fa2 + 3q2) ≤ (fu / √3γmw)
where
fa = normal stresses, compression or tension, due to axial
force or bending moment (see 10.5.9), and
q = shear stress due to shear force or tension (see 10.5.9).
10.5.10 COMBINATION OF STRESSES

10.5.10.1 Fillet welds


10.5.10.1.2 Check for the combination of stresses need not
be done for:
a) side fillet welds joining cover plates and flange plates,
and
b) fillet welds where sum of normal and shear stresses does
not exceed fwd (see 10.5.7.1.1).
10.5.10 COMBINATION OF STRESSES

10.5.10.2 Butt welds


10.5.10.2.1 Check for the combination of stresses in butt
welds need not be carried out provided that:
a) butt welds are axially loaded, and
b) in single and double bevel welds the sum of normal and
shear stresses does not exceed the design normal stress,
and the shear stress does not exceed 50 percent of the
design shear stress.
10.5.10 COMBINATION OF STRESSES

10.5.10.2 Butt welds


10.5.10.2.2 Combined bearing, bending and shear

Where bearing stress, fbr is combined with bending (tensile or compressive),


fb and shear stresses, q under the most unfavorable conditions of loading
in butt welds, the equivalent stress, fe as obtained from the following
formula, shall not exceed the values allowed for the parent metal:
fe = √(fb2 + fbf2 + fb.fbr + 3q2)
where
fe = equivalent stress;
fb = calculated stress due to bending, in N/mm2;
fbr = calculated stress due to bearing, in N/mm2; and
q = shear stress, in N/mm2.
THANK YOU
FOR YOUR ATTENTION!

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