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Well Completion

The document discusses various well completion equipment used in oil and gas wells including wellheads, casing, tubing, christmas trees, chokes, packers, and safety valves. It also describes open and closed hole well completions and different methods for controlling sand production including barefoot, pre-slotted liner, gravel packs, and screens.

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100% found this document useful (2 votes)
399 views

Well Completion

The document discusses various well completion equipment used in oil and gas wells including wellheads, casing, tubing, christmas trees, chokes, packers, and safety valves. It also describes open and closed hole well completions and different methods for controlling sand production including barefoot, pre-slotted liner, gravel packs, and screens.

Uploaded by

Robot
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Hello

everyone…

 By
S. Mushtaq ahamed
Sub- surface
Production dep.
Well completion equipment

 Well equipment  Chokes


 Wellhead  Packers
 Christmas tree  Sliding sleeve door
 Tubing  Landing nipple’s
 Cementing  Safety valve
 GLM  Open hole completion
 Closed hole completion
 Wellhead
It Provide structural and pressure containing interface for the
drilling and production equipment.
provide facility to place BOP while drilling operation.
provide facility to place Christmas tree while production
operation.
provide facility to place pumping head while using artificial
lift.

 Wellhead consist of :
 Casing Tubing head
head
 Casing spool Tubing spool
 Casing hanger Tubing hanger
 Casing head:
 Upper side of casing provide head to next casing
which can be set and seal.
 Itused to isolate annulus of the surface casing
from outside.
 Casing spool:
 Bottom of the casing is attached to the top of the
next casing.
 Provide seal and support and also annular access
for fluid.
 Casing hanger:
 Suspend the load of casing string from casing head.
 Hold down screw to hold the hanger.
Conductor casing (16’’ – 60’’) : At shallow depth to
support and protect the top of the borehole from
erosion while drilling the surface.
This is first and largest diameter pipe install.

Surface casing (8 5/8” -20”): used to isolate the


wellbore.
Prevent the migration of fluid from wellbore to ground
water.

Intermediate casing (7 7/8” -13 3/8): while enter into


pressurized zone in-order to control that pressure in the
targeted formation.

Production casing (4 1/2” – 9 5/8”): final casing run


into wellbore near the pay zone.
Tubing : A conduit through which oil and gas are produce from reservoir to the
surface .
Tubing specification :
parameter defined by API( American
Petroleum Institute)

 Nominal diameter
 Drift diameter: measuring a pipe’s inner
roundness.
 Pipe length: range I: from 20 ft to 24 ft (6.1 to
7.32 m) long, or range II: from 28 ft to 32 ft
(8.53 to 9.75 m) long..
 Nominal weight: Average linear weight of
tubing, pound per foot.(lb/ft).
Casing size(in) OD(in) ID(in) Drift diameter(in) Thickness(in)

4½ 4.5 4.09 3.965 0.205

5 5 4.560 4.435 0.22

5½ 5.5 5.012 4.887 0.244

6 5/8 6.625 6.049 5.924 0.288

7 7 6.533 6.413 0.2335

Tubing size (in) OD(in) ID(in) Drift diameter(in) Thickness(in)

2 3/8 2.375 1.995 1.901 0.190

2 7/8 2.875 2.441 2.347 0.217

3 1/2 3.5 2.992 2.887 0.254

4 4 3.476 3.351 0.262

4 1/2 4.5 3.958 3.833 0.271


Cementing : The process of pumping cement slurry down the
annulus between the casing and wellbore. This is known as the
primary cementing.
Christmas tree: A assembly of gate valve, chokes to control the
fluid flow reservoir to the surface. Manufacture standard – API
6A.

 Master valve: Allow to control the flow


from the wellbore.
 Wing valve:
1) production valve: flow path from
which reservoir fluid can flow.
2) Kill valve : For injection purpose.
 Swab/ crown valve: Provide vertical
access to the wellbore and allow well
intervention.

 Choke :
 A choke valve is to control the flow of fluids produced from
wells.
 Manufactured in accordance with API 6A and API 16C
standard
 Choke type :
 Positive choke/ bean choke: Non- adjustable choke
 Needle type choke: adjustable choke

 GLM : (Gas lift mandrel)

 GLM – injection of miscible gas thru gas lift mandrel


into oil to reduce its density of oil and increase the
flow toward surface.
 Sliding sleeve door :
 SSD used to establish or shut off communication between the
tubing and the casing annulus.
 Circulation between tubing and annulus.
 Get production from selective zone.

 Landing nipple :

 It is designed to allow a lock mandrel to locate and lock into the


nipple’s internal profile.
 X – selective nipple
 XN – No go nipple.
 Packer: A hardware completion tool for an oil and gas well.
It provide a seal between annulus and the formation fluid.
 Type of packers:
 Weight set packer:
 Tension set packer:
 Compression set packer:
 Hydraulic set packer:

 Weight set packer:


 To release the slips are usually obtained using a J slot device
 Cone to move behind the slip
 Tubing weight is applied to expand the packing element
 Tension packer:
 Set by slight rotation of packer.
 Most suitable for shallow formation
 Retrievable packer
 Compressional set packer:
 provided with internal lock system
 Initiated by rotation of working string
 Used in deeper wells and its a permanent packer

 Hydraulic set packer:


 It is utilizing the fluid pressure acting on the
piston to drive the cone behind the slip.
 Used in horizontal and inclined wells.
Safety valve:
 A component on an oil and gas well, which acts as a failsafe
to prevent the uncontrolled release of reservoir fluids
 Creates a barrier in the tubing to prevent fluids from rushing
up into the tubing.

o Surface control sub-surface safety valve: That the


safety valve is remotely controlled from the
surface.

o Sub-surface control sub-surface safety valve: It


has a pre-set value + margin safety value.
Well completion : the process of making a well ready for production
after drilling operations.

Open Hole completion : Cased Hole completion :


 This completion done in
 This completion done in
unconsolidated
consolidated
formation( soft formation ).
formation( Hard formation ).  Casing and cementing
 No casing and cementing is
segments are part of the first
set producing formation.
steps in well completion.
 No restriction to reservoir
 More restriction to reservoir
fluid.so sand production
fluid so that the control in
cannot be control.
sand production.
Sand control method:
 Bare foot completion
 Pre-slotted linear
 Stand-alone screen
 Gravel pack

 Bare foot completion:


 Entire pay zone is exposed to
production.
 Minimum formation damage.
 Sand production cannot be control.
 Pre-slotted linear :
 An alternative for production casing.
 Less sand control.
 Due to sand production linear get corrode.
 Good for the formation produce uniform sand.

 Stand-alone screen:
Wire-wrapped screen:
 slot –width is act as bridge the debris
above the screen.
 Gravel pack technique:
 It control sand production.
 Optimum gravel size
 Optimum screen slot width.

sand sieve analysis


 Single zone completion:

 Single completions where the reservoirs


are either shallow or very deep.
 If the formation is very shallow, then
drilling costs are minimal and single
completions are usually best.
 In very deep wells, single completions are
preferred because of the complexity and
expense involved with a dual or
multiphase completion in reservoirs.
 Dual completion :

 Completion of a well in which two


separate formations may be produced
at the same time.
 We use two tubing string in order to
get the production from each pay
zone at the same time .
 Multiple completions:
 Multiple completions include the
tubing-casing dual, dual tubing
strings, and the typical triple
completion consisting of three tubing
strings.
 operating and workover costs can be
quite high.
 main advantage of multiple
completions is that two or more
reservoirs can be simultaneously
produced from a single wellbore.

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