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    Design and Computation

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    アルビン ベネ
    The document provides design calculations for various components of a pulley system including the motor pulley, driven pulley, belts, drive shaft, and a coil spring. Key details include: - The motor operates at 400 RPM with 0.5 HP, requiring a 2.6 inch diameter drive pulley capable of transmitting 0.6 HP to the driven pulley. - A 10.4 inch diameter driven pulley is selected to operate at 100 RPM based on pulley diameter ratios. - Belt width is calculated as 0.92 inches to transmit the required torque of 6.57 ft-lbs between the pulleys. - The drive shaft diameter is selected as 0.5 inches based

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    Design and Computation

    Uploaded by

    アルビン ベネ
    180 views2 pages
    The document provides design calculations for various components of a pulley system including the motor pulley, driven pulley, belts, drive shaft, and a coil spring. Key details include: - The motor operates at 400 RPM with 0.5 HP, requiring a 2.6 inch diameter drive pulley capable of transmitting 0.6 HP to the driven pulley. - A 10.4 inch diameter driven pulley is selected to operate at 100 RPM based on pulley diameter ratios. - Belt width is calculated as 0.92 inches to transmit the required torque of 6.57 ft-lbs between the pulleys. - The drive shaft diameter is selected as 0.5 inches based

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    The document provides design calculations for various components of a pulley system including the motor pulley, driven pulley, belts, drive shaft, and a coil spring. Key details include: - The motor operates at 400 RPM with 0.5 HP, requiring a 2.6 inch diameter drive pulley capable of transmitting 0.6 HP to the driven pulley. - A 10.4 inch diameter driven pulley is selected to operate at 100 RPM based on pulley diameter ratios. - Belt width is calculated as 0.92 inches to transmit the required torque of 6.57 ft-lbs between the pulleys. - The drive shaft diameter is selected as 0.5 inches based

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    180 views2 pages

    Design and Computation

    Uploaded by

    アルビン ベネ
    The document provides design calculations for various components of a pulley system including the motor pulley, driven pulley, belts, drive shaft, and a coil spring. Key details include: - The motor operates at 400 RPM with 0.5 HP, requiring a 2.6 inch diameter drive pulley capable of transmitting 0.6 HP to the driven pulley. - A 10.4 inch diameter driven pulley is selected to operate at 100 RPM based on pulley diameter ratios. - Belt width is calculated as 0.92 inches to transmit the required torque of 6.57 ft-lbs between the pulleys. - The drive shaft diameter is selected as 0.5 inches based

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
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    Design and Computation

    For Pulley (If Motorized):


    Motor Speed, N1 = 400 RPM & Motor HP, P = 0.5 HP
    Design HP = Transmitted HP x Service Factor = P x Nsf
    For Service Factor, Nsf = 1.2 (Based From Table 17.7 page 460, DME by Faires)
    Design HP = 0.5HP x 1.2 = 0.6HP (At Table 17.14 use A section)
    (At Table 17.3) If Min. D1 = 2.6 in; N1 = 400 RPM
    N2 = 100 RPM (assume speed on second Pulley) ; D2 = D1 = (2.6 in) = 10.4in
    If D1 = 2.6 then D2 = 10.6 (based on Table 17.3, Standard Sheave Diameter)
    N2 = D1 = (2.6 in) = 98.113RPM
    Rated HP = [a () 0.09 – () – e ()] (
    Vm = = = 272.27ft/min
    Kd at Table 17.4: = = 4.07 ; Kd = 1.14
    Rated HP = [2.684()0.09 – () – 0.0136()]() = 0.032HP
    Adjusted Rated HP = [Rated HP] (Kθ)(KL)
    C = () + D1 = () + 2.6in = 9.2in
    For Kθ at Table 17.5: = = 0.86 ≈ 0.9; Kθ = 0.85
    For KL at Table 17.6
    L = 2C + 1.57(D1+D2) + = 2(9.2in) + 1.57(2.6in+10.6in) +
    L = 40.864IN ; KL = 0.90
    Adjusted Rated HP = 0.032HP (0.85)(0.9) = 0.025 HP

    For Belts: F1 – F2 = bt [Sd – ( )]


    T = = = 6.57 ft-lb
    F1 – F2 = = = 60.65 lbs
    C = 9.2 t = 1/3in n= 100% ρleather = 0.035 lbs/in3 f = 0.3
    Sd = 400n = 400psi(1) = 400 psi
    Vs = = = 4.53 ft/s
    θ = π – () = π – () = 2.27 radians
    60.65 = (b)(in) [400psi – ()] ; b = 0.92 in

    For Shaft Diameter:


    P = D3 or D = = = 0.40in (use standard diameter of shaft ½ in or 0.5 in)
    T = = = 6.57 ft-lb or 78.84 in-lbs
    ss = = = 3212.23 psi
    Fb = = = 121.15 lbs
    Ax= Fn cos 45 = 121.15lbs(cos 45) = 85.67 lbs
    ∑Mc = 20Bx – 23in(83.67lb); Bx = 98.52lbs
    ∑Mb = 3in(85.67lbs) – 20 Cx; Cx = 12.85lb
    Mbx = (rb)(Ax) = (1.3in)(85.67lbs) = 111.37 in-lbs
    Mby = (rb)(Ay) = 1.3in x 85.67 lbs = 111.37 in-lbs
    Mb = √ (Mbx2 +Mby2) = 193.85 in-lbs

    Base on Table AT 8 C1137 Annealed:


    Su = 85 ksi ; Sy = 50 ksi ; Sys =
    (0.6)(Sy) = (0.6 x 50 ksi) = 30 ksi
    Sn = = = 42.5 ; Sns = Sn(0.6) = 42.5ksi(0.6) = 25.5 ksi
    Shear Diagram

    For Spring:
    Lc = ¾ in = 19.05mm ; Do = ¾ in = 19.05mm
    d = 1mm ; NT = 10 coils (Squared and Ground end)
    G = 80 GPa (Ave. modulus elasticity for steel wire)
    F = 14.72 N = 1.5 kg (based on plastic case and blades used in design)
    c = Do - = 19.05mm – = 19.05mm ; Ne = NT – 2= 10 – 2 = 8

    sc = = = 13.6mm
    Lf = Lc + sc = 19.05mm + 13.6 mm = 32.65mm
    Smax = ; Fmax = (SCmax)(k) ; Scmax = Lf - Ls ; Ls = (NT) (d) ; k=
    Ls = 10 x 1mm = 10mm ; Scmax = 32.65mm –10mm = 22.65mm
    k = = 1.08 ; Fmax = 22.65mm x 1.08N/mm = 24.462 N
    Wahl’s Factor: K = + = + = 1.07
    Smax = = = 1203.1N/mm2 ~ 1203.1 MPa

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