PROCEDURE

PK Valve Co., Ltd.

: DOC. NO. : PK -ITP-01 : REV. NO. : 0 : REV. DATE : : PAGE : 1 OF 10

INSPECTION & TEST PROCEDURE

Contract JOB No : Contract Doc No : Project Name : Purchaser : Owner :

FOR INQUIRY REV. DATE DESCRIPTION PREPARED BY CHECKED BY MANAGER

PK Valve Co., Ltd.

DOC. NO : PK - ITP -01 REV. NO : 0 PAGE : 2 OF 10 1. SCOPE This procedure covers inspection and pressure test requirements of cast steel valves to be supplied for the PROJECT. 1.1 Applicable Standards The following standards shall be applied: ASME B16.5 : PIPE FLANGES AND FLANGED FITTING. ASME B16.34 : VALVES-FLANGED, THREADED AND WELDING END (LAST EDITION) ASME B16.10 : FACE TO FACE AND END TO END DIMENSIONS OF FERROUS VALVES(LAST EDITION) ASME B36.10M : WELDED AND SEAMLESS WROUGHT STEEL PIPE.( LAST EDITION) ASME B16.25 : BUTTWELDING ENDS ASME B31.3 : PROCESS PIPING (LAST EDITION) API 600 : STEEL GATE VALVES, FLANGED AND BUTT-WELDING ENDS(LAST EDITION) API 598 : VALVE INSPECTION AND TEST (LAST EDITION) ASTM STANDARD SPECIFICATION (LAST EDITION) MSS-SP-55 : QUALITY STANDARD FOR STEEL CASTINGS-VISUAL METHOD MSS-SP-25 : STANDARD MARKING SYSTEM FOR VALVES, FITTINGS, FLANGES AND UNIONS.( LAST EDITION) ENGINEERING JOB SPECIFICATION APPLIED SHALL BE SPECIFIED IN ACCORDANCE WITH P/O REQUISITION SPEC. 1.2 Test and Inspection Items The following tests and inspections shall be conducted. Inspect Inspection and Test Item 1. Material Inspection 2. Visual and Marking Inspection 3. Dimensional Inspection 4. Operation Test Shell 5. Pressure Test Backseat High-Pressure Test Low-pressure Test 6. Rust-Prevention & Painting Inspection 7. Quantity Inspection Vendor F F F F F F F F F F CUSTOMER R W W W W W W W R R OWNER R R R R R R R R R R Records S S S S S S S S S*1

Abbreviation and Symbol F : Inspection W : Spot Inspection ( sampling 10%) R : Inspection Report Review *1 : Packing List

S : Submission Required

DOC. NO : PK - ITP -01 REV. NO : 0 PAGE : 3 OF 10 2. MATERIAL INSPECTION 2.1 Material Certificates of the valves shall be submitted for the parts of body, bonnet, disc (TYPE 3.1B according to EN10204) 2.2 Used material shall be compared with the materials in approval drawings. 2.3 The charge number put on the material shall be identified as the charge number referred to on the relative material certificate and the contents of the material certificate shall be in compliance with the applicable material standard/code. 2.4 Heat treatment of castings shall be performed as applicable code and manufacture Standard. 3. NON DESTRUTIVE EXAMINATION 3.1 NDE test is performed in accordance with specification Para graphic 3.2.8. 4. VISUAL INSPECTION The following points shall be visually confirmed. 4.1 External and internal surfaces of castings shall be free from harmful defects, such as blow holes, fins, sand inclusion burning and cracks. 4.2 Castings shall be visually inspected in accordance with MSS-SP-55.(Refer to TABLE.9) 4.3 Machined surfaces shall be free from harmful defects such as cutting, blow holes, etc. 4.4 Seat surfaces shall be free from blow holes and other harmful defects. 4.5 Corners and fillets without specified dimensions shall be properly chamfered or rounded. 4.6 Flow path portions shall be properly finished and cleaned. 4.7 Valve bodies shall have specified markings on the surface (trade marks, rating, size, flow direction, material identification and others.) 5. MARKING The marking shall be made in accordance with as following; 1) Casting out on Body : Manufacturers trade mark, Class, Size, Charge No. and material Spec., Arrow of flow direction except Gate Valve. 2) Hand wheel : Letters or symbols and arrowhead to indicate OPEN and CLOSE 3) CE marking: Manufactures name, Class, Size, material Spec., and Material of Trim. 4) Tag : Valve No., commodity code, client code, color code.

DOC. NO : PK - ITP -01 REV. NO : 0 PAGE : 4 OF 10 6. PRESSURE TESTS 6.1 Tests required. ( API 598 1-A & 1-B) Each valve shall be done by pressure test according to the list as follows. Valve type Test description Gate Globe S-Check Shell test Required Required Required Backseat test Required Required N/A High pressure seat test N/A Required Required Low pressure seat test Required N/A N/A 6.1.1 The Back seat have tested by high-pressure after finish of shell test. 6.2 Test fluid 6.2.1 The test fluid shall be water. 6.2.2 Test fluid for the low pressure seat test shall be air. Then, air shall be passed through a filter so as to avoid foreign material sticking onto seating surfaces. 6.2.3 The test fluid temperature shall not exceed 125F (52C). 6.2.4 Water for pressure test on austenitic stainless steel valves and those having internals of austenitic stainless steel shall not contain chlorides more than 50ppm in weight/Volume. 6.3 Test pressure shall be done as per TABLE-1. 6.4 Test duration for each type of test, Under the required test pressure shall be maintained for at least the minimum time specified in TABLE-2,3. 7. SHELL AND BACKSEAT TEST PROCEDURE 7.1 Shell Test 7.1.1 Pressure shell test shall be done prior to painting. 7.1.2 The shell test shall be done by applying the pressure inside the assembled valve with the valve ends sealed, the valve partially closed, and the packing gland sufficiently tight to maintain the test pressure, thereby testing the stuffing box also. The stuffing box shall not leak during the shell test. 7.1.3 Test pressure and duration shown as per TABLE-1, TABLE-2 and TABLE-3. 7.1.4 Judgment criteria : no visible leakage 7.2 Backseat Test 7.2.1 The backseat test for gate or globe valve shall be done by applying the pressure inside the assembled valve with the valve ends sealed, the valve fully open, and the packing gland loose. DOC. NO : PK - ITP -01

REV. NO : PAGE : 5 7.2.2 Test pressure and duration shown as per TABLE-1 and TABLE-2. 7.2.3 Judgment criteria : TABLE 4. 8 SEAT LEAKAGE TEST

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8.1 High Pressure Seat Leakage Test Test valve shall be pressurized by water to a pressure approved in the approval drawing, and seat leakage shall be checked. The duration of the test shall be per TABLE-2 and TABLE-3. Test method of applying the test pressure for each type of valve shall be as follow. 8.1.1 Gate and Globe valves a. Test shall be done to check if there is any leakage of water, after filling the valve body with water, close the valve, open outlet side, keep the body filled with water. Apply test pressure shown in TABLE-1 from inlet side and maintain for duration shown in TABLE-2. b. c. Gate valve, the test pressure shall be applied successively on each side of the closed valve. Light oil shall be thinly applied to the body and disc seating surface for protection of scratch when seat leakage test. But after finish of seat leakage test, this light oil should be removed by cleaner.

8.1.2 Swing check valves a. Test if there is any leakage after closing valve, open inlet side of the valve, apply test pressure shown in TABLE-1 in outlet side of the valve and maintain for duration shown in TABLE-3. b. Light oil shall be thinly applied to the body and disc seating surface for protection of scratch when seat leakage test. But after finish of seat leakage test, this light oil should be removed by cleaner. 8.1.3 Judgment Criteria For valve with metal to metal seats; except butterfly valves, the allowable leakage rate for TABLE- 4. 8.2 Low Pressure Seat Leakage Test In accordance with clause 6.1(Scope of Test), this test is applicable for the manually operated valve. Test fluid is as shown in the clause 6.2.2. Low pressure test method is as shown below. 8.2.1 Gate valve a. Apply test pressure (Air at 80 Psig) to inlet side of closed valve, fill water in outlet side and maintain for duration shown in TABLE-2 observe any bubbles through seating surface. Test shall be carried out in both directions. b. For the valves having a flow direction specified in the approval drawing, air pressure to be applied from the flow direction. Test as listed in 8.2.1.a. in one direction only. DOC. NO : PK - ITP -01 REV. NO : 0

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8.2.2 Judgment criteria No visible leakage. For valve with metal to metal seats; except butterfly valves, the allowable leakage rate for TABLE-5. 8.3 Valves with materials shall be sufficiently drained immediately after test. Water shall not be allowed to collect in pockets, purge with air. 8.4 Permissible seat test leakage & back seat test leakage rate shall be as shown in TABLE-5. 9. OPERATION TEST Assembly functionally inspection shall be carried out on valve as follows. 9.1 General Requirements 9.1.1 Easy operation shall be obtained without any irregular torque to close the valve. 9.1.2 Gland packing shall be equally fastened, move from one side to the other side before fully fastened. 9.1.3 The valve shall be surely operated with manual operation or when valve operating device has been installed.

9.2 Gate Valve 9.2.1 When the valve has been fully closed, the center of seating surface on the wedge shall be located at the upper part of seating surface on the valve body. 9.2.2 When the valve has been fully opened, the bottom of the wedge shall not appear along the passage of fluid. 9.3 Globe Valve 9.3.1 Disc and valve seat shall place in position respectively, when the valve has been closed. 9.3.2 Valve disc lift shall be adequate. 9.3.3 The valve shall be surely opened during differential pressure as per the specification acts upon/ from the upper part of the valve disc. 9.4 Swing Check Valve 9.4.1 Manually check the disc which can be smoothly opened and closed. 9.4.2 Opening and closing of the disc shall be easily done with its weight. 9.4.3 The disc shall be completely opened at the position of the stopper.

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10. DIMENSIONAL INSPECTION 10.1 The dimensions such as face-to-face, end flanges, parallelness or inclination of flange bevel welding end and drilling shall be measured in comparison with applicable approved drawings. 10.2 Allowable dimension tolerance are shown in TABLE-6, TABLE-7, TABLE-8. 10.3 The dimension shall be taken on the all completed valves. 10.4 The dimension shall be taken on the completed valve each type and size by 10% sampling. But the purchaser keeps the right to require to increase a percentage of the check if necessary. 11. TREATMENT AFTER TEST AND INSPECTION For the valve which has passed tests and inspection, openings of bores shall be protected so as to prevent dust, dirt and other foreign material from entering the valve. The surface of the gasket shall be protected from damage. 12. RUST PREVENTION AND PAINTING INSPECTION The following shall be rust prevention and painting confirmed. a. For rust prevention, application of the desiccant shall be confirmed in accordance with purchaser specification. b. Painting applied per purchaser standard shall be in accordance with painting specification c. Visually check that color of paint and scope of painting shall be as specified. d. Visually check painted surface that there is no defect, such as no foreign from objects stock paint, running lines, bubbles, unevenness and that paint has been completely dryly. 13. QUANTITY INSPECTION Quantity shall be visually confirmed according to the specification in accordance with the packing list.

DOC. NO : PK - ITP -01 REV. NO : 0 PAGE : 8 OF 10 TABLE-1 Test Pressure Shell Test Pressure Class WCB 150 300 600 900 1500 450 1125 2225 3350 5575 WC6/ WC9 450 1125 2225 3375 5625 CF8M/ CF8 425 1100 2125 3250 5400 LCB/ WC1 400 1050 2100 3150 5225 Low Pressure Seat Test (Air) 80 80 80 80 80 Unit : psig High Pressure Seat Test & Back Seat Test WC9/ CF8M/ LCB/ WCB WC6 CF3M WC1 315 320 305 295 815 825 795 765 1630 1650 1585 1530 2445 2475 2380 2295 4080 4125 3960 3820 Unit; Sec. Seat 15 60 120 120 Unit; Sec. Seat 60 60 60 120

TABLE-2. Test Duration (Gate, Globe Valve) Valve Size (NPS) Shell Backseat 2" & Smaller 15 15 2-1/2" to 6" 60 60 8" to 12" 120 60 300 60 14 TABLE-3. Test Duration (Check valve) Valve Size (NPS) Shell 2" & Smaller 60 2-1/2" to 6" 60 8" to 12" 60 120 14

TABLE-4. Maximum Allowable Leakage Rates for High Pressure Seat Test Gate, Globe Valve Valve Size (NPS) Check valve (Units/Minute) 2" & Smaller 0 (*drop) 2-1/2" to 6" 12 (*drop) 3cc/Min/Inch(NPS) 8" to 12" 20 (*drop) 14" & Larger 28 (*drop) *1 milliliter is considered equivalent to 16 drops. TABLE-5. Maximum Allowable Leakage Rates for Low Pressure Seat Test Valve Size (NPS) Gate(Units/Minute) 2" & Smaller 0 (bubble) 2-1/2" to 6" 24 (bubble) 8" to 12" 40 (bubble) 14" & Larger 56 (bubble) TABLE-6. Tolerances for Face to Face Dimension Nominal Size 10" and smaller al Size 12" and larger Face to Face Dimension 1.6 mm 3.2 mm

DOC. NO : PK - ITP -01 REV. NO : 0 PAGE : 9 OF 10 TABLE-7. Dimensional Tolerances for Flanged End Symbol Divisions Tolerance C 1.6 mm g 1.6mm Raised face 0.8 mm 6.4mm Raised face 0.5 mm t NPS 18 and smaller +3.0 mm -0 mm NPS 20 and larger +5.0 mm -0 mm

TABLE-8. Dimensional Tolerances for Butt-weld End Symbol Divisions Tolerance A NPS 5 and smaller +2.4 mm - 0.8 mm NPS 6 and larger +4.0 mm - 1.6 mm B 0.8 mm f 0.8 mm a 2.5o

DOC. NO : PK - ITP -01 REV. NO : 0 PAGE : 10 OF 10 TABLE-9. Judgment of Casting Surface.(MSS-SP-55)

Classification TYPE I TYPE II TYPE III TYPE IV TYPE V TYPE VI Hot tears and cracks (None acceptable) Shrinkage Sand Inclusions Gas Porosity Veining Rat Tails Acceptable Figure. a. b (Note *) Figure. a. b Figure. a. b Figure. a. b Figure. a. b Figure. a. b TYPE VII TYPE VIII TYPE IX TYPE X TYPE XI TYPE XII Classification Wrinkles, Lap, Polds and cold Shuts Cutting Marks Scabs Chaplets Weld Repair Areas Surface Roughness Acceptable Figure. a. b (Note *) Figure. a. b Figure. a. b Figure. a. b Figure. a. b Figure. a. b

Note * : Do not show hot tears or cracks. No irregularities of this type are acceptable.