E

BEKOK OIL PROJECT

DOCUMENT COVER SHEET

Purchase Order
PO P-JB-0922-0365
Number:
Purchase Order
Title:
Vendors Name: SPARCO ENGINEERING SDN BHD

Location: TBA Area Code : TBA

Vendors
Reference
[NO.] TBA [DATE.] 13/10/2022
Number and
Revision:
Vendor
AIZUDDIN
(Prepared By)

Vendor (Checked
KUMAR
By)

Vendor
ALI
(Approved By)

Document Description: INSPECTION TEST PLAN

Equipment / Tag Number(s): FUEL GAS PACKAGE

Running
Project No. Package Phase Originator Unit Discipline Doc. Type Rev No
No.
KS CPP/DPA EXE XXX XXX XXX XXX XXXX A

Also
Covers
VDRL
codes
Purchaser review and comments shall not be assumed to indicate either responsibility or liability for
accuracy and completeness of this document or to alter any contractual terms and conditions.

Review Code and Status

Code 1 Approved – Document approved. Work may proceed.

Accepted with Comments. Document accepted with comments.

Code 2
Incorporate comment and revise up to next issue.

Rejected and Resubmit – Document Rejected with major comment.

Code 3
Incorporate comment and resubmit. Work may not proceed.

Code 4 Information / Reference – No Action Required

Sign & Date: MEB : CLIENT :

 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 2 of 19

Client specification : PTS 12.20.01 & PTS 15.12.06

Design Code : ASME Section VIII, Div. 1, ASME B31.3 & AWS D1.1

Job No. SESB : S003-22

TPI company : TBC

Equipments : FUEL GAS SCRUBBER(V-6010), FUEL GAS FILTER (S-6030A/B), FUEL GAS PRE-HEATER ( E-6020) AND FUEL GAS HEATERS ( E-6040A/B)

Impact test : NO

PWHT : NO

Legend

H Hold defined as, the point where the activity cannot proceed to the next stage until the inspection has been successfully approved

W Witness defined as the point where the activity is physically witness and can proceed if not attended within or by the due formal notice deemed as Ready for
Inspection (RFI) period agreed within the project contract. The witness points for multiple activities shall be to a defined number either percentage or
physical quantities

M Monitor defined as the point where the activity is witnessed or reviewed in which the Contractor/Manufacturer does not need to notify the purchaser.

R Review defined as the review of the documented record of the inspection activity or the documents generated by the vendor or their supplier of materials

A Approved defined as the approval of the documented record of the inspection activity or the documents generated by the vendor or their supplier of materials

MEB MUHIBBAH ENGINEERING (M) BERHAD

BESB Baseera Engineering Sdn Bhd
TPI Third Party Inspection
SE Sparco Engineering Sdn Bhd

BWTMS Bumi Wangsa TMS Sdn Bhd OSR Occupational Safety Representative

PCSB PETRONAS CARIGALI SDN BHD

 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 2 of 19

Reference Document Scope of Inspection Verification

No. Description of Inspection Item Control Document
/ Acceptance BESB SE BWTMS MEB PCSB TPI OSR Document
1.0 Technical documentation

1.1 Verify any issue regarding technical, 1) PTS 12.20.01 1) Purchase Order H H W H H H R/A
drawing, design calculation. 2) ASME AWS D1.1 2) Review design,
3) ASME Sec. VIII Div. 1 ED calculation, data sheet.
2017
4) Malaysia FMA 1967
(Act
193)
5) Petroleum Act 302
(1984
6) PTS 15.12.06

1.2 Submission of fabrication procedure; 1) PTS 12.20.01 1) Vendor Document H H W H H H R/A 1) Transmittal
1) Inspection Test Plan (ITP) 2) PTS 15.12.06 Master List (VDML)
2) WPS & PQR 3) ASME AWS D1.1
3) Welder List & Certificate 4) ASME Sec. VIII Div. 1
4) NDE Procedure
5) NDE Operator List & Certificate
6) Hydrotest/Pneumatic Test Procedure
7) Surface Preparation & Painting
8) Weld Repair Procedure
9) Packing & Preservation Procedure
10) Table of Content (TOC)
11) Welding Consumable and Control
12) NDE Matrix

2.0 Qualification

2.1 Welding Procedure Qualification Test 1) PTS 12.20.01 1) WPS H M W M M M R/A 1) PQR
2) PTS 15.12.01 2) Mechanical
3) ASME Sec. IX testing report
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 4 of 19

Reference Document / Scope of Inspection Verification

No. Description of Inspection Item Control Document BESB SE BWTMS MEB PCSB TPI OSR Document
Acceptance Criteria
2.2 Welder Qualification Test 1) PTS 12.20.01 1) WPS H W W W R/A M R/A 1) RT report
2) PTS 15.12.01 2) Welder
3) ASME Sec. IX Certificate

PRESSURE

3.0 Material Receiving Inspection

3.1 Review mill certification & verify 1) Client specification 1) Mill certificate H W W W R/A R/A 1) Material
specification; thickness, heat no., 2) Purchase Order (PO) 2) Fabrication drawing Receiving
size 3) ASME Sec. II Inspection
1) Major material Report (MRIR)
2) Pipes and nozzles 2) Inspection Check
3) Attachment List (ICL)
4) Spare part 3) Original mill cert
or copy with
3.2 Welding consumable 1) Client specification 1) Mill certificate H R/A W R/A R/A R/A Certified True
2) Purchase Order (PO) Copy stamp
3) ASME Sec. II 4) Material
4) Welding Consumable certification BS
Control procedure EN 10204 Type
3.1 for pressure
3.3 Positive Material Inspection (PMI) shall 1) PTS 15.02.01 1) Mill certificate H W W R/A R/A R/A part and BS EN
performed low temperature carbon 10204 Type 2.2
low alloy, and alloy materials prior to for non-pressure
fabrication part

3.4 The Carbon Equivalent for carbon steel 1) Client specification 1) Mill certificate H R/A W R/A R/A R/A
intended for welding shall not exceed 2) Purchase Order (PO) 2) Fabrication drawing
based on the formula : 3) ASME Sec. II
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 5 of 19

Reference Document Scope of Inspection Verification

No. Description of Inspection Item Control Document
/ Acceptance Criteria BESB SE BWTMS MEB PCSB TPI OSR Document
4.0 Marking & Cutting Inspection

4.1 Major material, pipes and nozzles and 1) PTS 12.20.01 1) AFC drawing H M W M R/A H H 1) Inspection Check
attachment 2) ASME Sec. VIII Div. 1 2) Mill certificate List (ICL)
1) Dimensional check after marking 2) Material
2) Heat no. transfer Tabulation Report

5.0 Fit-up Inspection

5.1 Circumferential Seam 1) PTS 12.20.01 1) Approved WPS H W W M R/A M 1) Inspection Check
1) Check dimensional / alignment 2) ASME Sec. VIII Div. 1 2) AFC drawing List (ICL)
2) Check root gap, bevel angle & tack weld 3) ASME Sec. IX 3) Welder Cert
3) Check cleanliness 4) Weld Map

5.2 Nozzle (flange to pipe) 1) PTS 12.20.01 1) Approved WPS H W W M R/A M 1) Inspection Check
1) Check dimensional / alignment 2) ASME Sec. VIII Div. 1 2) AFC drawing List (ICL)
2) Check root gap, bevel angle & tack weld 3) ASME Sec. IX
3) Check cleanliness

5.3 Nozzle (pipe to shell) 1) PTS 12.20.01 1) Approved WPS H W W M R/A M 1) Inspection Check
1) Check dimensional / alignment 2) ASME Sec. VIII Div. 1 2) AFC drawing List (ICL)
2) Check root gap, bevel angle & tack weld 3) ASME Sec. IX
3) Check cleanliness

Note
Tack Weld activity shall be performed by
Qualified welder
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 6 of 19

Reference Document Scope of Inspection Verification

No. Description of Inspection Item Control Document
/ Acceptance BESB SE BWTMS MEB PCSB TPI OSR Document
6.0 Welding activity (including weld repair)

6.1 Circumferential Seam (CS); Nozzle (flange to 1) PTS 12.20.01 1) Approved WPS H M W M R/A M 1) Inspection Check
pipe); Nozzle (nozzle to shell 2) ASME Sec. VIII Div. 1 2) Weld map List (ICL)
Saddle fabrication & external attachment 3) ASME Sec. IX 3) Welder Certificate
4) Approve Weld
Procedure

6.2 Conformation of correct WPS used 1) PTS 12.20.01 H M W M R/A M

1) Check welding consumable 2) ASME Sec. VIII Div. 1
2) Check welder qualification 3) ASME Sec. IX

6.3 Record WPS and welder number after H R/A W R/A R/A R/A 1) Inspection Check
completed weld joint List (ICL)

6.4 Weld Repair Activity 1) PTS 12.20.01 1) Approved WPS H W W W R/A R/A 1) Inspection Check
1) Ensure all the defects have been 2) ASME Sec. VIII Div. 1 2) Weld map List (ICL)
entirely removed 3) ASME Sec. IX 3) Welder Certificate
2) All cracked welds shall be removed 4) Approve Weld
3) The repair weld grooves shall be free Procedure
from scale and shall have acceptable 5) Welder repair rate
contours
4) The weld grooves shall be inspected by
VT and MT prior to weld repair
5) Same NDT method as original weld shall
be repeated on the repaired weld.
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 7 of 19

Reference Document Scope of Inspection Verification

No. Description of Inspection Item Control Document
/ Acceptance BESB SE BWTMS ME PCSB TPI OSR Document
7.0 Final inspection & visual

7.1 Straightness, out of roundness, distortion 1) PTS 12.20.01 1) AFC drawing H H W W W H 1) Inspection Check
(Pressure vessel) 2) ASME Sec. VIII Div. 1 List (ICL)
3) ASME Sec. IX 2) Final Dimensional
Inspection Report

7.2 Nozzles-Orientation, elevation, projection, 1) PTS 12.20.01 1) AFC drawing H H W W W H 1) Inspection Check
flange inclination 2) ASME Sec. VIII Div. 1 List (ICL)
3) ASME Sec. IX 2) Final Dimensional
Inspection Report

7.3 Visual external & internal inspection shall be 1) PTS 12.20.01 1) AFC drawing H H W W W H 1) Inspection Check
100% conducted to all weld joint. 2) ASME Sec. VIII Div. 1 List (ICL)
3) ASME Sec. IX 2) Visual Inspection

7.4 Ensure the Dimensional Report been 1) PTS 12.20.01 1) AFC drawing H H W W W H 1) Inspection Check
recorded the deviation for Nozzle 2) ASME Sec. VIII Div. 1 List (ICL)
orientation and Projection. 3) ASME Sec. IX 2) Visual Inspection
Report

8.0 Non-Destructive Testing (NDT)

8.1 Radiography Testing (RT) 1) PTS 12.20.01 1) Approved RT H R/A W R/A R/A R/A 1) Inspection Check
1) 100% RT on Circumferential Seam (CS) 2) ASME Sec. VIII Div. 1 2) Qualified NDE List (ICL)
3) ASME Sec. V 2) RT report

8.2 Magnetic Particle Testing (MPT) / Dye 1) PTS 12.20.01 1) Approved MPT/DPT H R/A W R/A R/A R/A 1) Inspection Check
Testing (DPT) 2) ASME Sec. VIII Div. 1 procedure List (ICL)
1) 100% MPT/DPT on weld joint – Carbon 3) ASME Sec. V 2) Qualified NDE 2) MPT/DPT report
steel material
2) 100% MPT/DPT on weld joint – Stainless
Steel material
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 8 of 19

Reference Document Scope of Inspection Verification

No. Description of Inspection Item Control Document
/ Acceptance BESB SE BWTMS MEB PCSB TPI OSR Document
8.3 Ultrasonic Testing (UT) 1) PTS 12.20.01 1) UT procedure H R/A W R/A R/A R/A R/A 1) UT report
1) 100% UT on nozzle to shell 2) ASME Sec. VIII Div. 1 2) Qualified NDE Operator 2) Inspection Check
3) ASME Sec. V List (ICL)

8.3 Hardness Test 1) PTS 12.20.01 1) Approved WPS H W W W R/A R/A 1) Inspection Check
- Applicable for repair activity 2) ASME Sec. VIII Div. 1 2) Weld map List (ICL)
3) ASME Sec. V 3) Welder Certificate
4) Approve Weld Repair
Procedure
5) Welder repair rate

8.4 UT Wall Thickness 1) PTS 12.20.01 1) GA with TML mark-up H W W M R/A

- UT wall thickness reading shall be 2) PTS 15.30.02 2) UTTG Certificate
made to record “As built thickness” of 3) ASME Sec. VIII DIV. 1
the pressure parts and stressed
components including skirt.

9.0 Hydrostatic Test (HT)

9.1 Leak Test (Tale-tale hole) 1) ASME Sec. VIII Div. 1 1) Leak Test procedure H W W R R/A 1) Inspection Check
Shall be performed on all reinforcing 2) ASME Sec. V 2) AFC drawing List (ICL)
pads at a gauge pressure 0f 150 kPa / 3) PTS 12.20.01
1.5 bar.

9.2 Check cleanliness of vessel internal 1) ASME Sec. VIII Div. 1 1) AFC drawing H H W H H H H 1) Inspection Check
fill water 2) ASME Sec. V 2) Approved Hydrostatic List (ICL)
3) PTS 12.20.01 Procedure

9.3 Ensure the pressure gauges and 1) ASME Sec. VIII Div. 1 1) AFC drawing H H W H H H H
used are calibrated. 2) ASME Sec. V 2) Approved Hydrostatic
3) PTS 12.20.01 Procedure
3) Calibration certificate
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 9 of 19

Reference Scope of Inspection Verification

No. Description of Inspection Item Control Document
Document / BESB SE BWTMS MEB PCSB TPI OSR Document
9.4 Review and endorse hydrotest report and 1) ASME Sec. VIII Div. 1 1) AFC drawing H H W H H H H 1) Hydrotest report
pressure recorder chart 2) ASME Sec. V 2) Approved Hydrostatic 2) Pressure chart
3) PTS 12.20.01 Procedure

9.5 Internal visual inspection after completion 1) ASME Sec. VIII Div. 1 1) Approved Hydrostatic H H W H H H H 1) Inspection Check
of hydrotest to ensure the vessel completely 2) ASME Sec. V Procedure List (ICL)
dry and clean 3) PTS 12.20.01

9.6 Minimum 1 hour holding during pressure 1) ASME Sec. VIII Div. 1 1) Approved Hydrostatic H H W H H H H 1) Inspection Check
testing. 2) ASME Sec. V Procedure List (ICL)

10.0 Blasting and Painting (external)

10.1 Surface preparation and inspection of 1) PTS 15.20.03 1) Approved Surface H W W M R/A 1) Inspection Check
surface condition; 2) PTS 30.48.00.31 Preparation & Painting List (ICL)
1) Check surface temperature 3) System 1A Procedure 2) Blasting and
2) Relative humidity dew point Painting Report
3) Check cleanliness prior to blasting (SA 2.5
near bare metal
4) Holiday test to be performed on final coat
5) Chloride/ Salt Residual
6) Thickness of Surface Profile
7) Verification of Coating System (No.1A)
8) Coating Thickness (WFT & DFT)
9) Coating Application Condition
10) Surface's Dew Point Check
11) Coating Repair as per approved

10.2 Check of dry film thickness-each coat 1) PTS 15.20.03 1) Approved Surface H W W M R/A 1) Inspection Check
1) External Preparation & Painting List (ICL)
2) Final Inspection Procedure 2) Blasting and
Painting Report
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
BASEERA ENGINEERING SDN BHD Pages : 10 of 19

Reference Scope of Inspection Verification

No. Description of Inspection Item Control Document
Document / BESB SE BWTMS MEB PCSB TPI OSR Document
10.3 Coating Repair 1) PTS 15.20.03 1) Approved Surface H W W M R/A 1) Inspection Check
1) All inspection for repair as per actual Preparation & Painting List (ICL)
blasting and painting activity Procedure 2) Blasting and
Painting Report

10.4 Production Test Panel 1) PTS 15.20.03 1) Approved Surface H W W M R/A 1) Inspection Check
2) PTS 30.48.00.31 Preparation & Painting List (ICL)
Procedure 2) Test Panel Report
3) Blasting and
Painting Report

PIPING

11.0 Fabrication of Piping

11.1 All materials receipt shall be checked for the 1) ASME B31.3 1) Mill certificate N/A H W R R/A R 1) Material
following: 2) PTS 11.30.07 2) Fabrication drawing Tabulation Report
- Material Traceability (heat no. N/A H W R R/A R 2) Welding
identification) summary
- Visual and Dimensional verification N/A H W R R/A R
- Mill Test Certificates check N/A H W R R/A R

11.2 MARKING AND CUTTING ACTIVITY 1) ASME B31.3 1) Mill certificate 1) Material
- Layout / marking / cutting & machining of 2) PTS 11.30.07 2) Fabrication drawing N/A H W R R/A R Tabulation Report
piping spool 2) Welding
- Cutting of pipes N/A H W R R/A R summary

11.3 FIT-UP INSPECTION N/A H W M R/A

- Check dimension, check bevel angle, check
root gap, check
- Check cleanliness, check flange rating)
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 11 of 19

Reference Scope of Inspection Verification

No. Description of Inspection Item Control Document
Document / BESB SE BWTMS MEB PCSB TPI OSR Document
11.3 WELDING
- Welding Parameters Check 1) ASME B31.3 1) Fabrication drawing N/A H W R R/A R 1) Welding
- Consumables Control/Handling 2) PTS 11.30.07 2) Approved WPS N/A H W R R/A R summary
- Repair Welding 3) ASME IX 3) Welder Cert N/A H W R R/A R
- Visual Inspection N/A H W R R/A R

11.4 INSPECTION AND TESTING 1) ASME B31.3 1) Fabrication drawing 1) Welding summary
- Dimensional check 2) ASME V 2) Approved NDT N/A H W W R/A W R/A 2) NDT Report
- 10% Radiography Testing (RT) on main procedures N/A H W R/A R/A R/A R/A
joint
- 100% magnetic partil on weld joint – N/A H W R/A R/A R/A R/A
carbon steel weldment

11.5 HYDROSTATIC TESTING 1) ASME B31.3 1) Fabrication drawing 1) Welding summary

- Completeness of test documents (NDT 2) Approved hydrostatic N/A H W W R/A W W 2) Hydrotest Report
Reports and Punchlist) procedures
- Make sure certificates of test instruments N/A H W W R/A W W
is calibrated
- Visual inspection on pressure test N/A H W W R/A W W

11.6 BLASTING AND PAINTING

- Check and ensure all gasket contact 1) PTS 15.20.03 1) Approved Surface N/A H W M R/A 1) Inspection Check
surface of flanges have been protected Preparation & Painting List (ICL)
prior to blast Procedure 2) Blasting and
- Check surface temperature, relative N/A H W R/A R/A Painting report
humidity, cleanliness prior to blasting &
coating

SKID
12.0 Skid Structure

12.1 Check of mill's stamping & marking for 1) PTS 15.12.06 1) Mill certificate N/A H W M R/A 1) Material
material specification, thickness & size, 2) ASME AWS D1.1 2) Fabrication drawing Tabulation Report
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 12 of 19

heat number 3) ASME Sec. VIII Div. 1 3) Material Tabulation

4) PTS 30.48.00.31 4) Fit up report
12.2 Dimensional Inspection before and after 5) Visual Report N/A H W M R/A
marking 6) Weld Map
7) Final dimensional
12.3 Visual check on cutting edge report N/A H W M R/A
Reference Document Scope of Inspection Verification
No. Description of Inspection Item Control Document
/ Acceptance Criteria BESB SE BWTMS MEB PCSB TPI OSR Document
12.4 Check bevel angle and root face N/A H W M R/A

12.5 Fit-up inspection (check dimension, check N/A H W M R/A 1) Fit up report
bevel angle, check root gap, check 2) Welding summary
cleanliness, check flange rating)

12.6 Welding activity N/A H W M R/A

1) Weld repair
2) Visual check on weld

13.0 Non-Destructive Testing (NDT)

13.1 100% Magnetic Particle Inspection (MPI) of 1) ASME Sec. VIII Div. 1 1) Approved MPT/DPT N/A H W M R/A 1) MPI Report
each primary weld. 2) ASME Sec. V procedure
3) PTS 15.12.10 2) Qualified NDE operator
13.2 100% Magnetic Particle Inspection (MPI) of N/A H W M R/A 1) MPI Report
lifting attachment welds.

13.3 100% Magnetic Particle Inspection (MPI) of N/A H W M R/A 1) MPI Report
lifting frame/bar weld after proof load test

13.4 100% UT on lifting lug N/A H W M R/A 1) UT Report

13.5 Drip Pan flood test N/A H W M R/A

13.6 Load Test Activity N/A H W M R/A 1) Load test report

 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 13 of 19

Reference Document Scope of Inspection Verification

No. Description of Inspection Item Control Document
/ Acceptance BESB SE BWTMS MEB PCSB TPI OSR Document
14.0 Final Inspection

14.1 Visual Inspection - Check for open defects 1) ASME AWS D1.1 1) Mill certificate N/A H W M R/A
(eg. Undercut, surface porosity, concavity) 2) ASME Sec. VIII Div. 1 2) Fabrication drawing

14.2 Final Dimension Inspection - Check fillet leg N/A H W M R/A

length, check out of straightness, total
length.

15.0 Blasting and Painting

15.1 Check and ensure all gasket contact surface 1) PTS 15.20.03 1) Approved Surface N/A H W M R/A 1) Inspection Check
of flanges have been protected prior to blast Preparation & Painting List (ICL)
Procedure 2) Blasting and
15.2 Check surface temperature, relative N/A H W M R/A Painting report
humidity, cleanliness prior to blasting &
coating

15.3 Surface Preparation prior to primer N/A H W M R/A

15.4 Check DFT and visual for each coat N/A H W M R/A

15.5 Production Test Panel 1) PTS 15.20.03 1) Approved Surface N/A H W M R/A 1) Inspection Check
2) PTS 30.48.00.31 Preparation & Painting List (ICL)
Procedure 2) Test Panel Report
3) Blasting and
Painting Report
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 13 of 19

Reference Document / Scope of Inspection Verification

No. Description of Inspection Item Control Document
Acceptance Criteria BESB SE BWTMS MEB PCSB TPI OSR Document

ELECTRICAL AND INSTRUMENTATION – SCOPE BY SPARCO ENGINEERING (REFER ATTACHMENT 1)

16.0 Nameplate Affix to Pressure Vessel 1) AFC drawing N/A H W M R/A 1) Inspection Check
List (ICL)
2) Copy of name
16.1 Photocopy of the nameplate 1) AFC drawing N/A H W M R/A plate

16.2 Affix nameplate to the vessel N/A H W M R/A

17.0 Final Inspection and Pre-Shipment

Inspection Before Delivery

17.1 Check of (whichever applicable); 1) PTS 15.20.16 1) Packing & Preservation N/A H W M R/A 1) Inspection Check
1) Shipping/lifting bracing Procedure List (ICL)
2) Cleanliness 2) Inspection
3) Paint/rust preventing Release Note
4) Marking for construction (IRN)
5) Nozzle protection
6) Issuance Release Note (IRN)
7) Reinforcing pads, corrosion plates, etc.,
shall be properly sealed by hard grease.
8) Inside the vessel and all crates and boxes
will contain sufficient moisture absorbing
agent (Silica Gel) to avoid condensation
before transportation to the site.
 Rev. : A
INSPECTION TEST PLAN Client Specification : AS PER LISTED
Design Code : AS PER LISTED
SPARCO ENGINEERING SDN BHD Pages : 13 of 19

Reference Document Scope of Inspection Verification

No. Description of Inspection Item Control Document
/ Acceptance BESB SE BWTMS MEB PCSB TPI OSR Document
Criteria

18.0 Manufacturing Data Record (MDR)

18.1 Check and ensure all mill certificates, 1) PTS 12.20.06 1) Table of Content (TOC) H H W R R/A R/A 1) Inspection Check
inspection and test report, NDE reports and 2) As built Drawing List (ICL)
another related document has been filed in 2) U1 form
MDR accordingly.
 ATTACHMENT 1
ITP FOR ELECTRICAL AND INSTRUMENTATION

Scope of Inspection
No Description of Inspection Item Ref Doc/ Accepted Criteria Controlled Document Verified Documents
SE/BWTMS MEB PCSB
ELECTRICAL HEATER
1.0 Material Receiving Inspection
1.1 Review mill certificate & verify material specification 1. Vendor Datasheet ITR Checkist R R R

2.0 Factory Acceptance Test R R R

2.1 High Voltage Test IEC 60079-1
2.2 Insulation Test IEC 60079-1
2.3 Continuity Test IEC 60079-1

3.0 Power & Control Assembly Test H W W

3.1 Temperature Rise Test PTS121303
3.2 Waveform Recording PTS121303
3.3 Insulation test PTS121303
3.4 High Voltage Test PTS121303
3.5 Load Control Test PTS121303
3.6 Functional Test PTS121303

PROCESS INSTRUMENTATION

1.0 Material Receiving Inspection PTS 32.31.00.32 H W W 1) Receiving Inspection

1.1 Review mill certificate & verify material specification Report

a. Temperature Transmitter 1) Approved MDR

- Calibration Certificates / functional Test Reports R R R 2) Material Certificate / LOC
- Hazardous Area Certification R R R
- Ingress Protection Certification R R R
- Material Certificates / Letter of Conformity R R R

b. Temperature Gauges 1) Approved MDR

- Calibration Certificates / functional Test Reports R R R 2) Material Certificate / LOC
- Hazardous Area Certification R R R
- Ingress Protection Certification R R R
- Material Certificates / Letter of Conformity R R R

c. Pressure Transmitter 1) Approved MDR

- Calibration Certificates / functional Test Reports R R R 2) Material Certificate / LOC
- Hazardous Area Certification R R R
- Ingress Protection Certification R R R
- Material Certificates / Letter of Conformity R R R
 ATTACHMENT 1
ITP FOR ELECTRICAL AND INSTRUMENTATION

Scope of Inspection
No Description of Inspection Item Ref Doc/ Accepted Criteria Controlled Document Verified Documents
SE/BWTMS MEB PCSB

d. Pressure Gauge 1) Approved MDR

- Calibration Certificates / functional Test Reports R R R 2) Material Certificate / LOC
- Hazardous Area Certification R R R
- Ingress Protection Certification R R R
- Material Certificates / Letter of Conformity R R R

e. Differential Pressure Transmitter (Flow) 1) Approved MDR

- Calibration Certificates / functional Test Reports R R R 2) Material Certificate / LOC
- Hazardous Area Certification R R R
- Ingress Protection Certification R R R
- Material Certificates / Letter of Conformity R R R

f. Differential Pressure Transmitter (Level) 1) Approved MDR

- Calibration Certificates / functional Test Reports R R R 2) Material Certificate / LOC
- Hazardous Area Certification R R R
- Ingress Protection Certification R R R
- Material Certificates / Letter of Conformity R R R

g. Level Gauges 1) Approved MDR

- Calibration Certificates / functional Test Reports R R R 2) Material Certificate / LOC
- Hazardous Area Certification R R R
- Ingress Protection Certification R R R
- Material Certificates / Letter of Conformity R R R

CONTROL PANEL

1.0 Material Receiving Inspection H R R

Review mill certificate & verify material specification

CABLING

1.0 Fit Up check R R R

Ensure that the cable termination as per the drawing

2.0 Integrity and Insulation Chek R R R

 ATTACHMENT 1
ITP FOR ELECTRICAL AND INSTRUMENTATION

Scope of Inspection
No Description of Inspection Item Ref Doc/ Accepted Criteria Controlled Document Verified Documents
SE/BWTMS MEB PCSB

MANUAL VALVES

1.0 Material Receiving Inspection ASME B16.34 1) Purchase Order

1.1 Review mill certificate & verify material specification API 598 2) Approved MDR
API 6D 3) Material Cert.
a. Certificate of Compliance R R R - EN 10204 Type 3.1
b. Firesafe Certification R R R
c. Hydrostatic Test Certification R R R
d. Leak Test Certification R R R
e. NDT Certification R R R
f. Paint Report R R R
g. Material Certifcation R R R
h. Valve Tagging / Serial No. R R R

2.0 Final Visual / Dimensional Check ASME B16.34 R R R Signed Valve Inspection
Report

PRESSURE RELIEF VALVES

1.0 Material Receiving Inspection PTS 32.32.00.32 1) Approved MDR

1.1 Review mill certificate & verify material specification 2) Material Cert.
- EN 10204 Type 3.1
a. Pop Test Certificates R R R
b. Hydrostatic Report R R R
c. Material Certificates / Letter of Confirmity R R R
d. Seat Leak Test Report R R R
e. Non-Destructive Examination (NDE) Test Report R R R

2.0 Factory Acceptance Test 1) Approved Procedure R R R Functional Test Certificate

(Functional test)

3.0 Final Visual / Dimensional Check W W W Signed Equipment Inspection

Report

SKID PACKAGE ASSEMBLY

1.0 Verify Correct Equipment Installation & Piping Assembly 1) Approved Drawing W R R
1.1 Trial fit-up / assembly of pipe spool R R R P&ID drw
1.2 P&ID Check R R R GAD Skid drw
1.3 Access & Maintenace W R R
 ATTACHMENT 1
ITP FOR ELECTRICAL AND INSTRUMENTATION

Scope of Inspection
No Description of Inspection Item Ref Doc/ Accepted Criteria Controlled Document Verified Documents
SE/BWTMS MEB PCSB

2.0 Verify Correct Seating of Pipes & Equipment of Support 1) Approved Drawing
GAD Skid drw
Pipe Support drw

3.0 Megger Test Wiring W R R Merger Test Report

4.0 Continuity Test Wiring W R R Continuity Test Report

5.0 Functional Test All Instruments W R R Functional Test Report

Verifying Signal to Junction Boxes & Actuated Valves.

6.0 Verify Tagging of All Instrument & Equipment 1) Approved Drawing W W W

P&ID drw

7.0 Check Spares for Quantity & Tagging W R R Recommended Spare List

8.0 Lifting Arrangement 1) Approved Drawing R R R Inspection Release Note

- Lifting Arrangement drw

ISSUANCE OF RELEASE CERTIFICATE

1.0