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Design Calculations

Calculation No. CA-CCK-VNT-TK-001 Engineering By. C.C.K Engineering and Conctruction Co.,ltd. Title : Storage Tank Cone Roof for Hydrogen peroxide 50% sulution

Project: Client: Prepared By: Check By: Approved By:

Fabrication Storage Tank H202 Vinythai co.,ltd Mr.Kriengsak R. Mr.Thiphanath S. Mr. Thongchai Th. Date: Date: Date: 28.06.12 28.06.12 28.06.12

Note: :This calculation sheet for Bidding only do not use for construction

A Rev No.

For Bidding Description

K.R/28/06/12

T.S/28/06/12

TH.T/28/06/12

By./Date

Check/Date

Appv/Date

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INDEX
SHEET NO. 1 2 3 4 5 6 7 8 Index Design Criteria & References Design Data DESCRIPTION PAGE NO. 1 2 3 4 5 6 7-8 9-10

Allowable Stress Calculation Shell Thickness Calculation

Bottom Plate Roof Plate Referance

Thickness Thickness

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Static Design Design criteria and References DESIGN CODES API-650 11TH EDITION. JUNE 2007 Addendum 2 November 2009 Appendix S REFERENCES a. Client's Tank Specification sheet

DESIGN PHILOSOPHY All components of the tanks are designed in accordance with API-650 API-650 11TH EDITION. NOV 2009

Shell is designed as per one Foot method. Fixed Roof Design as per Appendix F.

Other Reference design : n/a

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DESIGN DATA Design Code Applicable Appendix Appendix M applicable Tank nominal diameter (Uncorroded) Tank height Hydrotest level Min. Filling Level Normal Filling Level Design liquid Level Maximum capacity of Tank Net working capacity Design temperature Design pressure Design vacuum pressure Operating pressure Operating temperature Specific gravity Hydrotest temperature Joint Efficiency Insulation thickness Density of Insulation Material Radiography Corrosion allowance ( Bottom) Corrosion allowance ( Shell & Internals) Corrosion allowance (Roof & Structural) MATERIAL OF CONSTRUCTION Shell All courses Bottom / Roof Plate Platform/Ladder Steel Nozzle Pipes Nozzle Flanges Manhole Neck and cover Bolting for nozzle Bolting for manhole External attachments / pads Anchor Bolt A240-GR-316L A240-GR-316L N/A A312 GR TP316L A240-GR-316L A240-GR-316L SS304 SS304 A 36 SS400 No required as per table S-4 3.00 3.00 mm mm mm Ambient Full Water + Full Water + atmospheric max Cl.5.2.6.2 Cl.5.2.6.3 Td Pi Pv Po To G Tht (max) 60.0 50.0 25.0 0.0 41.0 1.400 40 0.70 0 0 mm Kg/m3 C D Ht Hoh Hmin API-650 11TH ED. Basic Design & App. S,E,M Yes 960 1,400 1,400 9,500 1,400 1 1 mm mm mm mm mm mm m3 m3 C mm H2O mm H2O mm wc C

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Allowable Stress Calculation. MATERIAL SPECIFICATION AND ALLOWABLE Design temperature Appendix M applicable fy STRESSES Td 60 Yes 0.910 (Table-M1a) C

Yield strength reduction factor Specification ALLOWABLE STRESS - SHELL - DESIGN CONDITION (App.S.3.2) As per Table S.2a Min. Yield strength Min. Tensile strength Product Design Stress Sd = 2/3 * Ys * fy (Bottom Course) Sd = 0.425 * UTS (Bottom Course) Sd = 0.8 * Ys * fy (Above Bottom Course) Sd = 0.5 * UTS (Above Bottom Course) Max.allowable for design condition stress(Bottom course) Max.allowable for design condition stress(Abouve Bottom course)

A240-GR-316L

Ys UTS fs

170.0 485.0 131.0 103.1 206.1 123.8 242.5

MPa MPa MPa MPa MPa MPa MPa MPa MPa

Sd Sd

103.1 123.8

ALLOWABLE STRESS - SHELL - HYDROSTATIC TEST CONDITION (Sec. 5.6.2.2) Hydrotest temperature Min. Yield strength Min. Tensile strength Hydrostatic Test stress St = 3/4 * Ys St = 3/7 * UTS Max.allowable Hydrostatic test stress Max.allowable product design stress Check Max.allowable Hydrostatic test stress =< 171 Mpa Used Check Max.allowable Product design stress =< 160 Mpa Used St Sd St Sd Ys UTS 40 170.0 485.0 155.0 127.5 207.9 127.5 103.1 127.5 103.1 C MPa MPa MPa MPa MPa MPa MPa MPa MPa

St

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SHELL DESIGN : Material

App.S.3.2.2.3 A240-GR-316L t1 D Ht Ho Hoh Pi G CA SE 5 965 1,400 1,400 1,400 50 Full Water + 1.4 3 7990 0.70 mm Kg/m3 mm mm mm mm mm mm H2O

Thickness of Bottom Shell Course Nominal diameter Tank Height Design liquid level Hydrotest level Design pressure Design specific gravity Corrosion allowance Specific gravity of Steel Joint Efficiency REQUIRED THICKNESS FOR DESIGN CONDITION Design temperature Hydrotest temperature Allowable stress (Design) Allowable stress (Hydrotest) Required thk (Design) Required thk (Hydrotest) Min. Required thickness Course No. 1 2 3 4 5 6 7 8 9 10 Stake width 1.40 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Ho(m) 1.40 Design H(m) 1.40 169 68 Kg. Kg. Reqd.Thk 3.10 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98

Td Tht Sd St

60 40 103.1 127.5

oC oC MPa MPa [S.3.2.2.3]

= (4.9 * D * (H - 0.3) * G / (Sd)(SE)) + CA = 4.9 * D * (H - 0.3) / (St)(SE) 5 mm Hydrotest Hoh 1.40 H 1.40 Reqd.Thk 0.06 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02

[5.6.1.1] Provided THK 5.00 -

Total Wt of shell = Total corroded wt = Formulas as per S.3.2.2.3

for s/s max = 60 m

So. Check thickness per 5.6.1.1 minimum thickness D < 15 m thickness = OK minimum of shell >=1200 mm OK

mm

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BOTTOM PLATE & ANNULAR PLATE (API 650 Clause S.3.1.2) Annular Plate : Mean diameter Product stress Hydrostatic stress Corrosion allowance Sd =< 160 Mpa & St =< 172 Annular plate is not required Bottom Sketch Plate : Corrosion allowance Minimum required thickness. S.3.1.2 Therefore Required Thk. Provided thk. of Bottom plate Bottom plate Outer Diameter Approximate weight of Bottom Sketch Plate(New) Approximate weight of Bottom Sketch Plate(Corroded) Check per S.3.1.3 minimum thickness >= 5 mm Shell plate => 25 mm tpro => 6 mm OK OK tmin + CA CA tmin = tpro Do 0.00 5.00 5.00 5.00 1065 36 36 mm mm mm mm mm Kgs Kgs As per Clause 3.1.3 D Sd St CA 965 103.1 127.5 0.00 mm MPa MPa mm

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ROOF PLATE Type of Roof Cone angle [Slope = 1:6] Corrosion allowance for Roof plate Min. thickness as per Clause 5.10.2.2 Min. thickness + CA Provided Roof plate thickness Self supporting cone roof design per API 650 cl. 5.10.5 : Supported Cone Roof CAr trmin tr tr pro 9.5 degree 3.0 mm 5.00 mm 5.00 mm 5.0 mm

B =

7.0 mm

Insu Thk Den Est Wt. Insulation at Roof Est Wt. Handrail Platform & Grating ta top Roof Angle of cone elements to horizontal Norminal daimeter of the tank shell Roof daimeter Roof developed rad Roof developed area Roof corrosion allowance Actual roof thickness Roof metal weight(New) t = Greater of load combination(e)(1)and(e)(2)of Appendix R LOAD (e) (1) = DL+(Lr OR S)+0.4Pe LOAD (e) (2) = DL+Pe+0.4(Lr OR S) Dead Load Min.Roof Live Load Specified external presure Load (e) (1) = Load (e) (2) = So Minimum thickness = (D/4.8 SIN(DEG))*(T/2.2)^0.5+C.A Provided Roof plate thickness So Check tr pro >= tmin t tmin tr pro OK Dl Lr Pe O D Dr Rd Ra Ca tr pro

9.5 960 974 494 0.77 3.00 31 0.30

mm Kg/m3 Kg. KN Kg. KN Deg. mm mm mm M2 mm Kg. KN

5.0 mm

0.39 1.20 0.49 1.79 1.37 1.79 4.093

Kpa Kpa Kpa Kpa Kpa Kpa mm

5.0 mm

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CHECK POINT AS PER API650-5.10.5.1 Deg <= 37 Deg >=9.5 Minimum provided roof platethickness > 5 mm. Provided roof plate thickness >= Min.thickness Roof design is comply with API650-5.10.5.1 Roof to shell junction summary Design pressure Roof corrosion allowance Junction type Description (selected per 5.1.5.9) Materail spec Top angle yield strength Yield strength reduction factor (Appendix M table M1a) Thickness of angle leg Natural axis of top angle (per JIS G3192) Angle section area (per JIS G3192) Roof plate material Roof plate yield strength Lowest min. yield strength(multiplied by reduction factor Roof thickness (New) Roof thickness (Corroded) Angle of cone element to the horizontal Nominal diameter of the tank shell Inside radius tank shell(New) Inside radius tank shell(Corroded) Top shell course thickness (new) Top shell course thickness (Corroded) API-650-appendix F,Figure 4-2 Detail b A(New) = Area resisting compressive force(New) A(new) = (Wh*th)+(Wc*tc)+(Top angle sectional area up to Le) Wh(New) = 0.3(Rc/Sin(o))*th)^0.5 or 300 whichever is less 0.3(Rc/sin(o))*th)^0.5 So Wh Wc = 0.6*(Rc*tc)^0.5 Le shell be limited to 250*(Fy)^0.5 250*ta/((Fy)^0.5) Le is more than top angle flange so use full top angle section area up to le So Area resisting compressive force (New) A(Cr) = Area resisting compressive force(Corroded) A(Cr) = (Wh(Cr)*th(Cr))+(Wc(Cr)*tc(Cr))+(Top angle sectional area up to Le) Wh(Cr) = 0.3(Rc(Cr)/Sin(o))*th(Cr))^0.5 or 300 whichever is less 0.3(Rc(Cr)/sin(o))*th(Cr))^0.5 So Wh(Cr) Wc(Cr) = 0.6*(Rc(Cr)*tc(Cr))^0.5 So Area resisting compressive force (Corroded) Area required by 5.10.5.2 = T*D^2/0.9504sin(o) (New) Area required by 5.10.5.2 (Corroded) Area required by App.F.5.1 =200D^2(Pi-0.08th)/Fy(tan(0)) A(Cr) 23.0 23.0 18.6 185.40 mm mm mm mm2 A(New) 430.0 mm2 102.2 mm 36.2 36.2 29.4 mm mm mm Fy 50*50*5 49.05 Kpa 3.00 Top angle mm OK OK OK OK

Used

50*50*5 245 Mpa 0.88

JIS G3110 SS400

ta

5 mm 14.1 mm
2 480.2 mm

A240-GR-316L 170 150 Mpa Mpa

th
th(cr) o D Rc Rc(Cr) tc tc(Cr)

5.0 mm 2.0 mm 9.5 960 480 483 5.00 2.00 Deg. mm mm mm mm mm

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