Condition Assessment of Timber Bridges
Condition Assessment of Timber Bridges
Condition Assessment of Timber Bridges
In cooperation with the United States Department of Transportation Federal Highway Administration
Abstract
This study was conducted to evaluate the accuracy and reliability of several stress-wave devices widely used for locating deteriorated areas in timber bridge members. Bridge components containing different levels of natural decay were tested using various devices. The specimens were then sawn (along their length) into slabs to expose their interior condition. The interior faces of these slabs were inspected visually and with a resistance micro-drill to conrm if deterioration was present. On the basis of these tests, we conclude that all four devices evaluated in this study can successfully be used to evaluate decay. There were, however, differences in the decay thresholds and userfriendliness among the devices. Keywords: timber, bridge, inspection, stress wave, ultrasonic, nondestructive
Contents
Introduction ......................................................................... 1 Objective ............................................................................. 1 Materials ............................................................................. 1 Methods............................................................................... 2 Stress-Wave Equipment Tested ...................................... 2 Data Collection with Stress-Wave Equipment ............... 3 Results and Discussion ....................................................... 4 Summary and Conclusions ................................................. 5 Literature Cited ................................................................... 6 AppendixAdditional Equipment Information ............... 10 Metriguard Model 239A Stress-Wave Timer .............. 10 Sylvatest Duo ............................................................... 10 Fakopp Microsecond Timer ......................................... 11 IML Electronic Hammer .............................................. 11
July 2005 Brashaw, Brian K.; Vatalaro, Robert J.; Wacker, James P.; Ross, Robert J. 2005. Condition assessment of timber bridges: 2. Evaluation of several stress-wave tools. Gen. Tech. Rep. FPL-GTR-160. Madison, WI: U.S. Department of Agriculture, Forest Service, Forest Products Laboratory. 11 p. A limited number of free copies of this publication are available to the public from the Forest Products Laboratory, One Gifford Pinchot Drive, Madison, WI 537262398. This publication is also available online at www.fpl.fs.fed.us. Laboratory publications are sent to hundreds of libraries in the United States and elsewhere. The Forest Products Laboratory is maintained in cooperation with the University of Wisconsin. This article was written and prepared by U.S. Government employees on ofcial time, and it is therefore in the public domain and not subject to copyright. The use of trade or rm names in this publication is for reader information and does not imply endorsement by the United States Department of Agriculture (USDA) of any product or service. The USDA prohibits discrimination in all its programs and activities on the basis of race, color, national origin, sex, religion, age, disability, political beliefs, sexual orientation, or marital or familial status. (Not all prohibited bases apply to all programs.) Persons with disabilities who require alternative means for communication of program information (Braille, large print, audiotape, etc.) should contact the USDAs TARGET Center at (202) 720 2600 (voice and TDD). To le a complaint of discrimination, write USDA, Director, Ofce of Civil Rights, Room 326-W, Whitten Building, 1400 Independence Avenue, SW, Washington, DC 202509410, or call (202) 7205964 (voice and TDD). USDA is an equal opportunity provider and employer.
Introduction
Wood deterioration is one of the most common damage mechanisms in timber bridge structures and often inicts damage internally. This may occur without visible signs appearing on the surface until a members load-bearing capacity has been largely destroyed. Determining an appropriate load rating for an existing timber bridge and establishing rational rehabilitation, repair, or replacement decisions require an accurate assessment of the bridges existing condition. Knowledge of the condition of the bridge can lead to savings in repair and replacement costs by minimizing labor and materials and extending its life. In timber bridge structures, the degradation of a loadbearing (in-service) member may be caused by any one of several organisms that derive their nourishment or shelter from the wood substrate in which they live. For example, several types of fungi attack wood. The hyphae of these fungi secrete enzymes that depolymerize the chemical components of wood, thereby lowering the density, strength, and hardness of a member. This results in a signicant reduction in load-carrying capacity, which in turn may result in the members failure. Recently, we prepared a comprehensive manual on the inspection of wood structural elements, Wood and Timber Condition Assessment Manual (Ross and others 2004). It was prepared at the request of the American Forest and Paper Association to assist eld engineers and other inspection professionals. Published by the Forest Products Society, this manual includes chapters on visual inspection techniques, ultrasound- or stress-wave-based inspection tools, probing-type techniques, and post-re inspection and assessment, plus a sample inspection report and summaries from several inspections. Detailed descriptions of the various available tools, guidelines on their use, and interpretation of data obtained from them are included. As a consequence of our experience with various types of inspection methods and equipment (Ross and others 1999),
the Federal Highway Administration asked us to conduct a rigorous evaluation of the performance of several commercially available tools used to assess the condition of in-service wood. The results of that effort are summarized in a comprehensive report available through the University of Minnesota Duluth (Brashaw and others 2004). We prepared the following condensed report as a eld guide for engineers from the information generated in the Brashaw and others (2004) study. This eld guide focuses on our evaluation of several widely used stress-wave-based pieces of equipment.
Objective
The objective of this study was to evaluate the accuracy and reliability of several stress-wave devices for nding internal deterioration in timber bridge components. This was accomplished by testing several timber bridge components obtained from various in-service structures. Each device was also rated for ease of use as a bridge inspectors tool.
Materials
The primary materials used for this project were bridge timbers containing different levels of natural decay. These timbers were obtained from several sources and had been removed from service for various reasons. Timber bridge girders, pilings, decking material, and railing components were obtained from the USDA Forest Service, ChequamegonNicolet National Forest. The materials had been remaining after construction of new bridges or had been removed from service for replacement. In addition, timber bridge girders, decking, and railing components were obtained from the Oliver Bridge, a combination motorvehicle and railroad-timber-and-steel bridge located between Duluth, Minnesota, and Superior, Wisconsin. This bridge was being rebuilt by the owner, the Duluth and Missabe National Railroad. Additional materials were obtained from Michigan Technological University, Duluth Timber Recycling Company (Duluth, Minnesota) and Minnesota Power (Duluth, Minnesota).
A total of 46 timber specimens were evaluated with the various stress-wave devices. Thirty-six of the timber specimens were sawn timbers and 10 were round timber piles. The sawn timbers varied in size from 3 by 12 in. (76 by 305 mm) to 20 by 20 in. (508 by 508 mm) and were up to 99 in. (251 cm) long. The round timber piles were 9 to 18.75 in. (229 to 476 mm) in diameter and up to 143 in. (363 cm) long. Thirty-eight (~83%) of the timber specimens were Douglas-r species. Other timber specimens included western redcedar (4), southern yellow pine (2), and northern white pine (3). Nearly two-thirds of the Douglas-r specimens were creosote treated.
Methods
This study was accomplished in several different stages (Fig. 1). Several types of data were collected on the timber specimens in their original (unsawn) condition. First, the timber specimens were tested to determine moisture content and wood species. Second, the bridge timbers were visually inspected to locate deteriorated areas. Then stress-wave measurements were collected at several locations on each specimen. Last, micro-drilling resistance measurements were collected from each of the timber bridge specimens. Micro-drilling resistance results from this study are published in a companion report (Brashaw and others 2005). After the timber specimens were sawn along their length into slabs that exposed their interior condition, additional data were collected. The sawn components obtained from
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the specimens were inspected visually to assess the extent and locations of the decay or other degradation. We also documented the sawn components with photographs. Data from each timber bridge specimen were analyzed to determine the effectiveness of various stress-wave equipment for locating degraded or decayed material. Graphs of the data were prepared and used to develop indices of decay. These two data sets were then compared to determine the effectiveness of the various stress-wave equipment in detecting deterioration. Each specimens resistance chart was captured electronically by the equipment and was accompanied by a photograph of the specimen after being cut apart. These photographs revealed the representative quality of the specimen regarding its level of decay.
specimens (Figs. 25). In general, each piece of equipment induced a mechanical stress wave into a timber specimen by a hammer or other means, which was detected with accelerometers at two points along the propagation path. The timer started when the wave front arrived at the rst accelerometer. The timer stopped when the wave front arrived at the second accelerometer and displayed the propagation time between accelerometers in microseconds. Additional information on equipment manufacturer, method of operation, key considerations, specications, and testing procedures is provided in the Appendix.
Figure 6Typical stress-wave testing locations used for each timber bridge specimen. 3
IML Electronic Hammer Several timbers were scanned using the IML Electronic Hammer, which was effective in identifying decay in the timber specimens evaluated during the project. We discontinued using this equipment after three timbers, however, because of the time-consuming process required to obtain measurements. Further information on the IML Electronic Hammer is in the Appendix. Following stress-wave testing, each timber was cut into slices using a portable band saw (Fig. 7). Each timber specimen was cut along the measurement lines A, B, and C along the length of the piece. Each section was then laid out so that the interior faces of each measurement line were revealed and could be documented through digital pictures. Figure 8 demonstrates how the sawn samples were typically laid out for visual assessment and documentation. The top board corresponds with data collected along measurement line A. The bottom board corresponds with data collected along measurement line B.
Figure 7Portable band saw cutting timbers lengthwise along measurement lines.
of measurements, we placed the probes in direct contact with the member, and for the second set, we drilled a small contact hole and placed the probes into the hole. Both techniques were effective in locating severe decay in wood members, but the direct-contact technique resulted in more variability in measurements, especially for those members with no or low levels of decay. We recommend that only experienced operators use the probes through direct contact when the shell condition of the member is good. If the shell is damaged, we recommend placing the probes in predrilledcontact holes. The Sylvatest Duo also determines the peak energy received during testing. This information should only be used if the data are collected using the predrilled-contact holes method. Fakopp Microsecond Timer This unit has its transducers mounted directly to metal spikes, which provide intimate contact points when hand pressed into the timber test specimens.
Table 1Comparison ratings for stress-wave equipmenta evaluated Metriguard 239A Accuracy Reliability Variability Ease of use Size Display Key consideration
aIML
Sylvatest Duob Good Good Low Good Small Difcult to see Probes are placed in pre-drilled contact holes
Fakopp Good Good Low Best Small Easy to see Spike-mounted transducers provide good contact
Good Good Medium Better Large Easy to see Accelerometers must be orientated properly
bBased
Electronic Hammer not included; see additional comments in Appendix. upon placing probes in small contact holes, direct-contact method not recommended.
Table 2Stress-wave transmission times perpendicular to the grain for various levels of degradation using the Metriguard 239A Stress-wave transmission time (s/ft)a Species Douglas-r Western redcedar Southern yellow pine White pine
aNR,
internal decay in the bridge timber specimens are summarized in Table 1. Our operators learned how to use each piece of equipment tested in less than one day. The operators manual and manufacturers website provide good information on use of the equipment and interpretation of the testing results. Regardless of the unit used, the user must be careful to differentiate the presence of decay from internal splits, cracks, or ring shake in the timbers. We recommend that an increment corer or resistance drill be used to conrm the exact levels and locations of decay. Summary results from all timber bridge specimens tested are also provided for each stress-wave unit by wood species and deterioration level. The stress-wave (perpendicular to grain) transmission times recorded with the Metriguard 239A are listed in Table 2. The stress-wave (perpendicular to grain) transmission times along with peak energy values recorded with the Sylvatest Duo are listed in Table 3. The stress-wave (perpendicular to grain) transmission times recorded with the Fakopp Microsecond Timer are listed in Table 4.
no results to report. Because of limited numbers of southern yellow and white pine samples, not all decay levels were present to report.
revealed mostly sound wood or slightly moderate decay except for the stress-wave trasmission time at 96 in. (244 cm), which was within the severe decay zone by all stress-wave devices. Figure 10 illustrates results obtained from a specimen that showed mostly sound wood with a pocket of moderatesevere deterioration at approximately 60 in. (241 mm) from the specimen end after being cut open. Nearly all measured stress-wave transmission times were within the sound to slightly moderate decay zones. However, the stress-wave transmission time measured at 60 in. (241 mm) was in the severe to slightly moderate decay zone for the Sylvatest device, whereas it was in the severe decay zone for the Metriguard and Fakopp devices. Figure 11 illustrates results obtained from a specimen that showed sound wood, with no deterioration after being cut open. All stress-wave transmission times for Lines A, B, and C were within the sound wood zone using all stress-wave devices. However, stress-wave transmission times measured with the Metriguard device along Line A were slightly higher and were in the proximity of the moderate decay threshold level. Results on comparative performance characteristics such as accuracy, reliability, and ease of use in detecting
Table 3Stress-wave transmission times perpendicular to the grain and peak energy received for various levels of degradation using the Sylvatest Duo Stress-wave transmission timea (s/ft) Condition Undrilled Species Douglas-r Western redcedar Southern yellow pine White pine Drilled Douglas-r Western redcedar Southern yellow pine White pine
aNR,
Peak energy (mV) receivedb,c Sound wood 50200 50200 50200 50200 Moderate decay 1050 1050 NR NR Severe decay 010 010 NR 010 Splits 015 015 NR NR
Sound wood 160600 300400 400600 200400 130250 210320 200350 180360
n report. bPeak energy values are reported on an actual width basis, not on a per foot basis. Large cross-section members may have low energy received values. cThis technique is not recommended in the undrilled condition. Table 4Stress-wave transmission times perpendicular to the grain for various levels of degradation using the Fakopp Microsecond Timer Stress-wave transmission time (s/ft)a Species Douglas-r Western redcedar Southern yellow pine White pine
aNR,
Any nondestructive testing tool or device must be used as part of a comprehensive condition assessment that incorporates an in-depth visual inspection, knowledge of prior use of the structure, and a working knowledge of fundamental engineering properties of structural wood products. When used with visual and probing techniques, this technique provides a very accurate description of the internal condition of bridge timbers.
Literature Cited
Brashaw, B.K.; Vatalaro, R.J.; Erickson, J.R.; Forsman, J.W.; Ross, R.J. 2004. Final Report: A Study of Technologies to Locate Decayed Timber Bridge Members. Project No. 187-6456, NRRI/TR-2004-06. Duluth, MN: UMDuluth, NRRI. http://www.nrri.umn.edu/default/ Brashaw, Brian K.; Vatalaro, Robert J.; Wacker, James P.; Ross, Robert J. 2005. Condition Assessment of Timber Bridges: 1. Evaluation of a Micro-Drilling Resistance Tool. Gen. Tech. Rep. FPLGTR159. Madison,WI: U.S. Department of Agriculture, Forest Service, Forest Products Laboratory. 8 p. Ross, R.J.; Brashaw, B.K.; Wang, X.; White, R.H.; Pellerin, R.F. 2004. Wood and Timber Condition Assessment Manual. Madison, WI: Forest Products Society. 74 p. Ross, R.J.; Pellerin, R.F.; Volny, N.; Salsig, W.; Falk, R.H. 1999. Inspection of Timber Bridges Using Stress-Wave Timing Nondestructive Evaluation ToolsA Guide for Use and Interpretation. Gen. Tech. Rep. FPLGTR114. Madison, WI: U.S. Department of Agriculture, Forest Service, Forest Products Laboratory. 15p.
no results to report. Because of limited numbers of southern yellow and white pine samples, not all decay levels were present to report.
successfully to evaluate decay. There were, however, differences in the level of variability and the decay thresholds for this equipment. Primary differences among the equipment were the level of contact between the accelerometers and the wood component and the start and stop timer thresholds used by the manufacturer. Specically, when used in an undrilled condition, the Sylvatest Duo showed more variability, resulting in less certainty for the inspector. This was also true for the Metriguard 239A because it uses a direct impact system. The Sylvatest Duo in the drilled condition and the Fakopp Microsecond Timer showed the least variability, and were the most effective at clearly differentiating decay from sound wood. All stress-wave timing equipment evaluated during the project was portable and relatively easy to use. Refer to Table 1 for comparison ratings.
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Figure 9Comparison of stress-wave transmission plots and interior photographs of Douglas-r specimen 2-13-03-3 reveals areas of moderate and severe deterioration and sound wood.
Figure 10Comparison of stress-wave transmission plots and interior photographs of Douglas-r specimen 2-11-03-5 reveals mostly sound wood with a pocket of moderatesevere deterioration at approximately 60 in. (241 mm) from specimen end. 8
Line A
Line B
Line C
Figure 11Comparison of stress-wave transmission plots and interior photographs of Douglas-r specimen 12-10-02-1, reveals sound wood throughout with no deterioration.
Sylvatest Duo
Manufacturer Concept Bois Structure Method of Operation The Sylvatest unit uses an ultrasonic pulse generator to impart a stress wave into a member. Two transducers are placed a xed distance apart on a member. A transmitting transducer imparts a wave into the member, and a receiving transmitter is triggered upon sensing of the wave. The time it takes the wave to pass between the two transducers is then coupled with various additional information, such as wood species, path length, and geometry (round or square section), to compute modulus of elasticity. A second set of pulses is evaluated to determine the maximum energy of the received wave. Consideration Use of pre-drilled contact holes is recommended for improved accuracy and reliability. Specications Power requirements: 9-V battery Resolution: 1 s, 1 millivolt (mV) Dimension: 1.5 by 4 by 8 in. (38 by 102 by 203 mm) Weight: 1.2 lb (0.5 kg) (instrument only), 3 lb (1.4 kg) (instrument with carrying bag and accessories) Test Procedure Summary 1. Connect probes to the main unit. This unit can be coupled to the surfaces of the material being tested through direct pressure or by drilling a 0.19-in.- (5-mm-) diameter hole to a depth of 0.39 in. (1 cm) deep on each side of the wood you want to measure. The operator may use a conic-shape drill or awl for accuracy. Regardless of whether a hole is drilled, a good contact point is necessary for accurate measurements. We recommend that a drilled hole is used when the peak energy readings are of interest. 2. Push the on key. Press any key to enter menu mode. 3. Select a mode by pressing + or keys. Change values or execute action by pressing ok. 4. During two series of faint clicks or pings, the transmission time and peak energy value will be displayed. 5. Continue sampling along entire timber and record data.
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