Two-Wire Radar Level Transmitter: Rosemount 5400 Series
Two-Wire Radar Level Transmitter: Rosemount 5400 Series
Two-Wire Radar Level Transmitter: Rosemount 5400 Series
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
www.rosemount.com
The Rosemount 5400 Series is a reliable 2-wire
radar level transmitter for liquids and slurries,
designed for outstanding performance in a wide
range of applications and process conditions. It
measures level directly and is unaffected by most
fluid property changes, including temperature,
pressure, vapor gas mixture, density, turbulence,
bubbling/boiling, dielectric, pH, viscosity,
crystallization, etc.
Innovative design. Best-in-class performance
Non-contacting, making it virtually unaffected
by process conditions
No moving parts, means little or no
maintenance
Application flexibility with full range of
antennas, and two models 5402 (26 GHz) and
5401 (6 GHz)
Less affected by coating with Condensation
Resistant Antenna
Reduced echoes from obstacles / tank walls
with Circular Polarization
Powerful, easy-to-use configuration tool
withMeasure-and-Learn function
Two-wire Radar Level Transmitter
Content
Innovative Measurement Technologies for a Better Bottom Line . . . . . . . . . . . . . . . . . . . . . .page 2
Reliable Measurements through Advanced Surface Tracking Capability . . . . . . . . . . . . . . . .page 5
System Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6
Transmitter and Antenna Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 8
Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Mechanical Mounting Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 12
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 15
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 23
Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 27
Dimensional Drawings and Mechanical Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 29
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
2
Innovative Measurement Technologies for a Better Bottom
Line
The 5400 Series transmitter is used for level
measurements on liquids and slurries with various
temperatures, pressures and vapor gas mixtures.
Because of its advanced surface tracking capability,
the transmitter can detect and evaluate all echoes
within the tank.
The Rosemount 5400 Series is easily configured for
a wide range of applications and process conditions.
In addition, it incorporates advanced signal
processing and smart echo tracking features.
MEASUREMENT PRINCIPLE
The distance to the surface is measured by short
radar pulses, which are transmitted from the antenna
at the tank top.
When a radar pulse reaches a media with a different
dielectric constant, part of the energy is reflected
back to the transmitter. The time difference between
the transmitted and the reflected pulse is proportional
to the distance, from which the level, volume and
level rate, are calculated.
MODELS
The 5400 Series consists of two models:
Rosemount 5401, Low Frequency Transmitter
(~6 GHz).
Rosemount 5402, High Frequency Transmitter
(~26 GHz).
The availability of two frequencies allows the user to
choose the model that best fit the installation and
process conditions, with the 5402 being the preferred
choice for most applications.
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The 5401 transmitter is
used in applications with
some extreme process
conditions.
The 5402 transmitter is the
preferred choice in most
applications because its
narrow radar beam offers
greater mounting flexibility.
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
3
Rosemount 5400 Series
APPLICATION EXAMPLES FOR THE 5400 SERIES RADAR LEVEL TRANSMITTER
Tanks, vessels, and containers with calm surfaces
Non-contacting radar can also be used in less
challenging applications, such as storage and buffer
tanks:
It is easy to mount, maintenance-free, and highly
accurate
Gives precise monitoring and control of the
process
Overfill and underfill detection
The 5400 Series can be advantageous in risk reduction
systems:
Continuous measurement may reduce or simplify
proof-tests
Multiple 5400s can be used in the same tank
Corrosives
Radar measurement is ideal for most corrosive products,
such as caustics, acids, solvents and many other
chemicals:
Not in contact with process product
Wide material offering such as PTFE, Alloy C-276,
and Alloy 400.
Works well also in non-metallic tanks
Sticky, viscous and crystallizing products
The best-in-class 5400 Series provides an accurate and
reliable level reading with difficult products, such as
resins and adhesives:
Non-contacting is best practice
Almost unaffected by coating and build-up due to
the uniquely designed condensation resistant
antennas
Sludges and slurries
Applications like mud, pulp-stock and lime slurries are
ideal for non-contacting measurement:
Immune to splashing and solids content
Unaffected by density changes
No re-calibration, no or little maintenace
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
4
For more information on which model and antenna to use for the applications above, see Transmitter and Antenna
Overview on page 8 and Measuring Range on page 11, or contact your local Emerson Process Management
representative.
Reactor vessels
The innovative design of the 5400 Series makes it an
excellent choice for the most difficult applications, such
as reactor vessels:
Unique circular polarization provides greater
mounting flexibility no clearance distance from
tank wall is needed!
Direct measurement independent of most
variations in process conditions, such as density,
dielectric, vapor, temperature and pressure
Can handle turbulent conditions, whether created
by agitation, top-filling or process reaction
Mounting flexibility
The versatile 5400 Series can be used in mounting
configurations other than standard nozzles:
Fits most existing pipes: 2-8 in.
Easy to isolate from the process use a ball-valve
Still-pipes and bridles reduce the influence of foam,
turbulence and tank obstructions. Ball-valves can be
used on both still-pipes and nozzles.
Underground tanks
The mounting flexibility of the 5400 Series makes it an
excellent choice for many underground tanks:
Easy top-mounting
Can handle long narrow nozzles, and pipes
Unaffected by dirty products with solids content
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
5
Rosemount 5400 Series
Reliable Measurements through Advanced Surface
Tracking Capability
Different process conditions, such as the tank
atmosphere, foam, turbulence and products with low
dielectric constants, will decrease the returned signal
and the radar transmitter may lose track of the
surface. It is important that the transmitter can detect
very weak signals.
The Rosemount 5400 Series transmitter incorporates
several new innovations to provide the best possible
surface tracking capability. These features contribute
to more reliable measurements and better
performance than with standard 2-wire transmitters.
DUAL PORT TECHNOLOGY
Dual Port Technology, two ports for transmitting and
receiving signals, reduces noise. Even with a weak
returned signal, the transmitter will be able to detect
it.
A transmitter with Dual Port Technology can receive
75% less reflected energy than a standard 2-wire
transmitter, and still have equal or better surface
tracking capability.
Standard 2-wire radar level transmitters only use one
port on the microwave generation module for
sending and receiving signals, which introduces
significant losses in the microwave generation.
CONDENSATION RESISTANT ANTENNA
The tank seal is the part of the waveguide that
protects the transmitter from the process
atmosphere. Rosemount 5400 Series has a larger
protective surface towards the tank, making the
transmitter less sensitive to dirt and condensation.
CIRCULAR POLARIZATION
Standard radar transmitters utilize linear polarization
resulting in greater influence from disturbing objects.
The 5400 Series transmitter has circular polarization,
which reduces echoes from tank walls and disturbing
objects. This means increased installallation flexibility
and measurement reliability. The transmitter can be
installed without any clearance distance to the tank
wall.
Circular polarization allows the transmitter to be installed
without any clearance distance to the tank wall.
Rosemount 5400 Series transmitters are equipped with an
enlarged PTFE tank seal to protect the antenna from
contamination and condensation, an especially important
feature for high frequency antennas.
Standard Transmitter Rosemount 5402
No
clearance
distance
needed
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
6
System Integration
The Rosemount 5400 Series is a loop-powered
device (it uses the same two wires for power supply
and communication) that supports both
FOUNDATION fieldbus, and the analog 4-20 mA with
superimposed digital HART
.
EASY INTEGRATION
The 5400 Series supports the latest interoperability
standards and can easily be integrated into almost
any host system.
Rosemount Radar Master, the included software
package, can be used to configure the transmitter in
five simple steps.
Any other DD- (Device Description) or enhanced
EDDL-compatible configuration tool such as AMS,
DeltaV or the Field Communicator, can also be used.
THE FOUNDATION FIELDBUS
ADVANTAGE
No proprietary connections are required for a
complete configuration not even for the
echo-curve! This can be done remotely in the control
room over the fieldbus segment using Rosemount
Radar Master. Basic Configuration can also be
performed using any DD-compatible configuration
tool, such as DeltaV.
Additionally, with the strength of eleven function
blocks and interoperability certificates from all major
host system vendors, the 5400 Series will unleash
the true benefits of FOUNDATION fieldbus.
INNOVATIVE PLANTWEB CAPABILITIES
If the performance of the microwave board starts to
degrade, or if the internal temperature sensor gets
too hot, a PlantWeb Alert, categorized as a warning,
can be displayed to the operator.
Alerts describe the problem and recommend actions.
Precise diagnostics capabilities like this and many
more will simplify troubleshooting and enable
predictive maintenance.
The 5400 Series can be integrated into almost any new or existing plant. Configure it remotely in the control room over the
4-20 mA/HART
)
Modem
(HART
or
FOUNDATION
fieldbus)
PC with Rosemount
RadarMaster or
AMS Suite
4-20 mA / HART
Field Communicator
(See Configuration on page 7)
4-20 mA with HART
or Field Bus
FOUNDATION
fieldbus
(option)
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
7
Rosemount 5400 Series
DISPLAY
Data can be read from the optional integral display or
remotely using the Rosemount 751 Field Signal
Indicator (see Product Data Sheet, document
number 00813-0100-4378) for 4-20 mA / HART
or
the Rosemount 752 Remote Indicator for
FOUNDATION fieldbus (see Product Data Sheet,
document number 00813-0100-4377).
TRANSMITTER VARIABLES
It is possible to receive information about Level,
Distance, Volume, Signal Strength, Level Rate,
Analog Output Current, % of Range, and Internal
Temperature, from one Rosemount 5400 Series
radar level transmitter.
CONFIGURATION
Basic configuration can easily be done with
Rosemount RadarMaster, a Field Communicator, the
AMS Suite, DeltaV
, a HART
modem is required
for communication between the transmitter and
RadarMaster (part number 03300-7004-0001 for
RS232 and 03300-7004-0002 for USB interface).
For FOUNDATION fieldbus devices, RadarMaster is
connected to the fieldbus segment via the fieldbus
modem (part number 03095-5108-0001 for
PCMCIA). For more information, see the 5400
FOUNDATION fieldbus Reference Manual
(document number 00809-0100-4032) or consult the
factory.
Rosemount 5400 transmitters support PlantWeb
Alerts.
It is possible to order a pre-configured transmitter, by
filling in the Configuration Data Sheet (CDS).
ADVANCED PLANTWEB
FUNCTIONALITY
The Rosemount 5400 Series
transmitter powers PlantWeb
through
innovative measurement technologies
and advanced diagnostics that provide
more reliability, easier configuration,
reduced process downtime, and lower
installation and operating costs for a
better bottom line.
The integral display is easily
configured with Rosemount
RadarMaster or the Field
Communicator. The user can
choose which variable to
display or if toggling between
different variables should be
applied.
With Rosemount RadarMaster, a noise threshold curve and
false echo registration can automatically be created by
clicking the Learn button.
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
8
Transmitter and Antenna Overview
The Rosemount 5400 Series transmitter consists of
the transmitter housing and an antenna assembly.
The transmitter housing contains all electronics.
The antenna assembly seals off the tank atmosphere
from the transmitter housing and its surroundings.
The 5400 Series is delivered as a single assembly
for easy out-of-box installation, with no special tools.
The transmitter is available with Intrinsically Safe
(1)
/
Non-Incendive or Explosion-proof / Flameproof
approvals.
For more information see Product Certifications.
TRANSMITTER HOUSING
There are two models available with different
frequencies: the 5402 (~26 GHz, K-band) and the
5401 (~6 GHz, C-band). The models utilize different
frequencies, and antennas, so transmitter housings
are not interchangeable.
The transmitter housing has two integral -in. NPT
cable entries for conduit / cable connections.
Adapters to other connection types are available, see
Rosemount 5402 High Frequency Radar Level
Transmitter on page 15 and 15.
The dual-compartment housing separates cabling
from the electronics for increased moisture
resistance.
The transmitter housing can be rotated and removed
from the antenna assembly for service or
replacement, without opening the tank.
ANTENNA ASSEMBLY
The antenna assembly is the only part in contact with
the tank atmosphere, and it consists of an antenna,
an O-ring, a tank seal, a flange (see Standard
Flanges on page 34) or a thread (NPT).
The antenna focuses the radar beam. The
Rosemount 5400 Series Radar Level transmitters
are equipped with high performance cone, rod and
process seal antennas in various sizes and
materials.
It is generally recommended that is to use the largest
possible antenna be used to achieve highest gain.
For information on temperature and pressure, see
Temperature and Pressure Ratings on page 26.
(1) Fisco Intrinsic safety is available for Foundation
fieldbus. See Rosemount 5402 High Frequency Radar
Level Transmitter on page 15 and 119 for more infor-
mation on available approvals.
Cable Entry:
2 x in. NPT.
Optional
adapters are
available
1
Antenna
Assembly
with
Flange
Dual
Compartment
Transmitter
Housing
2
Tank
Flange
Nozzle
Gasket
1
2
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
9
Rosemount 5400 Series
Model and Antenna Guide 5402 5401
This table gives guidelines on which
model and antenna to select,
depending on application.
G=Good
AD=Application Dependent (consult
your local Emerson representative)
NR=Not Recommended
Cone (preferred) Process Seal Cone (preferred) Rod
Best choice for a broad
range of applications,
free propagation and
pipe installations.
Ideal for small tanks
and corrosive
applications. Also good
for heavy antenna
condensation/build-up.
Suitable for some
extreme process
conditions.
Suitable for small
process connections,
and corrosive
environment.
Accuracy 0.1 in (3 mm) 0.1 in (3 mm) 0.4 in (10 mm) 0.4 in (10 mm)
Tank Considerations
Installation close to smooth tank wall G G G G
Internal obstructions, directly in path NR NR AD AD
Internal obstructions, avoidance
(1)
G G NR NR
Antenna extends below nozzle G G G G
Antenna recessed in smooth nozzle up
to 6 ft (2 m)
G G AD
(2)
NR
(3)
Antenna recessed in nozzle with
irregularities, such as bad welds
AD
(2)
AD AD
(2)
NR
(3)
Still-pipe mounting G G G NR
Valves G G NR NR
Pressure/Temperature considerations See pages 26, 29-30 See pages 26 and 32. See pages 26, 29-30 See pages 26 and 31.
Measuring range considerations See page 11. See page 11. See page 11. See page 11.
Process Medium Characteristics
Vapor (light, medium) G G G G
Vapor (heavy) NR AD G G
Condensing vapor/product build-up
(4)
AD G G AD
Boiling/Turbulent surface (low/medium) G G G G
Boiling/Turbulent surface (heavy) AD AD G
(5)
NR
Boiling/Turbulent surface (still-pipe) G G G NR
Foam
(6)
NR NR AD AD
Foam (still-pipe)
(6)
G G G NR
Corrosive products (options available) G
(7)
G
(7)
G
(7)
G
(7)
Materials with very low dielectric G G G AD
Changing density/dielectric/pH/
pressure/temperature
G G G G
Coating/viscous/crystallizing liquids G G G G
Cleanability of antenna AD G AD G
(1) The obstruction should not be within the radar beam. Preferred choices due to more narrow radar beam: Model 5402, and cone antenna.
(2) An extended cone antenna can be used.
(3) The active part must protrude beneath the nozzle.
(4) Build-up can often be avoided or reduced by using heat-tracing or cleaning arrangements.
(5) Use a 6 or 8 in. cone antenna.
(6) Foam can either reflect, be invisible or absorb the radar signal. Pipe mounting is advantageous since it reduces the foaming tendancy.
(7) See wetted material on page 10.
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
10
5402 (~ 26 GHz) 5401 (~ 6 GHz)
Transmitter
model and
antenna
combination
Cone Process Seal Cone Rod
Wetted
Material
Antenna options:
316 / 316 L SST
(EN 1.4404)
Alloy
C-276
(UNS N10276)
Alloy
400
(UNS N04400
NACE
Tank Seal:
PTFE
O-ring
(2)
Antenna option:
PTFE
O-ring
(2)
Antenna options:
316 / 316 L SST
(EN 1.4404)
Alloy
C-276
(UNS N10276)
Alloy 400
NACE
Tank Seal:
PTFE
O-ring
(2)
Antenna options:
PFA
(1)
PFA
(1)
and
316 / 316 L SST
(EN 1.4404)
(2)
Process
Connection
Flange or Bracket Flange Flange or Bracket Flange, Thread or Bracket
(1) PFA is a fluoropolymer with properties similar to PTFE.
(2) O-ring options: Viton
, Kalrez
communication
F FOUNDATION fieldbus
Conduit / Cable Threads
Standard Standard
1 1/2 inch - 14 NPT
2 M20 x 1.5 adapter
E M12, 4-pin, Male Connector (eurofast
)
(1)
M A size Mini, 4-pin, Male Connector (minifast
)
(1)
Product Certifications
Standard Standard
NA No Product Certificates
E1 ATEX Flameproof
(1)
I1 ATEX Intrinsic Safety
IA ATEX FISCO Intrinsic Safety
(2)
E5 FM Explosion-proof
(1)
I5 FM Intrinsic Safety and Non-incendive
IE FM FISCO Intrinsic Safety
(2)
E6 CSA Explosion-proof
(1)
Ordering
Information
5402 Radar Level
Transmitter
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
16
I6 CSA Intrinsic Safety
IF CSA FISCO Intrinsic Safety
(2)
E7 IECEx Flameproof
(1)
I7 IECEx Intrinsic Safety
IG IECEx FISCO Intrinsic Safety
(2)
Expanded
E3 NEPSI Flameproof
(1)
I3 NEPSI Intrinsic Safety
IC NEPSI FISCO Intrinsic Safety
E4 TIIS Flameproof
(3)
Antenna - Size and Material (for process connection availability,
refer to Dimensional Drawings and Mechanical Properties on page 29)
Cone Antennas
Standard Standard
2S 2 in. DN 50, 316L SST (EN 1.4404)
3S 3 in. DN 80, 316L SST (EN 1.4404)
4S 4 in. DN 100, 316L SST (EN 1.4404)
Expanded
2H 2 in. DN 50, Alloy C-276 (UNS N10276) with wetted flange plate
3H 3 in. DN 80, Alloy C-276 (UNS N10276) with wetted flange plate
4H 4 in. DN 100, Alloy C-276 (UNS N10276) with wetted flange plate
2M 2 in. DN 50, Alloy 400 (UNS N04400) with wetted flange plate
3M 3 in. DN 80, Alloy 400 (UNS N04400) with wetted flange plate
4M 4 in. DN 100, Alloy 400 (UNS N04400) with wetted flange plate
2N 2 in. DN 50, 316L SST (EN 1.4404), with wetted flange plate. Complies with guidelines in NACE
MR0103.
3N 3 in. DN 80, 316L SST (EN 1.4404), with wetted flange plate. Complies with guidelines in NACE
MR0103.
4N 4 in. DN 100, 316L SST (EN 1.4404), with wetted flange plate. Complies with guidelines in NACE
MR0103.
Process Seal Antennas
Expanded
2P 2 in. DN 50, PTFE
3P 3 in. DN 80, PTFE
4P 4 in. DN 100, PTFE
Other Antennas
Expanded
XX Customer specific
Tank Sealing
Standard Standard
PV PTFE with Viton
fluoroelastomer o-rings
PK PTFE with Kalrez
MR0103
(7)
TABLE 1. 5402 High Frequency Radar Level Transmitter Ordering Information
The Standard offering represents the most common options. The starred options () should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
18
Special Procedures
Standard Standard
P1 Hydrostatic testing
(4)
Antenna Modification
Expanded
S3 Cone antenna extension in 316 / 316L / EN 1.4404 SST. To be used if there are irregularities in the
nozzle. Fits nozzles up to 20 in. (500 mm)
(8)
.
Typical Model Number: 5402 A H 1 E5 4S PV CA - M1 C1
(1) Options E (eurofast
) and M (minifast
communication
F FOUNDATION fieldbus
Conduit / Cable Threads
Standard Standard
1 1/2 inch - 14 NPT
2 M20 x 1.5 adapter
E M12, 4-pin, Male Connector (eurofast
)
(1)
M A size Mini, 4-pin, Male Connector (minifast
)
(1)
Product Certifications
Standard Standard
NA No Product Certificates
E1 ATEX Flameproof
(1)
I1 ATEX Intrinsic Safety
IA ATEX FISCO Intrinsic Safety
(2)
E5 FM Explosion-proof
(1)
I5 FM Intrinsic Safety and Non-incendive
IE FM FISCO Intrinsic Safety
(2)
E6 CSA Explosion-proof
(1)
5401 Radar Level
Transmitter
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
20
I6 CSA Intrinsic Safety
IF CSA FISCO Intrinsic Safety
(2)
E7 IECEx Flameproof
(1)
I7 IECEx Intrinsic Safety
IG IECEx FISCO Intrinsic Safety
(2)
Expanded
E3 NEPSI Flameproof
(1)
I3 NEPSI Intrinsic Safety
IC NEPSI FISCO Intrinsic Safety
E4 TIIS Flameproof
(3)
Antenna - Size and Material (for process connection availability,
refer to Dimensional Drawings and Mechanical Properties on page 29)
Cone Antennas
Standard Standard
3S 3 in. DN 80, 316L SST (EN 1.4404), pipe installations only
4S 4 in. DN 100, 316L SST (EN 1.4404)
6S 6 in. DN 150, 316L SST (EN 1.4404)
8S 8 in. DN 200, 316L SST (EN 1.4404)
Expanded
3H 3 in. DN 80, Alloy C-276 (UNS N10276) with wetted flange plate, pipe installations only
4H 4 in. DN 100, Alloy C-276 (UNS N10276) with wetted flange plate
6H 6 in. DN 150, Alloy C-276 (UNS N10276) with wetted flange plate
8H 8 in. DN 200, Alloy C-276 (UNS N10276) with wetted flange plate
3M 3 in. DN 80, Alloy 400 (UNS N04400) with wetted flange plate, pipe installations only
4M 4 in. DN 100, Alloy 400 (UNS N04400) with wetted flange plate
6M 6 in. DN 150, Alloy 400 (UNS N04400) with wetted flange plate
8M 8 in. DN 200, Alloy 400 (UNS N04400) with wetted flange plate
3N 3 in. DN 80, 316L SST (EN 1.4404), with wetted flange plate, pipe installations only. Complies with
guidelines in NACE
MR0103.
4N 4 in. DN 100, 316L SST (EN 1.4404), with wetted flange plate. Complies with guidelines in NACE
MR0103.
6N 6 in. DN 150, 316L SST (EN 1.4404), with wetted flange plate. Complies with guidelines in NACE
MR0103.
8N 8 in. DN 200, 316L SST (EN 1.4404), with wetted flange plate. Complies with guidelines in NACE
MR0103.
Rod Antennas
Expanded
1R Short version, all-PFA
(4)(5)
, with wetted flange plate, max. nozzle height 4 in. (100 mm), free propagation
only
2R Long version, all-PFA
(4)(5)
, with wetted flange plate, max. nozzle height 10 in. (250 mm), free propagation
only
3R Short version, SST+PFA
(4)
, max. nozzle height 4 in. (100 mm), free propagation only
4R Long version, SST+PFA
(4)
, max. nozzle height 10 in. (250 mm), free propagation only
Other Antennas
Expanded
XX Customer specific
TABLE 2. 5401 Low Frequency Radar Level Transmitter Ordering Information
The Standard offering represents the most common options. The starred options () should be selected for best delivery.
The Expanded offering is subject to additional delivery lead time.
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
21
Rosemount 5400 Series
Tank Sealing
Standard Standard
PV PTFE with Viton
fluoroelastomer o-rings
PK PTFE with Kalrez
MR0103
(9)
Special Procedures
Standard Standard
P1 Hydrostatic testing
(6)
Antenna Modification
Expanded
S3 Extended Cone Antenna in 316 / 316L / EN 1.4404 SST. Maximum recommended nozzle height is 20 in.
(500 mm).
(10)
Typical Model Number: 5401 A H 1 NA 4S PV CA - M1 C1
(1) Options E (eurofast
) and M (minifast
or any other
DD (Device Description) compatible host system. Certificates of interoperability are available
from all major host system vendors.
FOUNDATION fieldbus Blocks Resource block, 3 Transducer blocks, 6 Analog Input (AI) blocks, Proportional
/Integral/Derivate (PID) block, Input Selector (ISEL) block, Signal Characterizer (SGCR)
block, Arithmetic (ARTH) block, and Output Splitter (OS) block
FOUNDATION fieldbus Class (Basic or Link
Master)
Link Master (LAS)
FOUNDATION fieldbus Block Execution Time AI-block: 30 ms. PID-block: 40 ms.
ARTH-, ISEL-, OSPL-block: 65 ms. CHAR-block: 75 ms
Conforming FOUNDATION fieldbus ITK 4.6
FOUNDATION fieldbus PlantWeb
Alert
Support
Yes
Electric
Terminal Supply Voltage See Power Supply on page 25
Internal Power Consumption <50 mW in normal operation
Output HART
C-276 (UNS
N10276). Monel
and Hastelloy
load
resistance is at the +side and if the - side is
grounded, otherwise the load resistance value is
limited to 435 Ohm.
Operating
Region
External Power
Supply Voltage
Explosion-proof / Flameproof Installations
Maximum Load Resistance
External Power
Supply Voltage
Operating
Region
Intrinsically Safe Installations
Operating
Region
Maximum Load Resistance
External Power
Supply Voltage
Minimum input voltage (U
I
) at different currents
Current
3.75 mA 21.75 mA
Hazardous
approval Minimum input voltage (U
I
)
Non-Hazardous
Installations and
Intrinsically Safe
Installations
16 V dc 11 V dc
Explosion-proof /
Flameproof
Installations
20 V dc 15.5 V dc
FOUNDATION fieldbus
The input voltage U
I
for FOUNDATION fieldbus is
9-32 V dc (9-30 V dc in IS applications, 9-17.5 V dc in
FISCO applications , and 16-32 V dc in
Explosion-proof / Flameproof applications). The
quiescent current draw is 21 mA.
4-20 mA with HART
communication
The input voltage U
I
for HART
is 16-42.4 V dc (16-30 V
dc in IS applications, and 20-42.4 V dc in Explosion-
proof / Flameproof applications). Maximum load
resistance and power supply limitations for typical
operating conditions are given in the diagrams and table
below.
POWER SUPPLY
R: Load Resistance ()
U
E
: External Power
Supply Voltage (V dc)
U
I
: Input Voltage(V dc)
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
Rosemount 5400 Series
26
TEMPERATURE AND PRESSURE RATINGS
Flange Temperature
The temperature at the flange is limited by the
antenna, the tank seal, and O-rings (if applicable).
The continuous flange temperature range is
presented for each antenna in section Dimensional
Drawings and Mechanical Properties on page 29.
Temperature rating considerations.
NOTE
Flange temperature depends on process and
ambient temperature, and mounting conditions such
as nozzle position, distance to max product level,
nozzle height, presence of insulation, etc.
Operating Pressure
The pressure in the tank is limited by a combination
of the antenna and the process connection.
The following 5400 Series flanges have the same p/T
rating as the corresponding blind flanges:
ANSI: according to ANSI B16.5 Table 2-2.3.
EN: according to EN 1092-1 Table 18, material group
13E0.
The continuous operating pressure range is
presented for each antenna in section Dimensional
Drawings and Mechanical Properties on page 29.
Electronics Temperature
There are restrictions on the ambient temperature
(see Specifications on page 24), and the ambient
temperature may also be limited by the selected
product certificate (see Product Certifications on
page 27).
Flange
temperature
measured
here
Process
temperature
measured
here
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
27
Rosemount 5400 Series
Product Certifications
SAFETY NOTE AND
SPECIAL CONDITIONS FOR SAFE USE (X-MARKING IN ATEX,
IECEX, AND NEPSI CERTIFICATES)
The intrinsically safe circuits do not withstand the 500 V ac test as
specified in EN 50020 clause 6.4.12.
Parts of the rod antenna and the process seal antenna are
non-conducting and the area of the non-conducting part exceeds
the maximum permissible areas for Group IIC according to
EN 50014, clause 7.3 (20 cm
2
) and Category II 1G according to
EN 50284, clause 4.4.3 (4 cm
2
) (20 cm
2
for zone 1 and 4 cm
2
for
zone 0 according to IEC 60079-0, clause 7.3). Therefore, when
the antenna is used in a potentionally explosive atmosphere,
appropriate measures must be taken to prevent electrostatic
discharge.
Impact and friction hazards need to be considered according to
EN 50284, clause 4.3.1 (IEC 60079-0, clause 8.1.2) when the
transmitter and part of antennas exposed to the exterior
atmosphere of the tank is made of light metal alloys, and used in
Category II 1 G (zone 0).
ATEX Approvals
Nemko 04ATEX1073X
E1
(1)
Flameproof:
II 1/2 GD T73C
(2)
.
EEx iad IIC T4 (-40C<T
a
<+70C
(3)
).
U
m
=250 V
I1
(1)
Intrinsically Safe:
II 1 GD T73C
(2)
.
EEx ia IIC T4 (-50C<T
a
<+70C
(3)
).
4-20 mA / HART
model: U
i
=30 V dc, I
i
=130 mA, P
i
=1.0 W,
C
i
=7.26 nF, L
i
=0 H.
FOUNDATION fieldbus model: U
i
=30 V dc, I
i
=300 mA,
P
i
=1.5 W, C
i
=0 nF, L
i
=0 H.
FISCO model: U
i
=17.5 V dc, I
i
=380 mA, P
i
=5.32 W, L
i
=C
i
=0.
Installation Drawing: 9150079-907.
National Supervision and Inspection Center for
Explosion Protection and Safety of Instrumentation
(NEPSI) Approvals
GYJ06242X, GYJ06458X
E3
(1)
Flameproof:
Ex iad IIC T4 (-40C<T
a
<+70C
(3)
).
U
m
=250 V
I3
(1)
Intrinsically Safe:
Ex ia IIC T4 (-40C<T
a
<+70C
(3)
).
4-20 mA / HART
model: U
i
=30 V dc, I
i
=130 mA, P
i
=1.0 W,
C
i
=7.26 nF, L
i
=0 H.
FOUNDATION fieldbus model: U
i
=30 V dc, I
i
=300 mA,
P
i
=1.5 W, C
i
=0 nF, L
i
=0 H.
FISCO model: U
i
=17.5 V dc, I
i
=380 mA, P
i
=5.32 W, L
i
=C
i
=0.
Installation Drawing: 9150079-907.
Technology Institution of Industrial Safety (TIIS)
Approval
E4
(1)
Flameproof:
Transmitter: Ex d [ia] IIC T4
Antenna: Ex ia IIC T4
Installation Drawing: 05400-00375A.
Factory Mutual (FM) Approvals
Project ID: 3020497
E5
(1)
Explosion Proof for Class I, Div. 1,
Groups B, C and D;
Dust Ignition Proof for Class II/III, Div. 1, Groups E, F and G;
With Intrinsically Safe connections to
Class I, II, III, Div. 1, Groups B, C, D, E, F and G.
Temp. Code T4
Ambient temperature limits: -40C to +70C
(3)
.
Seal not required.
I5
(1)
Intrinsically Safe for Class I, II, III, Div. 1, Groups A, B, C, D,
E, F and G,
Class I, Zone 0, AEx ia IIC T4 when installed per Control
Drawing: 9150079-905.
Non-Incendive Class I, Div. 2, Groups A, B, C and D;
Suitable for Class II, III, Div. 2, Groups F and G.
4-20 mA / HART
model: U
i
=30 V dc, I
i
=130 mA, P
i
=1.0 W,
C
i
=7.26 nF, L
i
=0 H.
FOUNDATION fieldbus model: U
i
=30 V dc, I
i
=300 mA,
P
i
=1.3 W, C
i
=0 nF, L
i
=0 H.
FISCO model: U
i
=17.5 V dc, I
i
=380 mA, P
i
=5.32 W, L
i
=C
i
=0.
Max operation:
4-20 mA / HART
model: U
i
=30 V dc, I
i
=130 mA, P
i
=1.0 W,
C
i
=7.3 nF, L
i
=0 H.
FOUNDATION fieldbus model: U
i
=30 V dc, I
i
=300 mA,
P
i
=1.3 W, C
i
=0 nF, L
i
=0 H.
FISCO model: U
i
=17.5 V dc, I
i
=380 mA, P
i
=5.32 W, L
i
=C
i
=0.
Installation Drawing: 9150079-906
Ambient temperature limits -40C to +70
(2)
.
IECEx Approval
IECEx NEM 06.0001x
E7
(1)
Flameproof:
Ex iad IIC T4 (-40C<T
a
<+70C
(2)
).
U
m
=250 V
I7
(1)
Intrinsically Safe:
Ex ia IIC T4 (-50C<T
a
<+70C
(2)
).
4-20 mA / HART
model: U
i
=30 V dc, I
i
=130 mA, P
i
=1.0 W,
C
i
=7.26 nF, L
i
=0 H.
FOUNDATION fieldbus model: U
i
=30 V dc, I
i
=300 mA,
P
i
=1.5 W, C
i
=0 nF, L
i
=0 H.
FISCO model: U
i
=17.5 V dc, I
i
=380 mA, P
i
=5.32 W, L
i
=C
i
=0.
Installation Drawing: 9150079-907.
For more information on product certificates, refer to
the Reference Manual (document number
00809-0100-4026).
(1) Ordering Information code for Product Certificates, see
page 19.
(2) +60C with FOUNDATION fieldbus or FISCO option.
Product Data Sheet
00813-0100-4026, Rev GA
April 2010
29
Rosemount 5400 Series
Dimensional Drawings and Mechanical Properties
ROSEMOUNT 5402 AND 5401 WITH SST CONE ANTENNA (MODEL CODE 2S-8S)
B
A
9.4 (240)
7.3 (185)
3.5 (88) 3.6 (92)
s60
7.1 (180) 5.2 (133) All dimensions are in inches (mm).
5402 Standard SST Cone
Cone size (inches) A B Antenna Code
2 6.5 (165) 2.0 (50) 2S
3 5.9 (150) 2.6 (67) 3S
4 8.8 (225) 3.6 (92) 4S
5402 and 5401 Extended SST Cone
(1)
(1) The extended cone antennas are available in 5-inch step increments
from 10 to 50 inches. Consult your local Emerson Process Management
representative for more information. Expect long lead times for other
sizes than the 20 in. (500 mm) version.
Max. nozzle height A Option Code
20 (500) 20.4 (518) S3
Pressure
psig (bar)
Flange
temperature
F (C) -15 (-1)
232 (16)
-40 (-40) 302 (150)
OPERATING RANGE
The final rating may be
limited by flange and O-ring
selecti on.
Cone Antennas
Temperature restrictions due to O-ring selection.
Tank seal with
different O-ring
materials
Min. Temperature
F (C) in air
Max. Temperature
F (C) in air
Viton
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