Cement Recruitment Details With Interview Questions: General 0 Comments
Cement Recruitment Details With Interview Questions: General 0 Comments
nd
largest manufacturer of white cement and first white cement manufacturer in India.
The white
cement plant was started at Gotan in the year 1984. The company has a fully automated plant for manufacturing wall putty. The
capacity of the plant is 3 lakh tonnes per annum. The first company to install capacitive power plant is the JK cements. The
company installed a capacitive power plant of capacity of 100 MWs at Bamania and Rajasthan. The company have also installed a
waste recovery power plant at Muddapur.
The manufacturing products are
1.
White cement
2.
Grey cement
3.
Wall putty
Career in Cement Industry:
Job title
Eligibility
Experience
Description
Manager-marketing
B.E/B.Tech
1-4 years
Manager (Land
Acquisition)
Retired STML
5-10 years
Technically responsible
DGM / GM
(Personnel &
Administration)
MSW/MBA/CA
15-20 years
Technically responsible
B.E-civil
8-15 years
GM-Corporate
Accounting
CA
10-20 years
LAB Chemist /
CCR Operator / M.Sc / B.Sc / M.Com
Supervisory Staff
Sr. Manager (Legal)
3-8 years
General Manager
B.E/B.Tech/ M.Tech 10-15 years Requires handling the work
(Materials)
Head E&I (GM /
B.E/B.Tech /M.Tech 15-20 years
DGM Level)
Draught man
ITI
3-5 years
4. Which activity in an organization is not directly responsible for operations management?ANS: To know the exact products and
services of customer satisfaction is not directly responsible for operations management.
5. What are the functions of a column in a building?
ANS: A column in a building is used to support the weight of the roof and the upper floors. Load bearing beams along with column
can support a lot of weight.
Get Interview Questions and Answers for JK Cement LTD in pdf format.
Contact Us:
Head Office:
Nehru House,
4, Bahadur Shah Zafar Marg,
New Delhi.
Phone No: 011 33001142 12.
Website: www.jklakshmi.com
Since 40 mm lies in the diameter steps of 30 to 50 mm, therefore the geometric mean diameter,
D = Square root of (30 x 50) = 38.73 mm
We know that standard tolerance unit,
i = 0.45 x Cube root of (D) + 0.001 D
i = 0.45 3.38 + 0.03873 = 1.559 73 or 1.56 microns
i = 1.56 0.001 = 0.001 56 mm ...(1 micron = 0.001 mm)
The standard tolerance for the hole of grade 8 (IT8)
= 25 i = 25 0.001 56 = 0.039 mm
The standard tolerance for the shaft of grade 7 (IT7)
= 16 i = 16 0.001 56 = 0.025 mm
What are the factors that can affect the Factor of safety selection?
The factor of safety is used in designing a machine component. Prior to selecting the correct factor of safety certain points must be taken into
consideration such as:
> The properties of the material used for the machine and the changes in its intrinsic properties over the time period of service.
> The accuracy and authenticity of test results to the actual machine parts.
> The applied load reliability.
> The limit of stresses (localized).
> The loss of property and life in case of failures.
> The limit of initial stresses at the time period of manufacture.
> The extent to which the assumptions can be simplified.
The factor of safety also depends on numerous other considerations such as the material, the method of manufacturing , the various types of
stress, the part shapes etc.
What are the rules that must be kept in mind while designing castings?
Some of the points that must be kept in mind during the process of cast designing are as follows:
> To avoid the concentration of stresses sharp corners and frequent use of fillets should be avoided.
> Section thicknesses should be uniform as much as possible. For variations it must be done gradually.
> Abrupt changes in the thickness should be avoided at all costs.
> Simplicity is the key, the casting should be designed as simple as possible.
> It is difficult to create true large spaces and henceforth large flat surfaces must be avoided.
> Webs and ribs used for stiffening in castings should as minimal as possible.
> Curved shapes can be used in order to improve the stress handling of the cast.
What are the points that should be kept in mind during forging design?
Some of the points that should be followed while forging design are:
> A radial flow of grains or fibers must be achieved in the forged components.
> The forged items such as drop and press forgings should have a parting line that should divide the forging into two equal halves.
> The ribs in a forging should not be high or thin.
> In order to avoid increased die wear the pockets and recesses in forgings should be minimum.
> In forgings the parting line of it should lie as far as possible in a single plane.
> For ease of forging and easy removal of forgings the surfaces of the metal should contain sufficient drafts.
What are the different theories of failure under static load, explain briefly?
The main theories of failure of a member subjected to bi-axial stress are as follows:
> Maximum principal stress theory ( Rankines theory): This theory states that failure occurs at a point in member where the maximum
principal or normal stress in a bi-axial system reaches the maximum strength in a simple tension test.
> Maximum shear stress theory ( Guests or Trescas theory): This theory states that failure occurs when the biaxial stress reaches a value
equal to the shear stress at yield point in a simple tension test.
> Maximum principal strain theory ( Saint Venant theory): This theory states that failure occurs when bi-axial stress reaches the limiting value
of strain.
> Maximum strain energy theory ( Haighs theory): This theory states that failure occurs when strain energy per unit volume of the stress
system reaches the limiting strain energy point.
> Maximum distortion energy theory ( Hencky and Von Mises theory): This theory states that failure occurs when strain energy per unit
volume reaches the limiting distortion energy.
What are the factors that can affect the Factor of safety selection?
The factor of safety is used in designing a machine component. Prior to selecting the correct factor of safety certain points must be taken into
consideration such as:
> The properties of the material used for the machine and the changes in its intrinsic properties over the time period of service.
> The accuracy and authenticity of test results to the actual machine parts.
> The applied load reliability.
> The limit of stresses (localized).
> The loss of property and life in case of failures.
What are the rules that must be kept in mind while designing castings?
Some of the points that must be kept in mind during the process of cast designing are as follows:
> To avoid the concentration of stresses sharp corners and frequent use of fillets should be avoided.
> Section thicknesses should be uniform as much as possible. For variations it must be done gradually.
> Abrupt changes in the thickness should be avoided at all costs.
> Simplicity is the key, the casting should be designed as simple as possible.
> It is difficult to create true large spaces and henceforth large flat surfaces must be avoided.
> Webs and ribs used for stiffening in castings should as minimal as possible.
> Curved shapes can be used in order to improve the stress handling of the cast.
What are the points that should be kept in mind during forging design?
Some of the points that should be followed while forging design are:
> A radial flow of grains or fibers must be achieved in the forged components.
> The forged items such as drop and press forgings should have a parting line that should divide the forging into two equal halves.
> The ribs in a forging should not be high or thin.
> In order to avoid increased die wear the pockets and recesses in forgings should be minimum.
> In forgings the parting line of it should lie as far as possible in a single plane.
> For ease of forging and easy removal of forgings the surfaces of the metal should contain sufficient drafts.
What are the different theories of failure under static load, explain briefly?
The main theories of failure of a member subjected to bi-axial stress are as follows:
> Maximum principal stress theory ( Rankines theory): This theory states that failure occurs at a point in member where the maximum
principal or normal stress in a bi-axial system reaches the maximum strength in a simple tension test.
> Maximum shear stress theory ( Guests or Trescas theory): This theory states that failure occurs when the biaxial stress reaches a value
equal to the shear stress at yield point in a simple tension test.
> Maximum principal strain theory ( Saint Venant theory): This theory states that failure occurs when bi-axial stress reaches the limiting value
of strain.
> Maximum strain energy theory ( Haighs theory): This theory states that failure occurs when strain energy per unit volume of the stress
system reaches the limiting strain energy point.
> Maximum distortion energy theory ( Hencky and Von Mises theory): This theory states that failure occurs when strain energy per unit
volume reaches the limiting distortion energy.
10. What do you understand by the Hooke`s Coupling what are its purposes?
The Hooke`s coupling is used to connect two shafts whose axes intersect at a small angle. The two shafts are inclined at an angle and is
constant. During motion it varies as the movement is transferred from one shaft to another. One of the major areas of application of this
coupling is in gear boxes where the coupling is used to drive the rear wheels of trucks and other vehicles. In such usage scenarios two
couplings are used each at the two ends of the coupling shaft. they are also used to transfer power for multiple drilling machines. The
Hooke`s coupling is also known as the Universal coupling. The torque transmitted by the shafts is given by :
T= (pie/16) x t x (d) cube
Where T = torque, t = shear stress for the shaft material and d the diameter of the shaft.
12. Why should a chain drive be used over a belt or rope driven drive? State pro`s and con`s?
The advantages of using a chain drives are:
> In a chain drive no slip occurrence takes place.
> The chains take less space as compared to rope or belts as they are made of metal and offer much strength.
> The chain drives can be used at both short and long ranges and they offer a high level of transmission efficiency.
> Chain drives can transmit more load and power as compared to belts.
> A very high speed ratio can be maintained in one step of chain drives.
Some of the cons of using a chain drive are:
> The cost of producing chain drives is higher as compared to that of belts.
> The chain drives must be serviced and maintained at regular intervals and henceforth their cost of ownership is high comparatively.
13. What are the different types of springs and explain them briefly?
Springs can be broadly classified into the following types:
> Helical Springs: These springs as their name suggests are in coil form and are in the shape of helix. The primary purpose of such springs
are to handle compressive and tensile loads. They can be further classified into two types: compression helical spring and tension helical
spring each having their own unique areas of application./
> Conical and volute springs: Both these spring types have specialized areas of usage where springs with adaptable rate according to the
load is required. In case of conical springs they are wound so as to have a uniform pitch while on the other hand volute springs are wound in
a slight manner of a parabloid.
> Torsion Springs: The characteristics of such springs is that they tend to wind up by the load. They can be either helical or spiral in shape.
These types of springs are used in circuit breaker mechanisms.
> Leaf springs: These types of springs are comprised of metal plates of different lengths held together with the help of bolts and clamps.
Commonly seen being used as suspensions for vehicles.
> Disc Springs: As the name suggests such types of springs are comprised of conical discs held together by a bolt or tube.
> Special Purpose Springs: These springs are all together made of different materials such as air and water
14. During the design of a friction clutch what are the considerations that should be made?
In order to design a friction clutch the following points must be kept in mind:
> The material for the contact surfaces must be carefully selected.
> For high speed devices to minimize the inertia load of the clutch, low weight moving parts must be selected.
> The contact of the friction surfaces must be maintained at all the times without the application of any external forces.
> Provisions for the facilitation of repairs must be there.
> In order to increase safety the projecting parts of a clutch must be covered.
> A provision to take up the wearing of the contact surfaces must be present.
> Heat dissipaters to take away the heat from the point of contacting surfaces must be there.
15. What are the different types of brakes and explain them briefly?
Brakes can be classified on the basis of their medium used to brake, they are as follows:
> Hydraulic Brakes: These brakes as their name suggest use a fluid medium to push or repel the brake pads for braking.
> Electric Brakes: These brakes use electrical energy to deplete or create a braking force.
Both the above types of breaks are used primarily for applications where a large amount of energy is to be transformed.
> Mechanical Brakes: They can be further classified on the basis of the direction of their acting force: Radial Brakes: As their names
suggests the force that acts on the brakes is of radial direction. They can further be classified into internal and external blades. Axial Brakes:
In these types of brakes the braking force is acting in an axial direction as compared to radial brakes.
17. What are the basis on which the best material for Sliding Contact Bearings manufacturing?
Some of the important properties to lookout for in the material for sliding contact bearings are as follows:
> Compressive Strength: In order to prevent the permanent deformation and intrusion of the bearing the material selected should be possess
a high compressive strength to bear the max bearing pressure.
> Fatigue Strength: the material selected for the bearing should be able to withstand loads without any surface fatigue cracks getting created.
This is only possible if the material has a high level of fatigue strength.
> Comfortability: The material should be able to adjust or accommodate bearing inaccuracies and deflections without much wear and
heating.
> Embeddability: The material should allow the embedding of small particles without effecting the material of the journal.
> Bondability: The bearings may be created by bringing together ( bonding ) multiple layers of the material. Due to the above reason the
bondability of the material should be sufficiently high.
> Thermal conductivity and corrosion resistance: Thermal conductivity is an essential property for bearing materials as it can help in quickly
dissipating the generated heat. Also the material should have a level of corrosion resistance against the lubricant.
20. Explain in an orderly manner how the force in the member of a truss be detected using the method of
joint.
The steps required to calculate the force are as follows:
> The reaction at the support has to be first calculated.
> Once the reaction is calculated the direction of force of the member is made to make it tensile. On getting the result to be negative the
direction assumed is wrong and this implies the force being compressive in nature.
> A joint needs to be selected whose 2 members are not known. The lami`s theorem is used on the joint on which less than three forces are
acting.
> After the above process is complete the free body diagrams of the joint needs to be made. Since the system is in equilibrium the condition
of Summation of V and H must result in zero.
> After the above step the resolution of forces method needs to be used on the joint on which more than 4 forces are acting.
21. In order to derive the torsional formulas what are the assumptions taken?
The torsion equation is derived on the basis of following assumptions:
> The shaft material is uniform, throughout the shaft.
> Even after loading the shaft circular remains circular.
> After the application of torques the plain section of a shaft remains plain.
> Any twist that occurs in the shaft remains uniform and constant.
> After the application of torque the distance between any two cross-sectional references remains constant.
> The elastic limit value of a shaft is never exceeded even after the shear stress induced because of torque application.
22. What are Bevel Gears and what are its types?
Bevel gears are the type of gears in which the two shafts happen to intersect. The gear faces which are tooth bearing are conical in shape.
They are generally mounted on shafts which are 90 degrees apart but they can be made to work at other angles as well. The bevel gears are
classified into the following types on the basis of pitch surfaces and shaft angles:
> Mitre Gears: These types of gears are similar to each other ie. they have the same pitch angles and contain the same number of teeth. The
shaft axes intersect at 90 degrees angle.
> Angular bevel gears: When two bevel gears connect at any angle apart from 90 degrees.
> Crown bevel gears: When the two shaft axes intersect at an angle greater than 90 and one of the bevel gears have a pitch angle of 90
degrees they are known as crown bevel gears.
> Internal bevel gears: In these type of gears the teeth on the gears is cut on the inside area of the pitch cone.
23. What are the different values that need to be determined in order to design a cylinder for an ICE?
24. What are considerations taken into account while creating a piston head?
The piston head is designed on the basis of the following considerations:
> The crown should have enough strength to absorb the explosion pressure inside the engine cylinder.
> The head must always dissipate the heat of the explosion as quickly as possible to the engine walls. The thickness of the head is
calculated on the basis of another formula which takes into consideration the heat flowing through the head, the conductivity factor of the
material. The temperature at the center and edges of the head.
> The thickness of the piston head is calculated on the basis of the Grashoff`s formula which takes into consideration the maximum gas
pressure of an explosion , the permissible bending and the outside diameter of the piston.
What is mechanism?
A mechanism is an assembly of different parts which perform a complete motion and is often part of a machine.
What is PS?
Personal Statement. It is something that gives an informative background about an individual.
low pressure can be dangerous, extra care is to be taken. Galvanized pipes are usually not used for steam. Pipes made of mild steel with
welded fittings are instead largely used.
Who invented the four stroke engine? According to you which one is more efficient, four stroke engine or
a two stroke engine and why?
Nikolaus Otto invented the four stroke engine. Both, two stroke and four stroke have their own advantages and disadvantages. 4 stroke is
more fuel efficient. However, 2 stroke produces more power.
What do you understand by the concept of a 6 stroke engine? Explain how it works.
The six stroke engine is based on the concept of four stroke engine but built with an intention of improvising the efficiency in reducing
emission. Every cycle of a four stroke engine involves the upward and downward movement of the piston which happens twice in the
chamber, resulting in four total strokes and one of which is the power stroke which provides the torque to move the vehicle. A six stroke
engine works similarly except that there are two power strokes.
Explain why diesel engine is known as high torque and petrol engine as high speed engine?
Each power stroke in a petrol engine releases more heat and is converted into mechanical energy due to a higher rate of burning. This is the
reason petrol engine has higher power and acceleration.
Diesel engine is a compression ignition engine with higher compression ratio, therefore extreme pressure is high. Since the piston of a diesel
engine is larger, more torque is delivered in produced.
(iii) UV Sensors- These sensors measure the intensity of the ultraviolet radiation. This form of electromagnetic radiation has wavelengths
which are longer than x-rays yet shorter than visible radiation. UV sensors can discover the exposure of environment to ultraviolet radiation.
(iV) Touch Sensor- A touch sensor acts as a variable resistor based on the location where it is sensed. Proximity Sensor- A proximity sensor
detects the presence of objects that are placed in close proximity without any point of contact.
2. What are the names given to constant temperature, constant pressure, constant volume, constant internal energy, constant
enthalpy, and constant entropy processes.Ans: Isothermal, isochroic, isobaric, free expression, throttling and adiabatic processes
respectively.
3. In a Rankine cycle if maximum steam pressure is increased keeping steam temperature and condenser pressure same, what will
happen to dryness fraction of steam after expansion ?Ans: It will decrease.
6. Enthalpy and entropy are functions of one single parameter. Which is that ?
Ans: Temperature.
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1. Under what condition the work done in reciprocating compressor will be least ?
Ans: It is least when compression process approaches isothermal. For this purpose, attempts are made to cool the air during
compression.
13. What is the difference between stalling and surging in rotary compressions ?
Ans: Stalling is a local phenomenon and it occurs when How breaks away from the blades. Surging causes complete breakdown of
flow and as such it affects the whole machine.
14. Why the electric motor of a fan with backward curved blades is never got overloaded under any condition ?
Ans: The maximum power is consumed at about 70% of maximum flow in case'of fan with backward blades. For higher flow, power
consumption gets lower.
15. Why the work per kg of air flow in axial flow compressor is less compared to centrifugal compressor for same pressure ratio ?
Ans: Isentropic efficiency of axial flow compressor is higher.
16. What is the name given to portion of thermal energy to be necessarily rejected to environment ?
Ans: Anergy.
19. Which impurities form hard scale and which impurities soft scale ?
Ans: Sulphates and chlorides of lime and magnesium form hard scale, and carbonates of lime and magnesium form soft scale.
20. What is the difference between hard water and soft water ?
Ans: Hard water contains excess of scale forming impurities and soft water contains very little or no scale forming substances.
21. Which two elements in feed water can cause corrosion of tubes and plates in boiler ? '
Ans: Acid and oxygen in feed water lead to corrosion.
22. What should be done to prevent a safety valve to stick to its seat ?
Ans: Safety valve should be blown off periodically so that no corrosion can take place on valve and valve seat.
26. Low water in boiler drum is unsafe because it may result in overheating of water tubes in furnace. Why it is unsafe to have high
water condition in boiler drum ?
Ans: High drum level does not allow steam separation to be effective and some water can be carried over with steam which is not
desirable for steam turbine.
31. Maximum combustion temperature in gas turbines is of the order of 1100 to 10C whereas same is around 00C in I.C. engine ?
Why ?
Ans: High temperature in I.C. engine can be tolerated because it lasts for a fraction of second but gas turbines have to face it
continuously which metals can't withstand.
Ans: HUCR is highest useful compression ratio at which the fuel can be used in a specific test engine, under specified operating
conditions, without knocking.
35. In some engines glycerine is used in place of water for cooling of engine. Why ?
Ans: Glycerine has boiling point of 90C which increases its heat carrying capacity. Thus weight of coolant gets reduced and smaller
riadiator can be used.
36. Why consumption of lubricating oil is more in two-stroke cycle petrol engine than four-stroke cycle petrol engine ?
Ans: In two-stroke engine lub oil is mixed with petrol and thus some lub oil is blown out through the exhaust valves by scavenging
and charging air. There is no such wastage in four stroke petrol engine.
37. As compression ratio increases, thermal n increases. How is thermal n affected by weak and rich mixture strength ?
Ans: Thermal n is high for weak mixture and it decreases as mixture strength becomes rich.
39. Horse power of I.C. engines can be expressed as RAC rating, SAE rating, or DIN rating. To which countries these standards
belong ?
Ans: U.K., USA and Germany respectively.
40. What is the use of flash chamber in a vapour compression refrigeration cycle to improve the COP of refrigeration cycle ?
Ans: When liquid refrigerant as obtained from condenser is throttled, there are some vapours. These vapours if carried through the
evaporator will not contribute to refrigerating effect. Using a flash chamber at some intermediate pressure, the flash vapour at this
pressure can be bled off and fed back to the compression process. The throttling process is then carried out in stages. Similarly
compression process is also done in two separate compressor stages.
Ans: Pistons are usually hollowed at top to (i) provide greater spa'e for combustion, (ii) increase surface for flue gases to act upon,
and (iii) better distribution of stresses.
45. Why supercritical boilers use less amount of steel compared to non-supercritical boilers ?
Ans: Supercritical boilers do not head heavy drum for separation of steam from mixture of water and steam.
46. Out of electric heater and heat pump, which is economical in operation ?
Ans: Heat pump.
47. Which furnace burns low-ash fusion coal and retains most of the coal ash in the slag?
Ans: Cyclone furnace.
48. How the thickness of thermal boundary layer and thickness of hydrodynamic boundary layer related ?
Ans: Ratio of their thickness = (Prandtl number)-1/3.
51. Why rockets using liquid hydrogen have higher specific impulse compared to liquid hydrocarbon ?
Ans: Liquid hydrogen has higher burning velocity.
52. Why axial flow compressor is preferred for gas turbines for aeroplanes ?
54. Why iso-octane is chosen as reference fuel for S.I. engines and allotted 100 value for its octane number ?
Ans: Iso-octane permits highest compression without causing knocking.
55. Why thermal efficiency of I.C. engines is more than that of gas turbine plant ?
Ans: In I.C. engine maximum temperature attained is higher than in gas turbine.
56. Which are the reference fuels for knock rating of S.I. engines ?
Ans: n-heptane and ISO-octane.
57. When effect of variations in specific heats is considered then how do maximum temperature and pressure vary compared to air
standard cycle ?
Ans: Temperature increases and pressure decreases.
58. Quantities like pressure, temperature, density, viscosity, etc. are independent of mass. What are these called ?
Ans: Intensive properties.
59. The amount of radiation emitted per scm per sec is called .... ?
Ans: Emissive power.
60. In convection heat transfer, if heat flux intensity is doubled then temperature
62. Which pollutant is major greenhouse gas and what is its effect ?
Ans: CO is major greenhouse gas and it traps the radiation of heat from the sun within earth's atmosphere.
63. In order to increase efficiency and reduce CO emissions and other emissions, clear coal technologies are receiving major
attention. What are these ?
Ans: (i) Advanced pulverised and pressurised pulverised fuel combustion.
(ii) Atmospheric fluidised bed combustion and pressurised fluidised bed combustion.
(iii) Supercritical boilers.
(iv) Integrated gasification combined cycle systems.
(v) Advanced integrated gasification, including fuel cell systems.
(vi) Magneto hydrodynamic electricity generation.
64. What are the important operational performance parameters in design of fuel firing equipment ?
Ans: Fuel flexibility, electrical load following capability, reliability, availability, and maintenance ease.
65. What is the differenc between total moisture and inherent moisture in coal ?
Ans: The moisture content of the bulk as sampled is referred to as total moisture, and that of the air dried sample is called inherent
moisture.
66. Proximity analysis of coal provides data for a first, general assessment of a coal's quality and type. What elements it reports ?
Ans: Moisture, volatile matter, ash and fixed carbon.
68. Explain the difference between AFBC, BFBC, PFBC and PCFB in regard to fluidised bed technologies.
Ans: AFBC (Atmospheric fluidised bed combustion) process consists of forming a bed of inert materials like finely sized ash or ash
mixed with sand, limestone (for sulphur removal), and solid fuel particles in a combustor and fluidising it by forcing combustion air up
through the bed mixture. The gas flows thorugh bed without disturbing particles significantly but gas velocity is high enough to
support the total weight of bed (fluidisation). At slightly higher velocity excess gas passes through the bed as bubbles (fluidised bed)
and gives the bed the appearance of a boiling liquid.
Bubbling fluidised bed combustion (BFBC) has a defined height of bed material and operates at or near atmospheric pressure in the
furnace.
Pressurised fluidised bed combustion (PFBC) system operates the bed at elevated pressure. Exhaust gases have sufficient energy
to power a gas turbine, of course, gases need to be cleaned.
In fluidised combustion, as ash is removed some unburned carbon is also removed resulting in lower efficiency. In circulating
fluidised bed combustion (CFBC) system, bed is operated at higher pressure leading to high heat transfer, higher combustion
efficiency, and better fuel feed. Circulating fluidised beds operate with relatively high gas velocities and fine particle sizes. The
maintenance of steady state conditions in a fast fluidised bed requires the continuous recycle of particles removed by the gas stream
(circulating bed). The term circulating bed is often used to include fluidised bed systems containing multiple conventional bubbling
beds between which bed material is exchanged.
69. What for Schmidt plot for is used in heat transfer problems ?
Ans: Schmidt plot is a graphical method for determining the temperature at any point in a body at a specified time during the
transient heating or cooling period.
70. In which reactor the coolant and moderator are the same ?
Ans: Pressurised water reactor.
75. Which two elements have same percentage in proximate and ultimate analysis of coal?
Ans: Moisture and ash.
76. On which analysis is based the Dulong's formula for the heating value of fuel ?
Ans: On ultimate analysis.
77. Which element causes difference in higher and lower heating values of fuel ?
Ans: Hydrogen.
79. State the difference between ultimate and proximate analysis of coal ?
Ans: In ultimate analysis, chemical determination of following elements is made by weight: Fixed and combined carbon, H, O, N, S,
water and ash. Heating value is due to C, H and S.
In proximate analysis following constituents are mechanically determined by weight. Moisture, volatile matter, fixed carbon and ash.
Heating value is due to fixed carbon and volatile matter.
81. How the analyses and calorific values of fuels can be reported ?
Ans: It may be reported as
(a) as received or fired (wet) basis
(b ) dry or moisture free basis
combustible or ash and moisture free basis
82. What is the difference between nuclear fission and fission chain reaction.
Ans: The process of splitting of nucleus into two almost equal fragments accompanied by release of heat is nuclear fission. Self
sustained, continuing, sequence of fission reactions in a controlled manner is fission chain reaction.
85. What is heavy water and what is its use in nuclear plants ?
Ans: Water containing heavy isotopes of hydrogen (Deuterium) is known as heavy water. Heavy water is used as a moderator.
Heavy water has low cross section for absorption of neutrons than ordinary water. Heavy water slows down the fast neutrons and
thus moderates the chain reaction.
89. Disposal of radioactive waste materials and spent fuel is a major and important technology. How the waste radioactive material is
disposed off ?
Ans: Nonusable fission products are radioactive and take short/medium/long time for radioactive decay to reach safe level of
radioactivity. Accordingly three methods of disposal are :
(a) Zero or low radioactivity material is dispersed or stored without elaborate shielding.
(b ) Medium radioactivity material is stored for short duration of about 5 years to allow decay of radioactivity.
High radioactive material. They are stored in water for several months to permit radioactive decay to an accepetable low level.
90. Which nuclear reactor uses water as a coolant, moderator and reflector ?
95. Which reactor uses primary coolant as fluoride salts of lithium, beryllium, thorium and uranium ?
Ans: Molten salt breeder reactor.
96. Why an increase in area is required to produce an increase of velocity in case of supersonic flow ?
Ans: Increase in area for increase in velocity for supersonic flow is required because the density decreases faster than velocity
increases at supersonic speeds and to maintain continuity of mass, area must increase.
97. Under what circumstances would there be an increase in pressure in a divergent nozzle ?
Ans: For subsonic flow at inlet section of a diffuser a lower velocity and higher pressure will exist at the exit section. For supersonic
isentropic flow at the inlet section a higher velocity and lower pressure will exist at the exit but if a shock wave occurs in the diffuser
then a higher pressure will exist at the exit.
98. Why water can't be used as refrigerant for small refrigerating equipment ?
Ans: The refrigerant should be such that vapour volume is low so that pumping work will be low. Water vapour volume is around
4000 times compared to R- for a given mass.
Thermodynamics mainly deals with the transfer of energy in form of heat or work between systems and surroundings with other
systems in form of either heat or work in equilibrium conditions. When there is change in one state, which was in equilibrium state and
starting to change in other equilibrium state, this information helps to determine heat or work interactions due to this process. While
Heat transfer deals with non equilibrium heat exchange or transfer due to temperature gradient while in thermodynamics, during
thermal equilibrium (No temperature gradient) no heat exchange is possible. [Read moreinterview questions on Thermodynamics]. Heat
never transfer when there is no temperature gradient.
There always a debate between differentiation of pipe and tube. Pipe is always designated by its Inside Diameter (ID) because
main purpose of pipe is to carry fluid, while the
Tube is always designated by its Outside Diameter (OD). Pipe's thickness is sometimes called as schedule and tube's thickness
is gauge.
As per the tolerance basis, tubes requires higher tolerances as to that of pipe and tubes are more costlier in
manufacturing compared to pipe production.
3. Difference between Flywheel and Governor
The function of flywheel is to store the energy/power produced during the power stroke of an engine and this stored energy is used during
remaining stroke to make piston up and down during working of engine while governor tries control the speedof an engine due to variation in
load. It does this work by reducing or increasing the amount of fuel passing to the engine.
4.
Difference
between
tempering
and
annealing
Annealing is a process in which workpiece is heated up to certain temperature to get desired changes in grain or micro-structure and then
allowed to cool slowly in order to relieve the stresses during work treatment. While tempering is a process wherein hardness and elasticity or
ductility can be regain by use of heating and cooling cycle till desired properties can be obtained.
If you are finding job, you should straight forward tell them the truth. They will ask for the reason why there is delay in
getting job? You should tell the correct reason behind it. They actually find whether candidate is right person with right attitude or not. Do not
give meaningless answer. They will find thepit hole in it and mark them as negative points.
If you are working somewhere else, tell the complete details, do not hide anything. They will further ask you about
company and designation of yours and some question related to it measure your behavior in that company or professional life.
them your favorite subject is Machine Design. If they keep throwing question regarding Machine Design, you will be caught. Do not worry if
you tell other than the subject of company. Be true to yourself. You will be trained once you will be recruited.
What is the role of guide in the project? Thus they will measure you.
How do you define success and how do you measure up to your own definition?
Tell me about the most boring job you have ever had.
Have you been absent from work more than a few days in any previous position?
What would you say to your boss if he is crazy about an idea, but you think it stinks?
Tell me honestly about the strong points and weak points of your boss (company, management team, etc.)
Looking back on your last position, have you done your best work?
Why should I hire you from the outside when I could promote someone from within?
Why are not you earning more money at this stage of your career?
16. If you had enough money to retire right now, would you?
Answer yes if you would. But since you need to work, this is the type of work you prefer. Do not sayyes if you do not mean it.
17. Have you ever been asked to leave a position?
If you have not, say no. If you have, be honest, brief and avoid saying negative things about thepeople or organization involved.
18. Explain how you would be an asset to this organization?
You should be anxious for this question. It gives you a chance to highlight your best points as theyrelate to the position being
discussed. Give a little advance thought to this relationship.
19. Why should we hire you?
Point out how your assets meet what the organization needs. Do not mention any other candidatesto make a comparison.
20. Tell me about a suggestion you have made?
Have a good one ready. Be sure and use a suggestion that was accepted and was then consideredsuccessful. One related to the
type of work applied for is a real plus.
1. Assuming that you are selected, what will be your strategy for next 60 days?
If I am selected for this position, Ill use my initial 60 days in understanding my role carefully in terms of the contribution to the business
and increasing the overall profitability. Ill sit with my line manager and other juniors to understand what has already been done and what
its impact has been. From there on, Ill formulate my strategy to growth in close conjunction with managers and see that it is properly
implemented.
4. Have you ever had a problem with your peer? Can you give us an example?
Yes, it happened once. I was quite friendly with a colleague of mine from the other department. While talking to him during the lunch hour, I
casually told him about the new marketing strategy that the marketing team was thinking about. He mentioned it to his boss and that caused
a lot of confusion between the two departments. This taught me a lesson that you must not discuss any departmental strategies with anyone
from other department unless you have been authorised by your boss.
7. Is there anything that you do not like about your last or current job?
I was quite enthusiastic while joining my last job. Towards the end, the number of challenges and opportunity to grow further started
diminishing. A challenge loving and growth oriented person like me doesnt enjoy this.
8.Have there been instances, when your decision was challenged by your colleague or manager?
Yes, there have been many such instances. I like people who challenge my decisions rather than following me blindly. This keeps me
ensured that I am surrounded by thinking brains rather than just a set of dumb followers.
When someone challenges your decisions, you are bound to rethink over it and the chances of reaching the best option are brighter.
9. If you are allowed to change one thing about your last job, what would it be?
I have been working at a senior level since last many years. These roles have always needed me to make real time decisions. Sometimes
the facts, figures and other information in real time cases are not complete & still we have to make a decision. In such cases, there exists a
probability of making inaccurate decisions.
Knowing this, I usually run down my old decisions to see the outcome. It makes sure that I dont repeat a mistake ever again in future. While
carrying out one such exercise, I realised that the product promotion strategy that I recommended would have been different, if I had had the
complete data and figures but there was no way to get them in real time.
11. You seem to be drawing a good salary. Will you be OK in taking a salary cut?
I believe that at one point of time in career salary becomes secondary and self actualisation become more important. While taking up any
new job, it will be my priority to ensure that the work culture, chances to contribute and grow are sufficient along with the money I am paid. I
also believe that any good company who cares about its employees ensures that they are paid well.
1. Can you tell me about the most exciting aspect of your job?
Answer: The purpose of this question is to see how excited you are about the things you do and your inclination towards any particular thing.
To answer this question, discuss about the important things that you do in your job and then go on to explain any particular thing that you like
to do the most. Also, explain the reasons behind liking that particular activity.
For e.g. Being in the field of marketing some of my important responsibilities are getting the collaterals developed, interacting with the
online and print media, crafting effective marketing messages, training the new recruits etc. Having an interest in training I find, training the
new recruits and getting them hit the road most exciting.
This tells the recruiter that given a job to manage a team of new recruits, you will be able to handle them well.
2. If you are asked to do something different in your job, what would it be? Why?
Answer: The purpose of this question is to check your ability to think logically out of the box and take an action.
This question can be answered by telling the recruiter about something that you think can make a difference to the job you are currently
doing. For a better explanation, convert the actions you propose into results. Also, at this point in time, you need to tell them about the action
you have taken with your proposal this saves you from being perceived just as a thinker.
For e.g. I believe that communicating the information of our new ad-campaign to the internal team will motivate everyone and also have
them perform with more vigour. The template for this is in process and very soon we will see it in action.
3. Has there been a time when you went beyond your job role? How did you take up the challenge?
Answer: This question aims to see, if you are happy to extend yourself beyond your regular job or do you like to perform only a given set of
activities. This is also a test of your flexibility.
Explain about how you went about doing that extra thing focussing on its effect on the organization.
For e.g. I have been working in my current company for last 4 years, so I know the business pretty well. Whenever theres a new initiative
required to be taken in the business, I am one of the very first choices of the top management. Some time back the company decided to start
a new department whose responsibility will be to attract new customers. Initially it was to be done on the trial basis and I was given the
responsibility to perform this trial. I could do it successfully, without much assistance from the seniors. Today, this department has 5
employees working in it and the business has grown up by 40%.
8. Have you ever been in a situation where significant change was made to your team, department or organisation?
How did you adjust?
Answer: The purpose of this question is to check your adaptability and flexibility. Did you feel victimized?
Answer this question by mentioning the change that was made but the main focus should be on how you adjusted in that situation and the
results you achieved afterwards.
For example you can say something like, Being an early joiner in the marketing team, I opened a lot of new customer accounts. Over the
time the team grew and we had more people in the team opening more accounts. At one point of time, we had to re-distribute the accounts
area wise so that a particular territory can be allotted to each one of us. This re-distribution meant loss of my high performing accounts and a
requirement to develop new accounts in the assigned territory. Initially, it looked difficult but I could understand the need for this redistribution and saw more opportunities for the company and myself. I introduced my colleagues to the old accounts I held and started
strategizing for better ways to tap the new territory. Within 6 months, I could develop 50 new accounts with the help of new strategy. Usually
we would achieve this result in 9 months to a year.
9. Have you ever conducted an on the job training? Describe your experience.
This question tests your subject knowledge, training capabilities and communication skills.
Explain the interviewer, the role you held, the training plan and material you developed and the actual training you imparted. Focus on how
you measured the performance and how soon could you get the new recruits hit the ground running.
0. Have you ever felt being overloaded with work? How did you deal with it?
The purpose of this question is not to see whether you feel overwhelmed by work because at some point of time all of us experience that.
The basic purpose of the question is to see how you do handle it.
Discuss the strategies like prioritizing the work, taking quick actions, striking off the completed items from the list, delegation etc. or anything
else you do to handle the work pressure.
They demonstrate your ability to manage different things effectively.
11. Have you had a chance to give feedback about another person? How did it help them?
This question aims to check your ability to analyse others and communicate your thoughts.
Focus your answer on the factors, on which your assessment was based and the way you communicated it.
12. Give an example where you had a hot discussion with an internal party or external party.
On the face of it this may sound like a question trying to check your temper but the real purpose is to see who caused the problem and what
role did you play in it were you the one who caused the problem or solved it?
To answer the question you may chose an example, mention about the problem and focus on how you went about solving the problem.
For e.g. I was pretty upset with the way one of my colleagues was working as my activities were dependent on what he did. I tried to
explain it to him but he would turn a deaf ear to it. One fine day we had an argument over it I decided to solve it between us as our
manager was occupied with something more important. I proposed that we discussed it in the meeting room rather than in open. I told him
how his activities were having a negative impact on his and my work & the department as a whole. I listened to his point of views as well and
realised that he had not understood the process well. We spent two hours together understanding and streamlining the process. Once we
implemented this process, we saw our problems going down and our performance improved.
14. Has there been any chance when your boss was not very happy with your performance?
Not being able to perform well on certain things is not a problem. The purpose here is to see what did you do about your poor performance?
Were you able to analyse the reasons for your poor performance? How did you deal with them?
A person who can assess his own performance is a great asset for a manager. Discuss about how you analysed your performance and took
corrective actions to answer this question.
15. How would you deal with a team member who is consistently underperforming?
As a manager you will come across team members who do not perform well. With this question, the interviewer tries to see your way of
dealing with underperforming employees and your ability to make hard decisions if their performance doesnt improve.
Explain about the steps like counselling, training, job rotation you would take to help the employee improve his performance & ultimately your
ability to make the hard decision if nothing works.