ADS Presentation Jan 2015

ATLAS
COPCO
DRILLING
SOLUTIONS
Workshop on Technology
Development &
Mechanisations of Mines
20th Jan 2015
IHC, New Delhi
COMMITTED TO SUSTAINABLE PRODUCTIVITY

We stand by our responsibilities towards our customers,
towards the environment and the people around us.
We make performance stand a test of time. This is what
we call Sustainable Productivity.
FACTS IN BRIEF
Established
1873 in Stockholm, Sweden
Four focused
business areas
Global presence
Customers in more than 180 countries
Employees
40 200 in 90 countries
Annual revenues 2013
BSEK 84 (BEUR 9.7)
February 24, 2014

Atlas Copco Group Presentation
Compressor Technique
Industrial Technique
Mining and Rock Excavation Technique
Construction Technique
FIRST IN MINDFIRST IN CHOICE
Interaction
Innovation
February 24, 2014

Commitment
LEADERSHIP IN SUSTAINABLE PRODUCTIVITY
February 24, 2014

A LEADING INDUSTRIAL
PROVIDER
7%
5%
23%
26%
28%
11%
February 24, 2014

CUSTOMERS EVERYWHERE
32% Europe
North
20% America
Asia/
27% Australia
Africa/
11% Middle East
South
10% America
February 24, 2014

SUPPORTING A WIDE VARIETY

OF INDUSTRIES
15%
40%
34%
11%
February 24, 2014

A STRONG BRAND PORTFOLIO
February 24, 2014

10
CUSTOMER-FOCUSED STRUCTURE
Board of Directors
President and CEO
Group Management and corporate functions
Compressor
Technique
Industrial
Technique
Mining and Rock Excavation

Technique
Construction
Technique
Compressor Technique Service
Industrial Technique Service
Mining and Rock Excavation Service
Construction Technique Service
Industrial Air
MVI Tools and Assembly Systems
Underground Rock Excavation
Specialty Rental
Oil-free Air
Surface and Exploration Drilling
Portable Energy
Vacuum Solutions
General Industry Tools

and Assembly Systems
Drilling Solutions
Road Construction Equipment
Gas and Process
Chicago Pneumatic Tools
Rock Drilling Tools
Construction Tools
Quality Air
Rocktec
Airtec
Common service providers
February 24, 2014

11
MINING AND ROCK EXCAVATION TECHNIQUE
Drilling Solutions is one of six Atlas

Copco companies in this business
area the only company in the
business area with its headquarters
located outside of Sweden.
February 24, 2014

HISTORY OF ATLAS COPCO DRILLING SOLUTIONS
DRILLING SOLUTIONS FACTORY GARLAND, TX USA
ADS AROUND THE WORLD

ADS Garland
ADS Nashik
ADS Nanjing
14
ATLAS COPCO DRILLING SOLUTIONS

Product range and applications
Blasthole drilling
15
Water well drilling
Oil & Gas drilling
ROCK DRILLING METHODS

Hole diameters from 7/8 up tp 16
16
BLASTHOLE DRILLING
in open pit mining
Drilling methods
Rotary drilling
Down The Hole (DTH)

PARD method
Hole diameter range

4 16 inch
Weight on bit
25,000 125,000 lb
Rig size (weight)

60,000 415,000 lb
Aitik copper mine, Sweden
17
BLASTHOLE DRILLING
Applications
18
PIT VIPER SERIES
PIT VIPER SERIES
ROTARY BLASTHOLE CONTROL SYSTEMS
21
RCS BASIC REPLACES ELECTRIC JOYSTICKS
22
RCS BASIC
Hardware providing power to control system
Input / Output hardware to connect sensors and actuators
Sensors and actuators
Display hardware to provide an up to date operator interface
Software for realisation of the basic control functions

Software providing optional functions
23
RCS KEY PROPERTIES

PC-hardware based
Distributed
CAN-bus based
Rugged
Modular
Adaptable from 4 boom Boomers to small LHDs to large diameter surface drill
Common Base software platform

Distributed code loading
Communication interfaces
Interlocks for safety and equipment health
Customer Benefits
One automation platform

Flexible automation
Improved control
24
ATLAS COPCO TECHNOLOGY

Rig Control System (RCS) Products
25
RCS COMPONENTS: CONFIDENCE + STANDARDIZATION
Sensors, Actuators, & Control Devices

I/O Module
CAN Cable
Operators Station
Inclinometer
Pressure & Temp

Sensors
Simplicity:
Cable
Standardized
Familiarity
Management
Strategically
Placed
Eyes and
Ears
Complete
Control
Built
For
the
Elements:
Ruggedized
Control,Full
Sense,
and
IP
67 Rated Awareness
Robust
Report
Troubleshooting
Signals
Proximity
Sensors
Video
Actuations
RCS BASIC
CAN Bus Infrastructure
Utilizes a Central Computer with a network of electronic modules
Hydraulic valves are electrically controlled, but the electrical signal comes from the PCs input/outputmodules via the software in the PC and not directly from the operators panel.
27
I/O Modules mounted to the valve stand on the PV-351
RCS BASIC
Manual control and instrumentation common across Atlas Copco machines.
28
GRAPHICAL USER INTERFACE

Multi Language Support
Built in Diagnostic System
Different Levels of Access
Menu Based Settings
29
RCS BASIC
Integrated touch screen computer into operator's pod with multi-function controllers, digital
gauges that displays drill information.
30
RCS BASIC
Digital View of
Head Position on Tower
Total Drilled Depth
Hole Depth Indicator
Target Depth with Alarm
Rod in Hole Lockout
Hole Number Counter
31
RCS BASIC
Digital View of Electronic Gauges
Rotation Speed
Pulldown Force & Pressure

Rotation Torque & Pressure
Bit Air and Tank Pressure
Penetration Rate
Water Pump Output (%) & Flow

Air Flow Output (%)
Bubble level
32
RCS BASIC
Digital View with interlocks
Carousel Position (Stowed)
Breakout Wrench Position
Rod Support Position
Angle Pins Status (Locked or Unlocked)
Vertical Pins Status (Locked or Unlocked)
Struts Status (Locked or Unlocked)
Jack Status (Retracted, On Ground, and Unknown
33
RCS BASIC
Built-in support system for diagnostics and troubleshooting.

Different Levels of Access
Actuator Calibration
Fault/Event Logging
Digital / Analog Signal Status
34
RCS ADVANCED OPTIONS/AUTOMATED BLASTHOLE DRILLING

Safer Operations
Productive Drilling
Precision Drilling
Effective Data Management
Ease of Integration
The RCS technology platform

Safety interlocks
Autolevel/Autodelevel
Autodrilling
GPS hole navigation
Rig remote access & communications
Measure while drilling

Teleremote operations
Autotramming
Autonomous Pit Viper operations
35
Our technology and automation program made big leaps this year with one Pit Viper running fully
autonomous since March in iron ore with 90% availability, 10% improved productivity, and 20%
improved bit life when compared to units operating with people on board.
CI THROUGH AUTOMATION SEGMENTS

Onboard Automation
Teleremote Automation
Under Development
Fully Autonomous
Data
- Desktop Viewer: remote troubleshooting/SA capability
- Surface/Underground Manager: Production reporting tools as well as
drill plan creation and logging
Control
- Auto Drill : pen rate performance (m/shift)
- Auto Level: reduced time to level at each hole (production time)
- HPGPS: holes located to plan (Hole accuracy & speed between
holes)
- Transition towards autonomous operation
- Remote Operation Center or office operation

opportunity to utilize wireless network prior to
autonomous operation
- 1 to many: Safety, QOL, efficiency
- Multiple machines, multiple work orders Equipment

interacts to achieve high level of efficiency
-Equipment executes according to plan with minimal
human interaction
- Increased productivity and utilization
- Continue to realize automation opportunities with goal

to improve overall utilization of multiple drills
To be successful, automated equipment cannot be considered special or unique within the mine operation
REMOTE OPERATIONS: CONTINUAL IMPROVEMENT
3 DATA AREAS
Pit Viper Reporting
(Surface Manager)
38
3rd Party Standardized

Communication
Real Time Viewing
(Desktop Viewer)
DATA MODEL
Common Communications
Interface
Centralized Data
Collection
Mine (W)LAN
Integration
PV Reporting
C
Real Time Viewing
Third Party
Interface
FUTURE
Near Future
What if
SINGLE-PASS DRILLING
Advantages
No carousel to maintain
Less maintenance on primary and auxiliary breakout wrenches
Eliminate adding and racking rods
Saves up to 3 minutes per connection
Much more productive in soft material
41
42
WHY ROTARY? LONGER TOWERS

Large platforms can support 30m length, 40 ton towers
Enables drilling of truck/shovel benches in one pass
600
550
Overall Production Rate (ft/hr)
500
450
400
350
300
30' Multi-Pass Rotary
250
Single-Pass Rotary
13' Crawler
200
150
100
20
40
60
80
100
Drill Depth (ft)
120
140
160
43
SINGLE-PASS DEPTH
CLUTCH
Patent Pending Hydraulically Operated Automatic Wet Clutch
Automatically Disengages the Air Compressor from the Engine when the Air is shut off.
The Compressor typically consumes 30% of its rated power at Standby
Clutch removes parasitic Engine loads at Start-Up since the Compressor is not engaged,
therefore it decreases Engine Load and increases Engine Life
The Compressor Hour Meter only runs when the clutch is engaged this allows for the service
to be based on actual Compressor Hours used and not Engine Hours
44
EARS(ELECTRONIC AIR REGULATION SYSTEM)
PV-270 SERIES BLASTHOLE DRILL

PV-271 Tower Options
PV-271 - 55 (16.7 m) Single-Pass Depth

plus 2 - Rod Changer for 25 rods yielding a total depth of 105
PV-275 Tower Options
46
PV-275 - 195 Multi-Pass with 4-Rod

Carousel for 40 Rods
PV-270 SERIES
Tower Options
55 (16.7 m) Single-Pass Depth plus 2-Rod Changer for 25 Rods [PV-271]
195 Multi-Pass with 4-Rod Carousel for 40 Rods [PV-275]
Engine Options
Caterpillar C27 (Tier II) - 800 HP (597 kw)
Cummins QSK19 (Tier II) - 760 HP (567 kw)
Caterpillar C32 (Tier II) - 950 HP (709 kw)

WEG 6808 Electric motor 700 HP (522 kw)
WEG 6811 Electric motor 900 HP (671 kw)
Compressor Options
1900 CFM (53.8 m3/min) @ 110 PSI (758 KPa) Air Compressor
47
8 X PV 271 are working in India at Reliance, Sasan
PV 351
10-5/8 to 16 (270 to 406 mm)
Hole Diameter
65 (19.8 m) Single-Pass Depth
135 (41.1 m) Maximum Depth
125,000 LB (56,700 kg) Weight on Bit
Up to 3800 CFM (107.6 m3/min) Air Compressor
Up to 1650 HP (1,119 kW) Diesel Engine or
1400 HP (1,044 kW) Electric Motor
Operating Weight
385,000 lb (175,000 kg) Diesel
415,000 lb (188,240 kg) Electric
5 X PV 351 are working India with South Eastern Coalfields
APPLICATIONS DEEP HOLE

Water well
Geothermal
Shallow oil and Gas
Mine dewatering
Exploration
49
ATLAS COPCO SERVICE PRODUCTS

Atlas Copco provides a number of
service agreements, and can also
conduct rig audits in the field.
51
COMMITTED TO
SUSTAINABLE PRODUCTIVITY.

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ATLAS

COMMITTED TO SUSTAINABLE PRODUCTIVITY

1873 in Stockholm, Sweden

Customers in more than 180 countries

Annual revenues 2013

BSEK 84 (BEUR 9.7)

February 24, 2014

FIRST IN MINDFIRST IN CHOICE

February 24, 2014

LEADERSHIP IN SUSTAINABLE PRODUCTIVITY

February 24, 2014

February 24, 2014

February 24, 2014

SUPPORTING A WIDE VARIETY

February 24, 2014

A STRONG BRAND PORTFOLIO

February 24, 2014

Mining and Rock Excavation

Compressor Technique Service

Industrial Technique Service

Mining and Rock Excavation Service

Construction Technique Service

MVI Tools and Assembly Systems

Underground Rock Excavation

Surface and Exploration Drilling

General Industry Tools

Road Construction Equipment

Gas and Process

Chicago Pneumatic Tools

Rock Drilling Tools

Common service providers

February 24, 2014

MINING AND ROCK EXCAVATION TECHNIQUE

Drilling Solutions is one of six Atlas

February 24, 2014

HISTORY OF ATLAS COPCO DRILLING SOLUTIONS

DRILLING SOLUTIONS FACTORY GARLAND, TX USA

ADS AROUND THE WORLD

ATLAS COPCO DRILLING SOLUTIONS

Water well drilling

Oil & Gas drilling

ROCK DRILLING METHODS

Down The Hole (DTH)

Hole diameter range

Rig size (weight)

PIT VIPER SERIES

PIT VIPER SERIES

ROTARY BLASTHOLE CONTROL SYSTEMS

RCS BASIC REPLACES ELECTRIC JOYSTICKS

Software for realisation of the basic control functions

RCS KEY PROPERTIES

Common Base software platform

One automation platform

ATLAS COPCO TECHNOLOGY

RCS COMPONENTS: CONFIDENCE + STANDARDIZATION

Sensors, Actuators, & Control Devices

Pressure & Temp

I/O Modules mounted to the valve stand on the PV-351

GRAPHICAL USER INTERFACE

Pulldown Force & Pressure