Hazpak Engine Brochure

EXPLOSION PROOF
Diesel Engines For Hazardous Areas
HAZARDOUS AREAS
Managing the Risk

There is always a risk of a flammable hydrocarbon release in the oil and
gas industry. When the release comes into contact with air and an ignition
source, an explosion can happen.
Cat HazPak solutions are designed to help keep these elements apart.
The Science of Explosions
When the job takes you into

a hazardous location, Cat
HazPak engines are ready.

Our complete range of services
and engine packages cover
both industry standards and
your operation with maximum
safety.
Safety is only effectively

achieved through a holistic
approach to explosion
protection.
All factors must be considered
in conjunction as illustrated
here it only takes one weak
link to cause an explosion.
Strong
governance
and
hazardous area
policy
Deep safety
culture
Correctly
specified
hazardous
area
equipment
Risk assessment
and consulting
Training
Central
control room
shutdown
Area
classification
Equipment
protection
inc. rotating
equipment
Proactive
service and
support
Diesel Engines in Hazardous Areas

Potential ignition sources on unprotected diesel
engines include electrical, mechanical, or static
sparks, overspeed or flame from inlet or exhaust, and
hot surfaces.
Flammable gases in the atmosphere can be sucked in
through the air intake along with air for combustion.
This can result in flashbacks through the inlet,
backfires in the exhaust, or engine overspeed.
Another risk is engine misfiring, leading to an

explosion further down the exhaust system, which
could then ignite the surrounding atmosphere.
Various surfaces on a diesel engine can become hot
and therefore sources of ignition. These surfaces
need to be protected to avoid the danger of explosion.
Cat explosion-protection technology was developed
to guard against these and many other dangers.
If the engine consumes flammable gas mixed with air

and diesel fuel, engine overspeed can occur, which
can lead to the engine running out of control. This can
result in catastrophic failure of the engine.
Engine Design
A typical Cat HazPak engine includes features designed
to prevent an ignition source causing an explosion in
the event of a hydrocarbon release.
KEY
Air Inlet Flame Arrester with Shut-off Valve
Provides shutdown on overspeed
Water-cooled Turbocharger and Exhaust Manifold
Ensures surface temperature is below 200oC (T3)
Exhaust Gas Heat Exchanger
Cools the engine exhaust below 200oC (T3)
Radiator
The solder-dipped radiator core provides additional
cooling capacity
Explosion protection also includes:

Battery and electrics
Charge air pipe
Automated shut-off system
ECM
EXPLOSION PROOF RANGE

C2.2 NA
HazPak
Fixed Speed:
19 bkW/27 bhp @ 1500 rpm
24 bkW 31 bhp @ 1800 rpm
Variable Speed:
31 bkW/ 41 bhp @ 2200 rpm
C4.4 NA
HazPak
Fixed Speed:
43 bkW/57 bhp @ 1500 rpm
49 bkW/65 bhp @ 1800 rpm
Variable Speed:
55 bkW/74 bhp @ 2200 rpm
All Cat HazPak products are

certified for hazardous location
C4.4 TA
HazPak
Fixed Speed:
97 bkW/130 bhp @ 1500 rpm
112 bkW /151 bhp @ 1800 rpm
Variable Speed:
97 bkW/130 bhp @ 2200 rpm
C7
HazPak (with fan)
158 bkW/211 bhp @ 2200 rpm
use, with some having

tri-certification to ATEX 94/9/EC,
IECEx and NEC 505/NEC 500.
C9
HazPak (with fan)
227 bkW/304 bhp @ 2200 rpm
3406C
HazPak (without fan)
365 bkW/490 bhp @ 2100 rpm
C15
HazPak (with fan)
376 bkW/504 bhp @ 1800-2000 rpm
C18
HazPak (without fan)
533 bkW/715 bhp @ 2100 rpm
The engine images are indicative of a standard engine package, with a standard spark arrestor. Options are available
on these packages, please contact your Cat representative for more information.
POWER AND COMPLIANCE

Certification and Testing
All Cat HazPak engines are certified, with some having tri-certification to
ATEX 94/9/EC, IECEx, and NEC 505/NEC 500.
With in-house test facility procedures and approval to national standards,
Caterpillar ensures quality at every step in the process
Quality
Additional to ISO9001:2008 quality
standard certification, Caterpillar
has the required level of third
party certification for ATEX, IECEx,
and NEC.
Cat HazPak engines are
Engineering Excellence
designed, tested, and certified
With more than 40 years of

experience delivering complex
hazardous area engineering
solutions, Caterpillar delivers high
quality safety products worldwide.
to support the certification of

your completed equipment. All
products are supported in the
field by specialist engineers.
Manufacturing Security
Cat HazPak engines are designed,
manufactured, and tested by
Caterpillar, in Caterpillar factories
for single-source package
confidence.
Legal Compliance
Regional legislation governs health and safety issues
related to explosion protection of electrical equipment
worldwide.
However, since mechanical equipment is not always
regulated, there is a significant potential risk to people, the
environment, and your investment. Be aware of the risks
and choose additional discretionary safety.
Electrical Equipment
Europe
USA
Rest of World
ATEX 94/9/EC
NEC
IECEx
Mechanical Equipment
Europe
USA
Rest of World
ATEX 94/9/EC
Regional specific
Global Support
Cat Zone 2 hazardous location solutions are fully
supported by the Cat worldwide dealer network.
More than 100,000 trained technicians and global
parts distribution ensure that the parts and support
you need are never out of reach.
Engineers can be
quickly mobilized
offshore with all
the necessary
medical
certificates and
survival training,
anywhere in the
world 24/7/365.
One-source Confidence
Cat HazPak engines are designed, tested, and certified to support the certification of
your completed equipment. And the Cat dealer network is ready with the Cat parts,
maintenance, and repair you need for the life of your engine. Were built to keep your
operation safe.
To learn more about offshore power from Caterpillar Oil & Gas,
call your local Cat dealer or visit www.catoilandgasinfo.com.
Caterpillar Oil & Gas

AMERICAS
ASIA PACIFIC
EUROPE, AFRICA, AND MIDDLE EAST
Caterpillar Inc.
Oil & Gas
13105 N.W. Freeway
Suite 1100
Houston, Texas 77040-6321
Tel: (+1) 713-329-2207
Fax: (+1) 713-895-4280
Caterpillar Asia Pte., Ltd.

Oil & Gas
7 Tractor Road
Singapore 627968
Tel: (+65) 6828-7333
Fax: (+65) 6828-7414
RUSSIA
CHINA
Caterpillar Eurasia
82 Sadovnicheskaya Str.
Moscow 115035
Tel: (+7-495) 213-3340
Fax: (+7-495) 213-3372
Caterpillar Oil & Gas China

Room 1601 Caterpillar Tower
No. 8 Wangjing Street
Beijing 100102, P.R. China
Tel: (+86-10) 5921-0521
Fax: (+86-10) 5921-0022
Caterpillar Commercial Northern Europe Ltd.

Oil & Gas
OTV House
Wokingham Road, Rounds Hill
Bracknell, Berkshire
United Kingdom
RG42 1NG
Tel: (+44) 1344 782 920
Mobile: (+44) 7717411938
Fax: (+44) 1344 782 930
CAT, CATERPILLAR, BUILT FOR IT, their respective logos,

Caterpillar Yellow and the Power Edge trade dress,
as well as corporate and product identity used herein, are
trademarks of Caterpillar and may not be used without
permission.
LEDW0020-02
2014 Caterpillar
All rights reserved.
Caterpillar Motoren
GmbH & Co. KG
Oil & Gas
Falckensteiner Str. 2
D-24159 Kiel, Germany
Tel: (+49) 431 3995 3004
Fax: (+49) 431 3995 5004

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EXPLOSION PROOF

Diesel Engines For Hazardous Areas

Managing the Risk

The Science of Explosions

When the job takes you into

HazPak engines are ready.

Safety is only effectively

Diesel Engines in Hazardous Areas

Another risk is engine misfiring, leading to an

If the engine consumes flammable gas mixed with air

Explosion protection also includes:

EXPLOSION PROOF RANGE

All Cat HazPak products are

use, with some having

POWER AND COMPLIANCE

Cat HazPak engines are

designed, tested, and certified

With more than 40 years of

to support the certification of

Caterpillar Oil & Gas

EUROPE, AFRICA, AND MIDDLE EAST

Caterpillar Asia Pte., Ltd.

Caterpillar Oil & Gas China

Caterpillar Commercial Northern Europe Ltd.

CAT, CATERPILLAR, BUILT FOR IT, their respective logos,

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