SECTION 55 - ELECTRICAL SYSTEM 5

2. ELECTRICAL DIAGRAMS
2.1 ELECTRICAL DIAGRAMS - POWERSHUTTLE CAB

FUSES AND RELAYS DESCRIPTION

NAME DESCRIPTION
Rear windshield wiper and rear windshield washer
F1A
(15 A)
Fuel shut off, (+15) antitheft, (+15) key switch, supply
F1B
(+15) ECU (7.5 A)
F1C Stop lights switch (10 A)
Instruments power supply, switches lamps, brake oil
F2A
level sensor, seat (15 A)
F2B Conditioner (15 A)
F2C Pilot control (15 A)
Rear right/front left side lights, instruments illumination
F3A
(3 A)
F3B Rear left/front right side lights, number plate light (3 A)
Front work light, Ride control, double delivery, 4x1 grab
F3C
switches (10 A)
Forward speed, reverse speed, reverse buzzer, speed
F4A
switch (5 A)
Rear hammer button, grab level valve and sensor,
F4B
clutch shut off buttons (10 A)
Rear excavator lock, rear translation lock, rear transport
F4C
lock (10 A)
F5A Front inner work lights (15 A)
F5B Traffic lights (10 A)
F5C Main beam (15 A)
F6A Beacon lamp (7.5 A)
F6B (+15) Flasher (7.5 A)
F6C Hand hammer, 4WD (7.5 A)
F7A (+30) Warning horn (10 A)
F7B Current intake, radio, roof lamp (10 A)
F7C Front windshield wiper (6 A)
F8A Outer rear work lights (15 A)
F8B Outer front work lights (15 A)
F8C Inner rear work lights (15 A)
6 SECTION 55 - ELECTRICAL SYSTEM

NAME DESCRIPTION
K1 Forward-reverse speed switch relay
K3 Starting relay
K4 Grab level solenoid valve relay
K5 Traffic and main beam lights relay
K6 Inner front work lights relay
K7 Inner rear work lights relay
K8 Outer front work lights relay
K9 Outer rear work lights relay
K10 Reverse speed relay
K11 Forward speed relay
K1A Flasher
 SECTION 55 - ELECTRICAL SYSTEM 7

COMPONENTS AND CONNECTORS

NAME DESCRIPTION NAME DESCRIPTION

A1 Right speaker (optional) F2 Power ECU fuse
A2 Left speaker (optional) F4 Electric fan fuse 3th speed
A53 Radio (optional) +30 antitheft, diagnostic plug, switch up/
F31
A106 Engine control unit down, display enter, panel instrument fuse
A131 Flasher unit FG4 Fuse A/C
B107 Water in fuel signal sensor G1 Battery
B4 Air filter switch G67 Alternator
B5 Fuel level sender H7 Reverse buzzer
B24 Hand accelerator sensor H32 Audible alarm
B25 Foot accelerator sensor HA2 Claxon
B26 Grab sender K102 Input start controller relay
B29 Grab level K103 Start relay
B30 Parking brake K104 Engine start relay
B33 Speed sensor (optional) K105 A/C relay
B66 Transmission oil temperature switch M1 Starter
B69 A/C pressure switch M39 Rear windshield wiper
B74 Trasmission oil pressure switch M41 Blower motor (optional)
B129 Brake oil level sender M49 Front windshield wiper
E15 Rotary beacon M56 Front windshield washer
E16 Rotary beacon M57 Rear windshield washer
E17 Lamp for socket M64 A/C compressor
E18 Cab interior light S15 Starting switch
E26 Block control lamp S23 Transmission disconnect button
E27 Number plate light S27 Rear horn button
E28 Rear left light S28 Decluch button
E29 Rear right light S34 Left door switch
E37 Rear right light S35 Right door switch
E38 Rear right work light S36 Rear hammer button (optional)
E40 Rear right work light (optional) S120 Hazard switch
E42 Front right indicator light S122 4WD switch
E44 Front right work light S123 Hand tool switch
E45 Front right work light (optional) S126 Lights switch
E46 Rear left work light (optional) S127 Rotary beacon switch
E47 Rear left work light S130 Windshield wiper-lights switch
E48 Rear left light S132 Gear shift switch
E50 Front left work light (optional) S136 Up and down switch
E51 Front left work light S137 Rear work lights switch
E52 Front left indicator S138 Rear wiper switch
E121 Front left light/horn S139 Display enter switch
E133 Front right light S140 Transport lock switch (optional)
E114 Valve block lamp switch (optional) S141 Front work lights switch
F1 Main fuse
8 SECTION 55 - ELECTRICAL SYSTEM

NAME DESCRIPTION NAME DESCRIPTION

S142 Ride control switch X125 12 ways MIC 70 connector
S143 Hydraulic speed control switch X130 12 ways DT connector
S150 Safety seat switch optional X131 13 Ways MARK connector
S134.1 Stop light switch X132 6 Ways DT connector
S134.2 Stop light switch X133 5 Ways MARK connector
SB1 Battery stopper X144 2 ways DT connector
ST1 Side panel X15.1 Starting switch MERIT connector
ST2 Front panel X15.2 Starting switch MERIT connector
ST3 Grab 4x1 X150 Safety seat switch 2 ways connector
X14 Antitheft-block control lamp X17 Seat option 4 ways connector
X17 Seat option Presetting relay grid heater option 2 ways
X2
X21 Diagnostic connector
X25 Foot accelerator connector X21 Diagnostic 10 ways connector
X31 Front loader quick coupler X23 EGS 9 ways DT connector
X55 Auxiliary 12 V socket X24 Hand accelerator 6 ways DT connector
X72 From pilot control cable X25 Foot accelerator 6 ways connector
X107 Water in fuel (WIF) X26 Grab sensor 3 ways DT connector
X124 Fast connection X27 Number plate 2 ways DT connector
X128 Optional X28 Rear left lamp 4 ways DT connector
XX From pilot control cable X29 Rear right lamp 4 ways DT connector
Y6 Forward speed solenoid valve Speed control solenoid valve 2 ways
X30
connector
Y7 Reverse speed solenoid valve
Front loader quick coupler 2 ways DT
Y8 4WD solenoid valve X208
connector
Y12 4X1 proportional solenoid valves optional
X32 Audible alarm 2 ways connector
Y25 Rear transport lock solenoid valve (optional)
X33 KM sensor 2 ways connector
Y30 Speed control solenoid valve (optional)
X34 Ride control 2 ways connector
Y32 Rear hammer solenoid valve (optional)
X35 Hand hammer button 2 ways connector
Y34 Ride control solenoid valve (optional)
X36 Rear hammer button 2 ways connector
Y35 Hand hammer solenoid valve
X37 Rear right light 4 ways connector
Engine-general wirings interface 18 ways
X1 X38 Rear right light 4 ways connector
connector
Rear windshield wiper motor 4 ways
Service-general wirings interface 31 ways X39
X10 connector
DT connector
X4 Air filter 2 ways connector
X106 Engine controller 89 ways Bosch connector
X40 Rear right light 4 ways connector
X107 Wif JPT 3 ways connector
X41 Blower motor 2 ways connector
X110 A/C 3 ways connector
X46 Left front light 4 ways connector
X111 A/C 9 ways mark connector
X42 Right front indicartor light 4 ways connector
Cabin-general wirings interface 5 ways
X12
MARK connector
X14 Antitheft 11 ways MARK connector
X121 7 ways MARK connector
 SECTION 55 - ELECTRICAL SYSTEM 9

NAME DESCRIPTION NAME DESCRIPTION

X43 Beacon lamp 4 ways connector Fuse relay board-genaral wiring 7 ways
XC2
X44 Front right light 4 ways connector connector
X45 A/C 11 ways connector Fuse relay board-genaral wiring 21 ways
XC3
connector
Front right indicator light 4 ways
X58 Fuse relay board-genaral wiring 21 ways
connector XC4
connector
X47 Left rear light 4 ways connector
Fuse relay board-genaral wiring 17 ways
X48 4 ways connector XC5
connector
X49 6 ways connector
Fuse relay board-genaral wiring 13 ways
X5 Fuel level sender 2 ways DT connector XC6
connector
X50 Right front light 4 ways connector Panel instrument 20 ways MIC 70
XST1
X51 Left front light 4 ways connector connector
X52 Left front indicator light 4 ways connector Panel instrument 20 ways MIC 70
XST2
X53 8 ways connector connector
X54 Radio 8 ways connector Rear traslation solenoid valve 2 ways
X202
connector
X55 Plug 90° 2 ways connector
Backhoe transport lock solenoid valve 2
Windshield washer pump 90° 2 ways X203
X56 ways connector
connector
X204 Claxon switch 2 ways connector
Windshield washer pump 90° 2 ways
X57 X210 Decluch button 2 ways DT connector
connector
Forward speed solenoid valve 2 ways
X6
connector
X64 A/C compressure switch 1 ways connector
X67 W/D + alternator 3 ways connector
X69 A/C pressure switch 2 ways DT connector
Reverse speed buzzer 2 ways DT
X7
connector
X72 3 ways connector
X8 4WD solenoid valve 2 ways DT connector
X80 90° 2 ways connector
X81 90° 2 ways connector
General-left side panel interface wirings 13
X87
ways connector
General-right side panel interface wirings 17
X88
ways connector
X9 Front harness 5 ways connector
Fuse relay board-genaral wiring 11 ways
XC1
connector
10 SECTION 55 - ELECTRICAL SYSTEM

START CIRCUIT ENGINE SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 11

SOLENOID VALVES SCHEMATIC

12 SECTION 55 - ELECTRICAL SYSTEM

SOLENOID VALVE SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 13

LIGHTS SCHEMATIC
14 SECTION 55 - ELECTRICAL SYSTEM

REAR WORK LIGHTS SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 15

WORK LIGHTS SCHEMATIC

16 SECTION 55 - ELECTRICAL SYSTEM

WINDSHIELD WIPER WASHER SCHEMATIC

 SECTION 55 - ELECTRICAL SYSTEM 17

HEATER AND RADIO SCHEMATIC

18 SECTION 55 - ELECTRICAL SYSTEM

AIR CONDITIONER SCHEMATIC

ï
í
Ó
ó õ
ïð ïï
ç
ì
Ô Ó Ø

î
× Ø ÓÔ Ý

ß Í
ïî
ë

Èïïï Èïïð Íìë

î ï ïð ïï

Èïïï Èïïð Íìë Èï

õïë õíð õïë

Úîéïèï

S Evaporator box S45 11 way connector

1 3rd speed relay 9 Potentiometer

2 Fuse 25 A 10 Speed switch

3 Ventilated electrical motor 11 Thermostat

4 1 and 2 speed resistor 12 12 V light

5 Electrical cock A Waterproof 2 way connection

X111 9 way connector B Waterproof 5 way connection

X110 2 way power connector

 SECTION 55 - ELECTRICAL SYSTEM 19

FRONT INSTRUMENT

Pos. Pin Function Signal

+12 J1 Positive (+12 V)
GND J2 Negative
S1 J3 Speedometer Sensor
L4 J4 W/L driving beams (blue) Positive
L3 J5 W/L position lights (green) Positive
+ILL J6 Backlighting (+) + Light
L8 J7 NC
L7 J8 NC
L6 J9 NC
L5 J10 NC
L1 J11 W/L direction (green) Positive
L2 J12 W/L brake oil level (red) Positive
20 SECTION 55 - ELECTRICAL SYSTEM

SIDE INSTRUMENT

Calibrations

GAGE TYPE INPUT READING TOLERANCE

320 OHMS Empty - minimum reading +0/-2°
FUEL LEVEL 185 OHMS Right - edge of red band ± 3° (Ref)
6.5 OHMS Full - maximum reading +4/-0°
193 OHMS ON ± 5 OHMS
LOW FUEL LAMP
185 OHMS OFF ± 5 OHMS
TACHOMETER Can message 0-3000 RPM ± 50 RPM
Can message Minimum reading 65 °C (149 °F) ± 3° C (37.4 °F)
COOLANT Can message Left edge of red band 106 °C (222.8 °F) ± 2° C (35.6 °F)
Can message Maximum reading 112 °C (233.6 °F) ± 3° C (37.4 °F)
11 V Right edge of lower red band ± 3° C (37.4 °F)
VOLT
16 V Edge of upper red band ± 3° C (37.4 °F)
385 OHMS Minimum reading 75 °C (167 °F) ± 3° C (37.4 °F)
TRANSMISSION 149 OHMS Left edge of red band 105 °C (221 °F) ± 2° C (35.6 °F)
112 OHMS Maximum reading 115 °C (239 °F) ± 3° C (37.4 °F)
 SECTION 55 - ELECTRICAL SYSTEM 21

CONNECTORS

CN1 CN2
PIN FUNCTION NOTE PIN FUNCTION NOTE
1 Not used Need to fuse at 1 A
1 Keep alive power
2 Key on power Wake up without disconnect

3 In gear input Digital input 2 Not used

4 Driving lights Digital input Twisted pair, with

3 Can bus input
120 OHM terminator
5 Front work lights Digital input
Twisted pair, with
6 Rear work lights Digital input 4 Can bus input
120 OHM terminator
7 Not used 5 Not used
8 Not used Audible alarm Floyd bell under
6
9 Not used buzzer 80 mA
Air conditioning 40 OHM relay =
10 Digital input 7 Starter interlock
system pressure 300 mA
11 Display input switch Digital input 8 Not used
12 Enter input switch Digital input 9 Not used
13 Up input switch Digital input 10 Not used
14 Down input switch Digital input 11 Not used
15 Cranking Digital input 12 Not used
16 Air filter restriction Digital input 13 Fuel level gauge Variable resistance
17 Not used Transmission
14 Thermistor
18 Park brake Digital input temperature

19 Not used 15 Not used

Idle validation 16 Foot accelerator 0.5-4.5 V

20 Digital input
switch 17 Hand accelerator 0.5-4.5 V
One touch Output monitored
21 Digital input 18 Foot accelerator
deceleration for diagnostics
22 Not used Output monitored
19 Hand accelerator
23 Not used for diagnostics

24 Not used 20 Foot accelerator

Transmission oil 21 Hand accelerator

25 Digital input
pressure 22 Not used
26 Not used 23 Not used
Low alternator
24 Alternator excitation
output signals fault
25 Not used
26 Ground Digital input