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    This document provides an overview of Skoda Power s.r.o., including its history developing steam turbines since 1859. It discusses Skoda's development of ultra-supercritical steam turbines up to 660 MW, including key parameters and materials. The document focuses on Skoda's 660 MW ultra-supercritical steam turbine currently installed at the Ledvice Power Plant in the Czech Republic, detailing its configuration, components, steam conditions and performance.

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    Fiala PDF

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    118 views52 pages
    This document provides an overview of Skoda Power s.r.o., including its history developing steam turbines since 1859. It discusses Skoda's development of ultra-supercritical steam turbines up to 660 MW, including key parameters and materials. The document focuses on Skoda's 660 MW ultra-supercritical steam turbine currently installed at the Ledvice Power Plant in the Czech Republic, detailing its configuration, components, steam conditions and performance.

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    This document provides an overview of Skoda Power s.r.o., including its history developing steam turbines since 1859. It discusses Skoda's development of ultra-supercritical steam turbines up to 660 MW, including key parameters and materials. The document focuses on Skoda's 660 MW ultra-supercritical steam turbine currently installed at the Ledvice Power Plant in the Czech Republic, detailing its configuration, components, steam conditions and performance.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    118 views52 pages

    Fiala PDF

    Uploaded by

    Rinjumon Rinju
    This document provides an overview of Skoda Power s.r.o., including its history developing steam turbines since 1859. It discusses Skoda's development of ultra-supercritical steam turbines up to 660 MW, including key parameters and materials. The document focuses on Skoda's 660 MW ultra-supercritical steam turbine currently installed at the Ledvice Power Plant in the Czech Republic, detailing its configuration, components, steam conditions and performance.

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    Skoda Supercritical

    Steam Turbine 660 MW


    Jiri Fiala
    Head of Engineering Dept.
    Skoda Power s.r.o.

    27th of October 2010


    Vrnjacka Banja - Serbia
    ŠKODA POWER
    ŠKODA History

    Establishment of the company in 1859

    Mr. Emil Škoda,


    founder of Škoda Works

    ŠKODA POWER
    ŠKODA History

    Eminent personalities in the history


    of ŠKODA steam turbines

    Prof. Auguste Rateau

    First steam turbine produced by ŠKODA Works in 1904


    Prof. Aurel Stodola

    ŠKODA POWER
    History Slide with Timeline and Key Milestones

    • 1904 - First steam turbine 550 HP system Rateau


    • 1911 - Turbines or the Rateau system were replaced by turbines of ŠKODA´s own design
    • 1932 - Two 23 MW steam turbines with steam reheating
    • 1959 - Turboset 110 MW
    • 1966 - Turboset 200 MW
    • 1976 - Turboset 220 MW for nuclear power plant
    • 1978 - Turboset 500 MW
    • 1992 - Turboset 1000 MW for nuclear power plant
    • 2007 - USC unit 660 MW for Ledvice Power Plant
    • 2009 - Company Doosan Heavy Industries & Construction has completed the acquisition
    ŠKODA POWER s.r.o. and established ŠKODA POWER s.r.o., A Doosan company

    ŠKODA POWER
    ULTRASUPERCRITICAL
    UNITS

    ŠKODA POWER
    Comparison of parameters

    47,0%

    46,0%
    285 bar
    600 °C
    45,0% 270 bar 620 °C
    580 °C
    vacuum: 0.045 bar
    nett efficiency

    600 °C

    44,0%

    250 bar
    43,0% 566 °C
    250 bar 566 °C
    540 °C
    560 °C
    42,0%

    167 bar
    41,0% 538 °C
    538 °C

    40,0%

    39,0%

    ŠKODA POWER
    Steam parameters development

    ŠKODA POWER
    Project information

    Power Plant Ledvice, Czech Republic:

    Client:
    CEZ – Czech Republic

    EPC :
    Skoda Praha Invest

    Main Deliveries:
    Boiler – Alstom
    Coal - lignite – heat content 11 MJ/kg, consumption 460 t/h
    Steam Turbine – SKODA Power type MTD 70
    Live steam 265 bars, temp. 597°C/606°C

    ŠKODA POWER
    Project information

    Škoda Power scope:


    • Condensing turbine MTD 70 - 660 MW
    • Generator with excitation system
    • Condensers
    • LP and HP feed water heating systems
    • All interconnecting piping, armatures
    • Control system, instrumentations
    • Lube oil system
    • By-passes
    • DWH system
    • TG foundation

    ŠKODA POWER
    HBD 660 MW 100% / 18,5°C

    ŠKODA POWER
    Škoda steam turbine design

    Turbine arrangement :
    1xHP, 1x double flow IP, 2x double flow LP
    Length of turbine 32170 mm
    Weight incl. main valves approx. 1091 t
    ŠKODA POWER
    Škoda steam turbine design

    Concept of USC Steam Turbine ŠKODA Design

    • Reliability: new USC turbine 660 MW is derived from successful


    and proven design of 500 MW – configuration is identical / USC
    turbine takes over the majority of modules
    • High steam temperature is enabled by application of modern heat
    resisting materials
    • Suppliers of basic components – rotor forgings, turbine casings,
    forgings and castings for turbine valves, material for blades are
    leading European companies with references from USC units
    • Vallourec-Mannesmann, Saarschmiede, Alstom, Böhler…

    ŠKODA POWER
    Basic Parameters of USC Turbine ŠKODA 660 MW

    • Live Steam Pressure / before HP ES valves 27,3 / 26,5 MPa


    • Live Steam Temperature-
    Boiler / before HP ES valves 600 / 597 °C
    • Steam Flow nominal 468 kg/s (1685 t/h)
    • Reheat Steam Temperature –
    boiler outlet / before IP valves 610 / 606,5 °C
    • Cooling Water nominal temperature 18,5 °C
    • Electrical Output 660 MW
    • Speed 3000 rpm
    • Thermal Efficiency of Turbine Cycle 51,5 %
    • η tdi HP / IP / LP 92,5 / 94,6 / 92%

    ŠKODA POWER
    Materials of Main turbine Components

    T671 H950

    G-X12CrMoVNbN9-1

    X14CrMoVNbN10-1
    27NiCrMoV15-6

    Bolts – parting Plane Inconel 718


    Blades Böhler T550 / Böhler T505SC
    Piping P92 / P91

    ŠKODA POWER
    Materials of Main turbine Components

     Moving blades
    • HP part Böhler T 550 Extra Re > 600 MPa Rm 800 to 950 MPa
    • IP part Böhler T 505SC Re > 750 MPa Rm 870 to 1020 MPa
    • LP part X12Cr13 mod. Re > 490 MPa Rm 650 to 800 MPa
    • LP part L-0 Böhler T 671 H950 Re > 1103 MPa Rm > 1172 MPa

     Turbine rotors
    • HP rotor COST F Re > 700 MPa Rm 800 to 950 MPa
    • IP rotor COST F Re > 700 MPa Rm 800 to 950 MPa
    • LP rotors 27NiCrMoV15-6 Re > 700 MPa Rm 850 to 1000 MPa

     Main steam valve chambers


    • HP valves G-X12CrMoVNbN 9 1 Re > 450 MPa Rm 620 to 850 MPa
    • IP valves G-X12CrMoVNbN 9 1 Re > 450 MPa Rm 620 to 850 MPa

    ŠKODA POWER
    Four casing configuration

    High pressure casing

    1 x HP – single flow (10 stages)


    Bearing span 5300 mm
    Weight 122 t

    ŠKODA POWER
    Four casing configuration

    High pressure casing

    ŠKODA POWER
    Four casing configuration

    Intermediate pressure casing

    1 x IP – double flow (2 x 8 stages)


    Bearing span 5450 mm
    Weight 154 t

    ŠKODA POWER
    Four casing configuration

    Intermediate pressure casing

    ŠKODA POWER
    Four casing configuration

    Low pressure casing

    2 x LP – double flow (4 x 5 stages)


    Bearing span 8250 mm
    Weight 2 x 370 t

    ŠKODA POWER
    Four casing configuration

    LP rotor – solid forged


    Weight 80 t

    ŠKODA POWER
    Four casing configuration

    Last stage moving blade

    Material T 671
    Length 1085 mm (42”)

    ŠKODA POWER
    Four casing configuration

    LP casing – steam inlet

    ŠKODA POWER
    Main steam valves

    HP control and stop valve

    • two chambers / left and right / alongside HP


    casing
    • Valve body material P91
    • Basic material of inner parts P91, P92
    • Stop valve balanced type
    • Control valves valve unbalanced type
    • Graphite spindle sealing

    ŠKODA POWER
    Main steam valves

    LP control and intercept valve

    • IP Interception and Control Valves


    - four combined valves - two on
    each side of IP turbine
    • Valve body material P91
    • Basic materials of inner parts P91,
    X22CrMoV
    • Intercepting and control valve
    balanced
    • Graphite Chesterton spindle sealing

    ŠKODA POWER
    Main steam valves

    ŠKODA POWER
    Turbine journal bearings

    Diameter
    [mm]

    Front HP Ø 300

    Rear HP Ø 400

    Front IP Ø 400

    Rear HP Ø 500

    Front LP1 Ø 560

    Rear LP1 Ø 560

    Front LP2 Ø 560

    Rear LP2 Ø 560

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    MAIN DATA OF MACHINE HALL:

    Whole length of TG 59,7 m (incl. space for gen. rotor assy)


    TG elevation 15,00 m (TG centr. 16,3 m)
    Machine hall dimension cca 39 x 90 m
    Main machine hall elevation + 15,00 m,
    + 6,00 m (heaters),
    ± 0,00 m,
    - 4,50 m

    TG foundation with spring supported upper slab


    No. of springs (GERB) 142 pcs

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    TG foundation

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    TG foundation
    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    Checking point of foundation

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    GENERATOR

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    GENERATOR

    Stator weight 316 t


    Rotor weight 75 t
    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    GENERATOR

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    Main steam condensers:

    No. of pieces for unit 2


    Type of condenser surface, single path
    Heat transfer area 2 x 19 000 m²
    Tubing – number 20 462 pcs
    dimensions Ø 22,0 x 0,70 x 13 520 mm
    material ss
    Condenser superstructure LP by pass damp tubes
    LPH No. 1 (condenser 1)
    LPH No. 2 (condenser 2)
    Cooling water flow 15 000 kg/s
    Evacuation 3 x 50% - water ring pumps
    Ball continuous sponge cleaning system

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    Main condenser - tubes

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    Main condenser

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    LP heater – for placing into condenser neck

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    LP heater – placed in condenser neck

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    Feed water tank – dia 4 m length 21,5 m


    Weight 120 t
    Capacity 250 m3

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    Feed water tank

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    TG 660 MW

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    TG 660 MW

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    ŠKODA POWER
    ŠKODA USC 660 MW UNIT

    Thank very much you for your attention.

    Questions, please.

    ŠKODA POWER

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