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    Procedure Fabrikasi Tanki

    Uploaded by

    Muhammad Yunus Nurdin
    The document describes the fabrication procedure for rolling shell plate storage tanks. It involves marking and cutting plates, then rolling them into cylindrical shells. The rolling process begins with pinch rolling and pyramid rolling to start the curve, followed by cold then normal rolling. The shells are checked against templates to ensure dimensions are within tolerances specified in standards like API 650. Rolling follows a set sequence and practices to produce shells meeting design requirements.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Procedure Fabrikasi Tanki

    Uploaded by

    Muhammad Yunus Nurdin
    426 views10 pages
    The document describes the fabrication procedure for rolling shell plate storage tanks. It involves marking and cutting plates, then rolling them into cylindrical shells. The rolling process begins with pinch rolling and pyramid rolling to start the curve, followed by cold then normal rolling. The shells are checked against templates to ensure dimensions are within tolerances specified in standards like API 650. Rolling follows a set sequence and practices to produce shells meeting design requirements.

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    fabrication procedure for tank

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    The document describes the fabrication procedure for rolling shell plate storage tanks. It involves marking and cutting plates, then rolling them into cylindrical shells. The rolling process begins with pinch rolling and pyramid rolling to start the curve, followed by cold then normal rolling. The shells are checked against templates to ensure dimensions are within tolerances specified in standards like API 650. Rolling follows a set sequence and practices to produce shells meeting design requirements.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    426 views10 pages

    Procedure Fabrikasi Tanki

    Uploaded by

    Muhammad Yunus Nurdin
    The document describes the fabrication procedure for rolling shell plate storage tanks. It involves marking and cutting plates, then rolling them into cylindrical shells. The rolling process begins with pinch rolling and pyramid rolling to start the curve, followed by cold then normal rolling. The shells are checked against templates to ensure dimensions are within tolerances specified in standards like API 650. Rolling follows a set sequence and practices to produce shells meeting design requirements.

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    You are on page 1of 10

    DOC NO Rev 0

    JOB NO

    SHEET NO
    PERBAIKAN KERUSAKAN-KERUSAKAN PADA
    PROJECT
    TANKI 38T-104 AREA 30 PT. PERTAMINA
    TITLE
    (PERSERO) RU IV CILACAP
    LOCATION CILACAP, JAWA TENGAH

    DOCUMENT TITLE :

    FABRICATION
    PROCEDURE

    MARKING, CUTTING, BEVEL


    AND ROLLING
    SHELL PLATE STORAGE TANK

    REVISION NO DESCRIPTION PREPARED BY CHECKED BY APPROVED BY

    3
    2
    1
    0 Issue for bid SH IZ
    FABRICATION PROCEDURE

    Contents
    1. SCOPE: .......................................................................................................................................... 2
    2. PURPOSE: ...................................................................................................................................... 2
    3. REFERENCE: .................................................................................................................................. 2
    4. METHOD OF CONSTRUCTION: ...................................................................................................... 2
    5. FABRICATION WORK: .................................................................................................................... 2
    5.1 MARKING AND CUTTING .............................................................................................................. 3
    5.1.1 SHELL PLATE FABRICATION ........................................................................................... 3
    5.1.2 TOLENRANCE : ............................................................................................................... 3
    5.2 ROLLING POCESS........................................................................................................................... 6
    5.2.1 ROLLING ........................................................................................................................ 6
    5.2.2 ROLLING DEPENDS ........................................................................................................ 6
    5.2.3 METHODE ROLLING SEQUENCE..................................................................................... 6
    5.2.4 ENGINEERING PRACTICES PROCEDURE FOR ROLLING ................................................... 8
    5.2.5 TOLERANCE ON CIRC. OF SHELL .................................................................................... 9

    1
    FABRICATION PROCEDURE

    1. SCOPE:

    This procedure covers detailed activities , marking cutting, roll, bending for fabrication of the
    storage tanks, and also equipment & manpower required for the same. All the tasks / activities
    need to be carried out with care and good workmanship and in accordance with the
    specifications to achieve satisfactory completion of the whole activities.

    2. PURPOSE:
    The purpose of this document is to follow proper methodology to carry out the activities in
    Proper sequence for fabrication (rolling and bending) of the storage tanks

    3. REFERENCE:
    API 650; ASME Sec IX; ASME Sec V

    4. METHOD OF CONSTRUCTION:

    5. FABRICATION WORK:

    All fabrication work involving material identification, marking, cutting, rolling and bending
    shall be done in accordance with this job procedure, API 650 (Latest edition) documents.

    The workmanship shall be good in every respect meeting all safety, QC & NDT requirements,
    with the coordination of Engineer-In-Charge.

    Lay all the plates, Structural in such a way prior to fabrication to facilitate proper checking of
    dimensions & heat no.

    Mark the components as per the drawing

    2
    FABRICATION PROCEDURE

    5.1 MARKING AND CUTTING


    5.1.1 SHELL PLATE FABRICATION
    - Lay all the plates in the open area such a way easy for marking and cutting.
    - Mark the plates as per drawing and to the satisfaction of Engineer-in-charge.
    - The cutting operation includes beveling shall be carried out by gas cutting
    method on all the four sides or mechanical beveling machine.
    - Grind the cut edges smooth to remove slag and burr.
    - The edge prepared plates shall be shifted by crane/overhead crane to the
    rolling area.
    - The plates shall be fed to rolling machine by means of crane & proper lifting
    tools and tackles.
    - The plate shall be rolled as per drawing details and the radius shall be checked
    using Template.
    - Proper care shall be taken for the smooth curvature.
    - 36’’ Long (5 to 6mm thk.) Template shall be used to check rolling curvature
    accurately.
    - The Template shall be checked and cleared by inspection authority.
    - The rolled plates shall be inspected and shall be within 3mm. of tolerance limit.
    - The rolled plates shall be shift to shot blasting yard to carry out the shot blast
    as specification ( Primer Coating ).
    - Final profile and dimensions check

    5.1.2 TOLERANCE :

    - L : +- 1 mm/M Max 3mm


    - W: +- 1 mm/M Max 3mm
    - Diagonal 1 and Diagonal 2 : 1mm/M Max 5mm
    - Identification marking Perpendicular to rolling direction
    - L : Nominal circumference : mean Dia x P ( 3.14)

    3
    FABRICATION PROCEDURE

    4
    FABRICATION PROCEDURE

    5
    FABRICATION PROCEDURE

    5.2 ROLLING POCESS


    5.2.1 ROLLING
    - Before rolling was execute the procedure marking, cutting and checking of shell
    plate was passed

    5.2.2 ROLLING DEPENDS


    - Provide necessary allowance ( 1.5 to 2 times the thickness)
    - Gas Cut
    - Wastage of the material
    - Increased cycle time
    - Edge breaking to remove out peak out
    - Not feasible for all the thickness
    - Pressure required is more

    5.2.3 METHOD ROLLING SEQUENCE


    1. PINCH ROLLING
    2. PRYRAMID ROLLING
    3. COLD ROLLING
    4. NORMAL ROLLING
    5. CHECKING SHELL OVALITY AND CIRCUMFERENCE
    6. CHECK THE PEAK OUT
    7. CHECK THE PEAK IN
    8. TEMPLATE

    1. PINCH ROLLING

    Bending at the plate ends


    Bottom roller shifted from center to either left or right
    Pressure applied > normal rolling pressure

    2. PYRAMID ROLLING
    See Figure below

    6
    FABRICATION PROCEDURE

    7
    FABRICATION PROCEDURE

    3. COLD ROLLING

    Rolling at normal room temperature

    4. NORMAL ROLLING

    Plate placed between top and bottom roller and pressure applied slowly on top
    roller the required diameter

    5. CHECKING SHELL OVALITY AND CIRCUMFERENCE

    OVALITY :

    id MAX-id MIN

    = 0.5% OF NOMINAL DIAMETER

    6. CHECK THE PEAK OUT

    Check peaking sweep board of 36" wide, acceptable tolerance


    shall the as per API-650 clause 5.5.4 (local deviation shall not exceed 1/2")

    7. CHECK THE PEAK IN

    Check peaking sweep board of 36" wide, acceptable tolerance


    shall the as per API-650 clause 5.5.4 (local deviation shall not exceed 1/2")

    8. TEMPLATE
    - To check the inside diameter
    - made out of 6 – 9 mm thickness plate
    - 36’’ Long (5 to 6mm thk.) Template shall be used to check rolling curvature
    accurately

    5.2.4 ENGINEERING PRACTICES PROCEDURE FOR ROLLING


    - Check diagonal of the plate to be rolled
    - Stamp identification mark on the outer surface of widht so that, when the plate
    is rolled in to a shell the identification mark can be seen from out side

    8
    FABRICATION PROCEDURE

    - Identification mark should be stamp parallel to width of plate


    - Always pain rolling direction with an arrow on plate to be rolled
    - Remove burrs, dust, dirt from the edge og plate before is fed in to rolling
    machine
    - While edge breaking a very long plate, hold one end of such plate with crane
    whine other end is being edge broken
    - Always refers capacity chart of particular rolling machine before attemping any
    bending/rolling on that machine
    - Check aligment of the roller, before rolling is attemped\ensure that required
    template are available before rolling is taken up

    5.2.5 TOLERANCE ON CIRC. OF SHELL

    The Required Circumferences shal be calculated by the following methode

    REQUIRED CIRCUMFERENCE = ( ID+ 2T)* PI

    WHERE id : INSIDE DIA AS SPECIFIED IN DRAWINGS

    T : ACTUAL THICKNESS MEASURED AT ENDS

    Measure the actual circimferene on the job

    Only calibrated tapes should be used for measurement

    Compare these two values of circumference and check the acceptability base on
    given tolerance spec as per API 650

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