SEBM038800

KOMATSU-iBLADE Specification

MACHINE MODEL SERIAL No.

D155AX-5 76001 and up

• This manual contains only information related to the KOMATSU-iBlade Specification.

For other information, see the D155AX-5 Shop Manual SEBM034806.

• This shop manual may contain attachments and optional equipment that are not available
in your area.
Please consult your local Komatsu distributor for those items you may require.
Materials and specifications are subject to change without notice.

• D155AX-5 mounts the SA6D140E-3 engine.

For details of the engine, see the 140-3 Series Engine Shop Manual.

© 2005
All Rights Reserved
Printed in Japan 03-05 (01) 00-1
GENERAL

CONTENTS

No. of page
01 GENERAL ............................................................................................................................ 01-1

10 STRUCTURE, FUNCTION AND

MAINTENANCE STANDARD............................................ 10-1

30 DISASSEMBLY AND ASSEMBLY ..................................................... 30-1

90 OTHERS ................................................................................................................................ 90-1

00-2 D155AX-5
 01 GENERAL

SPECIFICATION DRAWING ........................................................................................................................01- 2

D155AX-5 01-1
GENERAL SPECIFICATION DRAWING

SPECIFICATION DRAWING

Full U-tilt dozer U-tilt dozer Semi U-tilt dozer Full U-tilt dozer
Item Unit
+ Giant ripper + Giant ripper + Multi-shank ripper + Multi-shank ripper
A Overall length mm 8,550 8,155 8,155 8,550
B Overall height mm 4,195 4,195 4,195 4,195
C Overall width mm 4,265 3,955 3,955 4,265

01-2 D155AX-5
 10 STRUCTURE, FUNCTION AND
MAINTENANCE STANDARD

WORK EQUIPMENT CONTROL..................................................................................................................10- 2

PPC VALVE...................................................................................................................................................10- 4

D155AX-5 10-1
STRUCTURE, FUNCTION AND MAINTENANCE STANDARD WORK EQUIPMENT CONTROL

WORK EQUIPMENT CONTROL

• The drawing shows a pitch dozer and pin puller installed vehicle.

10-2 D155AX-5
STRUCTURE, FUNCTION AND MAINTENANCE STANDARD WORK EQUIPMENT CONTROL

1. Work equipment lock lever

2. Blade control lever
3. Blade automatic control ON/OFF selector switch
4. PPC lock valve

Lever positions
A. Blade HOLD
B. Blade LOWER
C. Blade FLOAT
D. Blade RAISE
E. Blade (left tilt)
F. Blade (right tilt)
M. FREE
N. LOCK
O. Blade automatic control selector switch OFF
P. Blade automatic control selector switch ON

Outline
• The work equipment control employs a PPC sys-
tem which uses a PPC valve to move the spools
of the control valve.
• Work equipment lock lever (1) is interconnected
with PPC lock valve (4), and when it is at the
LOCK position, the flow of oil in the PPC circuit is
stopped.

D155AX-5 10-3
STRUCTURE, FUNCTION AND MAINTENANCE STANDARD PPC VALVE

PPC VALVE
For blade lift and tilt

1. PPC valve PPPC : From manual/auto selector valve port B1

2. Shuttle valve (via PPC lock valve)
3. EPC valve T : To hydraulic tank
PEPC : From manual/auto selector valve port P1
PC1 : To blade lift valve (LOWER) port P3
(via junction block B2)
PC2 : To blade lift valve (RAISE) port P4
PC3 : To blade lift valve (LEFT TILT) port PA1
PC4 : To blade lift valve (RIGHT TILT) port PB1

10-4 D155AX-5
STRUCTURE, FUNCTION AND MAINTENANCE STANDARD PPC VALVE

Function
• The EPC solenoid valve consists of the propor-
tional solenoid valve portion and the oil pressure
block.
• From the control box (TOPCON), an electric sig-
nal is sent to the EPC valve according to the
amount that right control lever is moved.
• When signal current i is received from the control
box, an EPC output is generated in proportion to
the level of the current to drive the work equip-
ment valve.
The shuttle valve supplies the higher output of
the PPC valve and EPC valve to the work equip-
ment valve to drive the spool.

Operation
1. When signal current is 0 (coil deenergized)
• When there is no signal current flowing from the
controller to coil (9), coil (9) is deenergized.
• For this reason, spool (6) is pushed to the right in
the direction of the arrow by spring (7).
• As a result, port P is closed, and the pressurized
oil passing through the PPC and EPC charge
valve from the charge pump does not flow to the
control valve.
At the same time, pressurized oil from the control
valve flows from port C through port T and is
drained to the tank.

D155AX-5 10-5
STRUCTURE, FUNCTION AND MAINTENANCE STANDARD PPC VALVE

2. When signal current is small (coil excited,

during fine control )
• When a small signal current flows to coil (9), coil
(9) is excited and a propulsion force pushing to
the left in the direction of the arrow is generated
in plunger (10).
• Push pin (8) pushes spool (6) to the left in the di-
rection of the arrow and pressurized oil flows
from port P to port C.
• The pressure at port C rises and the force acting
on face a of spool (6) + the spring load of spring
(7) becomes greater than the propulsion force of
plunger (10). When this happens, spool (6) is
pushed to the right, port P and port C are shut off,
and at the same time, port C and port T are con-
nected.
• As a result, spool (6) moves to the left or right to
a position where the propulsion force of plunger
(10) is balanced with the pressure at port C + the
spring force of spring (7).
• Therefore, the circuit pressure between the EPC
valve and the control valve is controlled in pro-
portion to the size of the signal current.

3. When signal current is large (coil is excited,

full power control)
• When signal current flows to coil (9), coil (9) is
excited.
• The signal current at this point is the maximum,
so the propulsion force of plunger (10) is also the
maximum.
• Because of this, spool (6) is pushed to the left in
the direction of the arrow by push pin (8).
• As a result, the maximum flow of pressurized oil
from port P flows to port C and the circuit pres-
sure between the EPC valve and the control
valve becomes the maximum.
At the same time, port T is closed and no oil flows
to the tank.

10-6 D155AX-5
 30 DISASSEMBLY AND
ASSEMBLY

REMOVAL AND INSTALLATION OF ROPS GUARD .................................................................................30-2

D155AX-5 30-1
DISASSEMBLY AND ASSEMBLY REMOVAL AND INSTALLATION OF ROPS GUARD

REMOVAL AND INSTALLATION OF ROPS GUARD

Removal
1. Remove clip (1) (installed in the operator's cab).
2. Pull antenna cable (2) out of hole h1.
3. Disconnect connector CN-GP9 at position P.
4. Remove clips (3).
5. Pull the antenna cable and rotary lamp wiring
harness (4) out of hole h2.
6. Remove the ROPS according to the Shop man-
ual for the standard model.

Installation
• Carry out installation in the reverse order to
removal.

30-2 D155AX-5
 90 OTHERS

HYDRAULIC CIRCUIT DIAGRAM (FOR iBLADE SPECIFICATION)........................................................... 90- 3

EELECTRICAL CIRCUIT DIAGRAM (FOR iBLADE SPECIFICATION) ....................................................... 90- 5

D155AX-5 90-1
OTHERS HYDRAULIC CIRCUIT DIAGRAM (FOR iBLADE SPECIFICATION)

HYDRAULIC CIRCUIT DIAGRAM

(FOR iBLADE SPECIFICATION)

D155AX-5 90-3
OTHERS ELECTRICAL CIRCUIT DIAGRAM (FOR iBLADE SPECIFICATION)

ELECTRICAL CIRCUIT DIAGRAM

(FOR iBLADE SPECIFICATION)

D155AX-5 90-5