C.P.C.I.C.F.

FUSELAGE - GALLEY AREA AND SERVICE DOOR THRESHOLD

1. NATURE AND REASON FOR CORROSION MOD. 2826 (AA3 D1; O83 D1)
The corrosion is mainly located in the following areas: • The modification consists in spraying PR 1436GS on floor structure :
Rails, cross beams, frames, skin, stringer, crease beam under galley and
a. FR 36 and FR 37 lower segments. lavatory.
b. Floor beams between FR 36 and FR 39. Note : The AV8 protection must be applied after the PR 1436GS
c. Stringer 16 and 17.
d. Service door threshold. MOD. 3768 (ST1 D; ST2 D; ST3 D444; ST4 D466; ST5 D443)
• To improve the service door threshold against corrosion:
e. Auxiliary sill at stringer 17
− Install plate screws using PR under head.
The corrosion is caused by galley spillage and water penetration at level of − Add flanged holes on the web to water drainage.
service door threshold.
− Add new drainage holes at STR16 and 17.

2. RECOMMENDATIONS
MOD. 3770 (ST1 D388; ST2 D; ST3 D431; ST4 D466; ST5 D443)
• Apply water repellent products according to JIC 122351 PRO 10000 • To improve the corrosion life on the seat tracks:
periodically (as required) and keep the area clean.
− To apply PR1436G at the seat track ends, located near the rear doors
• Embody SB as indicated in paragraph 4. and toilet area.
• For A/Cs operating in a severe environment reduce the interval of the
inspection tasks. MOD. 3841 (ST1 D384; ST2 D; ST3 D429; ST4 D466; ST5 D443)
• Change the water repellent protection type from LPS3 to AV8.
3. PRODUCTION CORRECTIVE ACTION
MOD. 2817 (AA1 D1; O81 D1,OU1 D1, 2, 3 partial, 4) MOD. 3845 (ST1 D; ST2 D; ST3 D451; ST4 D466; ST5 D443)
• The modification consists in spraying PR 1436GS on floor structure : • Increase length of drain tubes towards the fuselage bottom at BL0.
Rails, cross beams, frames, skin, stringer, crease beam under galley and
lavatory. MOD. 4024 (ST2 D; ST3 D444)
Note : The AV8 protection must be applied after the PR 1436GS • Install a bead of sealant between the floor components and the rails and
the floor component themselves.

53-61-00
Page 1
Doc. N° : DS/ET 531. 0129/91 REV. 3 Feb. 2005
 C.P.C.I.C.F.
MOD. 4025 (ST1 D392; ST4 D466; ST5 D443)
4. IN SERVICE PREVENTIVE ACTION
• Install a bead of sealant between the floor components and the rails and
the floor component themselves. For information:
SL ATR42 51-5002 (corrosion preventive actions and modifications status
MOD. 4068 (ST1 D; ST4 D466; ST5 D445) report).
• Change clip-nuts with ancor nuts at installation of floor panels and floor SL ATR72 51-6001 (corrosion preventive actions and modifications status
beam of seat tracks. report).
For prevention:
MOD. 4070 (ST1 D; ST3 D479; ST4 D487; ST5 D484)
SB ATR42 25-0092 (MOD. 4025).
• Change the threshold web design to permit an easy cleaning and better
SB ATR72 25-1037 (MOD. 4024).
drainage.
SB ATR42 53-0083 (MOD. 3768).
• Delete the drain channel.
SB ATR42 53-0086 (MOD. 3768).
• Enlarge the drain holes and cover them with a removable filter.
SB ATR42 53-0087 (MOD. 8078).
MOD. 4311 (ST2 D; ST3 D468) SB ATR42 53-0105 (MOD. 4070).
• Change clip-nuts with anchor nuts at installation of floor panels and SB ATR42 53-0128 (MOD. 8381). X
floor beam of seat tracks. SB ATR42 53-1085 (MOD. 8381). X
SB ATR72 53-1045 (MOD. 3768).
MOD. 5550 (ST3 D723; ST5 D643)
SB ATR72 53-1048 (MOD. 3768).
• Corrosion protection adding new products AV-DEK and new composite
clip-nuts in entry and service door area. SB ATR72 53-1049 (MOD. 8078).
SB ATR72 53-1059 (MOD. 4311).
MOD. 8078 (ST1 D) SB ATR72 53-1068 (MOD. 4070).
• Add filters.
• Increase length of drain tubes. JIC 122111 CLN 10000 (external cleaning).
JIC 122112 CLN 10000 (internal cleaning).
MOD. 8381 (ST1 D; ST2 D; ST3 D; ST4 D; ST5 D)
JIC 122351 PRO 10000 (application of corrosion inhibiting compound).
• Corrosion protection adding new products AV-DEK and new composite
clip-nuts in cargo door area and in entry/service doors area.

53-61-00
Page 2
Doc. N° : DS/ET 531. 0129/91 REV. 3 Feb. 2005
 C.P.C.I.C.F.
Task ZL-141-GVI-10030 was 8CCA is 2CCA.
5. REPAIR ACTION UNDERTAKEN
ATR42 400/500:
• Mild corrosion treated by SRM 51-21-42.
Task ZL-141-GVI-10000 INT.: 2YE
• For repairs and allowable damage on floor beams, seat tracks, floor
panel attachments and frames refer to SRM 53-00-00 and Task ZL-141-GVI-10010 INT.: 4YE
SRM 53-61-40.
• Replace the parts affected by severe corrosion and contact ATR
STRUCTURE ENGINEERING SUPPORT for corrosion data base. X FOR MORE DETAIL SEE CHAPTER 53-03-01
(CORROSION ON ATR-500 MODELS)
6. EXISTING MAINTENANCE PROGRAM
ATR42:
Task ZL-141-GVI-10020 INT.: 2CCA; 4CCA with MOD. 353 and 2817.
Task ZL-141-GVI-10030 INT.: 8CCA.

ATR72:
Task ZL-141-GVI-10020 1 INT.: 4CCA.
Task ZL-141-GVI-10030 1 INT.: 8CCA.

7. MAINTENANCE PROGRAM IMPROVEMENTS

ATR42:
Task ZL-141-GVI-10020-1 and -2 modified: added new access panels
INT. 2CCA.
Task ZL-141-GVI-10020-3 and -4 deleted.
Task ZL-141-GVI-10030-1 deleted.

ATR72:
Task ZL-141-GVI-10020 becomes ZL-141-GVI-10050.

53-61-00
Page 3
Doc. N° : DS/ET 531. 0129/91 REV. 3 Feb. 2005
 C.P.C.I.C.F.
FUSELAGE - GALLEY AREA AND SERVICE DOOR THRESHOLD

SERVICE DOOR 142, 256

THRESHOLD AREA

FR 36 A
FR 37

53-61-00
Page 4
Doc. N° : DS/ET 531. 0129/91 REV. 3 Feb. 2005
 C.P.C.I.C.F.
FUSELAGE - GALLEY AREA AND SERVICE DOOR THRESHOLD

FR 36 A
FR 37

53-61-00
Page 5
Doc. N° : DS/ET 531. 0129/91 REV. 3 Feb. 2005
 C.P.C.I.C.F.
FUSELAGE - GALLEY AREA AND SERVICE DOOR THRESHOLD
NOTE:
− The marketing master (MM4001/MM4002 composite clip-nut) are
intended for use inside the pressurized section of the aircraft in place of
metal clip-nut to reduce the potential for corrosion with aluminum
structure:
• 1st Don’t scratch the protection
nd
• 2 Eliminate galvanic corrosion

− The clip-nut MM4001-3-1 and MM4001-3-2 can replace most of

original metallic clip-nut installed on ATR on concerned areas (galley
area, service door and entry door areas, toilettes).

Composite clip-nut

NTA 11456-XXG (metallic clip-nut)

or equivalent BAC N10Y D (metallic clip-nut)
or MM4001-3-1 (composit clip-nut)
or MM4001-3-2 (composit clip-nut)
Installation of clip-nut
53-61-00
Page 6
Doc. N° : DS/ET 531. 0129/91 REV. 3 Feb. 2005