QAP Final

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BOC INDIA LIMITED Format No.

:
Doc No.:
Rev.:
A MEMBER OF LINDE GROUP
QUALITY ASSURANCE PLAN- STRUCTURAL WORKS

Project: Cryogenic Nitrogen Plant


Client: Bharat Oman Refineries Ltd.
Consultant: Engineers India Ltd.
Vendor: BOC India Ltd.
Location: Bina(M.P.)
GENERAL PERFORMING FUNCTION INSPECTION FUNCTION

SR No. Testing & Type of REMARKS


Code of Reviewer/ Sampling
Activity Description Performer Checker Inspection (Approval)
performance Approver Plan
Code Surveilance
COMPRESSOR SHED STRUCTURAL WORKS
1
Receipt of Approved Drawings & Sr. Planning
Document Control Planning Engineer
1.1 Engineer EIL As Per ITP AS Per ITP

Withdrawl of Client's Matenals Approved Drawings


Store QC Material
1.2 Keeper Enggineer Do Do Specification Do
Inspection of Incomming Materials &
Welding Cosuambles at Site & P.O/TC/App Mat Spec
1.3 Dcumentation Do Do Do Do Do Do
EIL Spec. No. 6-17-
Welding Procedure & Welder's 0003 Rev 02/ASME Sec Sr. Q.C. ASME Sec
Q.C. Engineer
Qualification Approval lX/ IS7307/ Engineer lX/ IS 7307
1.4 IS7310/ASME B31.3 Do Do Do
Electrode Control Procedure ASME Sec II Part C
Store Sr. Q.C. ASME Sec II
1.5 Keeper Engineer Do Do Part C Do
Calibration of Inspction & Measuring Sr. Q.C. Applicable
Applicable Standard Authirised Lab
1.6 Instuments Engineer Do Do Standard Do
ASME Sec V/ ASME Sr. Q.C.
NDT Procedure Q.C. Engineer ASME Sec V
1.7 Sec Vlll Div 1 Engineer Do Do Do
Sr. Q.C. Technical
Procedures Other than NDT Q.C. Engineer
1.8 Engineer Do Do Specification Do

Execution Sr Execution
Erection Scheme AFC Drawing
Engineer Engineer
1.9 Do Do Drawings Do

Prepared By……………………. Checked By…………………. Reviewed By……………………….


Name: Name: Name:
Engineer(QA/QC) Engineer(QA/QC)
BOC India Ltd. BOC India Ltd. EIL
Format No.: DWE/QAP/STRU./ 01
Driplex Water Engineering Pvt. Ltd Doc No.: DWE/246/STR/QAP/01
QUALITY ASSURANCE PLAN- STRUCTURAL WORKS Rev.: R-0

Project: Modernization of ETP plant at ONGC Uran


Client: Oil & Natural Gas Corporation Limited
Consultant: SAGA Global Consultant-Mumbai
Vendor: Driplex Water Engineering Pvt. Limited
Location: ONGC-URAN
BIOTOWER STAIRCASE & OTHER STRUCTUAL WORKS
CHARACTERISTIC TYPE/METHOD OF EXTENT OF REFERENCE AGENCY
SlNo. GENERAL
CHECK CHECK CHECK DOCUMENTS DWEPL SAGA SAGA
A PRE FABRICATION ACTIVITY
Review of calibration certificate of Instrument/ Review of
Visual checkup 100%
1 Testing equipment. Certificates Calibration Certificate P WC R

2 Checking of structural steel material

supplied by contractor, manufacturer test Review of MTC Visual checkup 100% MTC P WC R

certificate/Testing (As applicable)

3 Welding filler material approval/ qualification. Review of MTC Visual checkup 100% MTC P WC R

(a) Manufacture Test certificate/ document. Review of MTC Visual checkup 100% MTC P WC R
(b) Testing if any. Random P WC W
Procedure
Qualification
4 WPS/WPTR Qualification
Test
100% IS 7307,IS 7310 P WC R
Performance
Procedure
Qualification
5 Welders performance qualification Qualification
Test
100% IS 7307,IS 7311 P WC W
Performance
SAGA Approved
6 Layout checking Dimensions Visual checkup 100%
Drawings
P WC S
Preparation and approval of Fabrication Review of
7 drawings Drawings
Visual checkup 100% Do P WC R

B. FABRICATION ACTIVITY.
Dimensional and fit-up checks, including
Dimensions &
1 provision of slopes for deflection, where ever
Fit-up
Visual checkup 100% Do P WC S
required.
2 Visual check for welding Soundness Visual checkup 100% Do P WC R
Grinding and cleaning surface preparation for
3 painting and primer application.
Surface Visual checkup Random Do P WC R
Format No.: DWE/QAP/STRU./ 01
Driplex Water Engineering Pvt. Ltd Doc No.: DWE/246/STR/QAP/01
QUALITY ASSURANCE PLAN- STRUCTURAL WORKS Rev.: R-0

Project: Modernization of ETP plant at ONGC Uran


Client: Oil & Natural Gas Corporation Limited
Consultant: SAGA Global Consultant-Mumbai
Vendor: Driplex Water Engineering Pvt. Limited
Location: ONGC-URAN
BIOTOWER STAIRCASE & OTHER STRUCTUAL WORKS
CHARACTERISTIC TYPE/METHOD OF EXTENT OF REFERENCE AGENCY
SlNo. GENERAL
CHECK CHECK CHECK DOCUMENTS DWEPL SAGA SAGA
As per EIL Spec-
Visual & DFT
4 Application of specified paint, painting thickness. Visual & DFT
Checkup
Random 6743-0642-PT-F06 P WC R
Rev-0

C. FIELD ERECTION ACTIVITIES.


SAGA Approved
1 Correctness of location Location Visual Checkup 100%
Drawings
P WC S

2 Orientation of bracing, lugs Dimensions Visual Checkup 100% Do P WC S


Dimensions &
3 Alignment & levels
Water level
Measurement Random Do P WC W

4 Field welding(if any) Soundness Visual Checkup Random Do P WC W

5 Grouting Dimensions Visual Checkup 100% Do P WC S


LEGENDS;-
S :Survillance WC : 100% Examination by DWEPL
W : Witness P : Performer
R :Review

PREPARED BY CHECKED BY REVIEWED BY APPROVED BY

Sign Sign Sign Sign

Name Name Name

DWEPL DWEPL SAGA SAGA


/QAP/STRU./ 01
246/STR/QAP/01
R-0

REMARKS
/QAP/STRU./ 01
246/STR/QAP/01
R-0

REMARKS

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