30 KL Item No- 2107 B

MECHANICAL DESIGN OF CONE ROOF TANK

ETHYLE ACETATE STORAGE TANK

ITEM No. - T-2107 B

ETHYLE ACETATE DAY TANK
(3.15 m Dia x 4.0 m Height)

CLIENT :- Jubilant Organosys

PROJECT:- ACETIC ANHYDRIDE PLANT

Bharuch , Gujrat
j

1 12/3/2018 Issued For Client's Approval Saurabh KP Sahu KP Sahu

0 3/3/2018 Issued For Client's Approval Saurabh KP Sahu MB Lal
No. Date DESCRIPTION BY CHK'D APP'L

Page 1 of 34
 30 KL Item No- 2107 B

CONTENTS

1.0 TANK PROCESS / MECH. DESIGN DATA

1.1 FINAL ADOPTED MECHANICAL DESIGNED DATA

2.0 SHELL DESIGN DATA

3.0 CALCULATION OF SHELL THICKNESS

4.0 BOTTOM PLATE

5.0 ROOF PLATE & SUPPORT STRUCTURE FOR CONE ROOF

6.0 TANK COMPONENTS' WEIGHT CALCULATION

7.0 CALCULATION OF WIND LOAD

8 0 CHECK FOR OVER-TURNING

8.0 OVER TURNING STABILITY OF TANK FOR WIND LOAD

9.0 INTERMIDIATE WIND GIRDER / STABILITY OF SHELL

10.0 CALCULATION OF SEISMIC LOAD

11.0 STABILITY CHECK FOR SEISMIC LOAD

12.0 SEISMIC LOAD & LONG. COMPRESS.OF BOTTOM SHELL COURSE

13.0 SEISMIC DYNAMIC HOOP TENSION IN BOTTOM COURSE OF SHELL

14.0 CHECK FOR UPLIFT & BOLT STRESSES

15 0 CHECK FOR COUNTER BALANCING WT

15.0

16.0 CHECK FOR ANCHOR-BOLT CHAIR & REACTION ON BOTTOM SHELL COURSE
(Sample)

Page 2 of 34
 30 KL Item No- 2107 B

PREAMBLE

.(1) For Wind & Seismic Load calculations IS:875 & IS:1893 Part - 4 respectively are
complied with for statutory requirements.

.(2) This tank is treated as Category 2 Equipment per IS 1893 Part- 4.

Thus Importance Factor as API 650 Apdx E is taken as 1 75 as suggested in
Thus Importance Factor as API 650 Apdx E, is taken as  1.75 as suggested in 
Table 2 of IS 1893- Part 4 against 1.00 as suggested in API 650 Apdx E

.(3) Top Shell course kept thicker to reduce localalised stresses due to supporting posts.

.(4) Support Structure for Roof Plate is provided outside as high corrosion in structue
very high, section needs heavy sections.

.(5) Formats Basic Standard formulas of API 650 are used. However it is
modified as per Apdx -AL for Aluminium alloy. Therefore constants are modified
in standard formulas wherever needed.

Page 3 of 34
 30 KL Item No- 2107 B

1. TANK PROCESS / MECHANICAL DESIGN DATA

1. Item No T-2107 B

2. Type of Roof Fixed Cone Roof 2.00

3 Service
3. ETHYLE ACETATE D STORAGE

4. Design Code API 650 - ( 12th edition) + Addenda 2 (Jan 2016)

Appendix- AL
5. Design Condition

a) Capacity-Nom./ Operating 31.17 28.8 m3 (Based on HHLL)

b) Shell Inside Diameter 3.15 m

c) Tank Shell Height 4.00 m

d) Corrosion Allowance

(i) Bottom shell course 1.5 mm

(ii) Upper shell course 1.5 mm
(iii) Bottom Plate 1.5 mm
(iv) Fixed Roof Plate 1.5 mm
(v) Anchor Bolt 2.0 mm (root dia reduced by this)

e) Sp. Grav. of stored liquid 0.9000

f) Design Sp
Sp. Grav
Grav. of liquid 0 9000
0.9000

o
h) Design Temperature 60 C

i) Design Press.: Internal / Ext. 50 50 (mm of water column)

0
j) Flash Point .-- C N/A

6. Materials of Construction Yield Strength (.@ atm.tmp.)

Structural Sections Al Alloy 1060

Roof Plates Al Alloy 1060 FyR = 17 MPa
Bottom - (1) Annular Plate Al Alloy 1060 Fby = 17 MPa
(2) Sketch Plates Al Alloy 1060
Sh ll Courses
Shell C - (1) Top
T Course
C Al Alloy
All 1060 Fy = 17 MP
MPa
(2) Bottom Course Al Alloy 1060 Fty = 17 MPa
Compression Zone (Shell, Roof, Ring) Al Alloy 1060
Specific Density of Alloy 2.705 gm /cc

Anchor Bolts IS 2062 Gr B Sbyp = 250 MPa

Anchor Chairs Al Alloy 1060 Schairyp = 17 MPa

Modulus of Elasticity of Shell Mat.--Atoms. /Design Temp. 69600 68560 MPa

Page 4 of 34
 30 KL Item No- 2107 B

7. Site Data
a) Maximum Rainfall Intensity 40.0 mm / hr (For EFR) assumed

b) Maximum rainfall in 24 hours 254 mm ( For EFR )

c) Basic Wind velocity / Pressure 47.0 m/s 135 Kgf / m2

d) Horizontal seismic coefficient -- IS 1893 Part -4 III (Bharuch)

.- Seismic Category of Structure 2 ( Acid Tank) (Gujrat, Ind

e) Live Load For Roof Struct. Design----- 122 Kg / m2

1.196411 kPa (For Fixed or Floating
Roof/ Walkway)

Page 5 of 34
 30 KL Item No- 2107 B

1.1 FINAL DESIGN / ADOPTED

(Int. Structure Support With AL
Alloy Section )
Hand Railing No of Rafters = 10

Curb Angle - 100 x 100 x 10

(AL) Emegency Vent

4.000

8 thk x 340 w Roof Plate= 12

Slope = 1 / 6

8 thk x 1220 w

8 thk x 1220 w

Tank I.D. = 3150 mm

 90 deg
8 thk x 1220 w 1.571 radian

Annular Plate = 10 mm x 0 mm wide (w)

Bottom Plate = 10 mm (Butt-Welded)

0.0 

4 No. w
M30 Bolts
(Concrete Pad /Firm Support)

Page 6 of 34
 30 KL Item No- 2107 B

LOADING ON RINGWALL FOUNDATION

Loads Wind Seismic

Ring Wall Slab Foundation

Shear ( tonnes) 1.21 1.63 1.63

Moment (tonnes.m) 2.76 (about centre) 2.84 3.633656

4.44 (about edge)
For Self- Anchored Tank Only 2945.13 2945.13
Bearing Pressure Below Shell,( N / m )
(Includ. Wt & Seis. Moment)

COUNTER BALANCING WT = 2.44 tonne (in the form of foundation/ ringwall)

WEIGHTS ( tonnes)

Erection = 3.62
Operating = 29.57 ( with design liquid)
Operating = 29.57 ( with process liquid, operating ht)
Hydro-Test = 34.79

ANCHOR CHAIR DETAILS 64 mm Dia. x 20 thk Washer

150 Chair Thk =36 BCD = 3300

14
(Min.Fillet Size) 127
102 336
Gusset Plt. Thk 12

8 thk.,Pad
For Anchor Chair
(Pad integrally Attached to Shell with plug-welds
.-extending 50 mm all around chair)

Page 7 of 34
 30 KL Item No- 2107 B

2. SHELL DESIGN DATA

Liqud Levels / Sp. Gravity/ Pressures /Temperature

Tank Diameter D = 3150 mm = 3.150 m

Tank Height Ht = 4000 mm = 4.000 m
High High Liquid Ht. (HHLL) HL = 3700 mm = 3.700 m
Normal Operating Liquid Ht. HOL = 3700 mm = 3.700 m
Max. Design Liquid Height For
H = 4000 mm = 4.000 m
Shell Design
Hydrotest Liquid Height HT = 4000 mm = 4.000 m

Stored Product Sp.Gravity Gl = 0.9000 --

Design Sp.Gravity G = 0.9000 --
Test Sp.Gravity Gt = 1.0000 --

Operating Int.Vap. Press. p oper = 25.0 mm of water = 0.245 kPa

Design Int. Vapour Press. pi = 50.0 mm of water = 0.490 kPa
Hydrotest Int. Air Press. pt = 50.000 mm of water = 0.4903 kPa

Operating Internal Vacuum pooper = 0.0 mm of water = 0.0 kPa

Design Internal Vacuum po = 50.00 mm of water = 0.49033 kPa

o o
Operating Temperature Temp op = 40 C = 104 F
o o
Design Temperature Temp d = 60 C = 140 F
Reduction Factor on YP Ftemp = 1.0000 (for C.S.)

Insulations
Insulation Thk on Shell tins = 0 mm
Insulation Thk on Roof tinsr = 0 mm
Insul Sp.Grav Sins = 0.25 (hot)

Internal Liner or Scale Deposit = 1.00 Liner Applied During Erection

Inter.Scale/Liner Thk on Shell t lin = 0 mm
Inter. Scale/Liner Thk on Roof t linr = 0 mm
Inter. Scale/Liner Thk on Bott t linb = 0 mm
Scale / Liner Sp.Grav S lin = 2.50

Material of Shell :-
Type of Material - CS or SS ? = 3 AL
Material - 1 Material - 2
Al Alloy 1060 Al Alloy 1060

Product Design Stress (Basic) 14.000 14.000 MPa

* Product Design Stress, Sd = 14.00 14.00 MPa
Hydrostatic Test Stress, St = 15.000 15 MPa

as per API 650

* with temp. correction

Page 8 of 34
 30 KL Item No- 2107 B

3. CALCULATION OF SHELL THICKNESS

Design Code ? 4 = API 650 AL

Height of Stored Liquid Equivalent to H(pi) = pi / (1000*G)

Design Internal Pr. 0.0556 m

Height of Test Liquid Equivalent To Test H(pt) = pt / (1000*Gt)

Internal Pr., 0.0500 m

Min. Nom.Shell Thickness Reqd. for tmin = 5.0 mm (API 650 CL 5.6.1.1)
Present Dia.of Tank,

Min. Nom.Shell Thickness Reqd. for tmin = 5.0 mm (API 650Table AL.5a)
Present Dia.of Tank,

Reqd. Min Design Shell Thickness td = {4.9D ( H - 0.3 ) G } /( E.Sd )+ CA, mm

Reqd. Min. Hydro-Test Shell Thick tt = {4.9D ( Ht - 0.3 ) } / (E.St), mm

where
H = Design Liquid Height above Bottom of Shell Course
under consideration , m
= Liquid Height above Bottom of Shell Course + H(pi)
= 4.056 m (for e.g. bottom shell course)

Ht = Test Liquid Height above Bottom of Shell Course

under consideration , m
= Test Liquid Height above Bottom of Shell Course + H(pt)
= 4.05 m (for e.g.bottom shell course)

D = Tank Inside Diameter = 3.15 m

E = Weld Joint Efficiency = 0.85 RT as per API 650 Table AL-2

As an example for bottom shell course, thickness shall be as below

td = 4.9 x 3.15 x ( 4.0556 - 0.3 ) / (0.85 x 14 ) + 1.5

= 5.8840 mm

tt = 4.9 x 3.15 x ( 4.0556 - 0.3 ) / (0.85 x 15 )

= 4.5400 mm

= Max ( td, tt, tmin )

Reqd. Min. Thk, tmin
= Max ( 5.884 , 4.54 , 5 )

= 5.884 mm

Provided thk, ta = 8.00 mm

Page 9 of 34
 30 KL Item No- 2107 B

Shell Course Shell Corrosion Design Calculate Test Calculate Minimum Final
Course Height Course Allow. Liquid d Design Liquid d Test Reqd. Provided
No. Material - Height Thick. Height Thick. Thick. Thick.
from
Bottom (W) ( CA ) (H) (td) ( Ht ) (tt) (tmin) (ta)
mm mm m mm m mm mm mm

1 1 1200 1 1.50 4.056 5.8841 4.050 4.5397 5.8841 8

2 2 1200 1 1.50 2.856 4.4832 2.850 3.0870 5.0000 8

3 3 1200 1 1.50 1.656 3.0824 1.650 1.6343 5.0000 8

4 400 1 1.50 0.456 1.6816 0.450 0.1816 5.0000 8

4

 4000 ( Total Shell Height)

NOTE:_ (1) For exact location of weld seams / course height refer fabrication
/GA drg. Breaking in Shell Courses , is used to fill The Table for calculation,
not affecting the result for tanks of lower height.

(2) Thickness of Top Shell Course = 8 mm

Page 10 of 34
 30 KL Item No- 2107 B

4. BOTTOM PLATE
( API 650 Cl 5.4.1) / (API 650 S.3.1.2)

Material of Construction = Al Alloy 1060

Corrosion Allow. = 1.5 mm
Minimum thickness required = 6 + CA in bottom plate
= 7.5 mm
Provided Bottom Plate thk = 10 mm
Corroded Bottom Plate Thk = 8.5 mm

4.1 Annular Plate Below Shell

( API 650 Cl 5.5.1) or (API 650 S.3.1.2)

Butt- Welded Bottom Annular plate shall be for material group IV to VI only,as per the
Design Code API 650, if the stress induced limit is as below:-

Annular Plate Material = Al Alloy 1060

Yield Strength of Botomt Plate Material
(a) At Design Temp. Fby = 17 MPa
(b) At Ambient Temp Fy = 17 MPa
Effective Product Height = HxG
= 3.65 m (including int. pr)
< 23 m, Hence Analysis as per
Table 5.1a, is acceptable
Stress in Bottom Course of Tank S= 4.9D (H - 0.3 ) G / t

(1) Hydrotest Condition = 7.235156 MPa (Newly Built )

< 160 MPa
(2) Prouct Fill Condition = 8.0262 MPa ( Corroded Condition )

Greater of above two S= 8.0262 MPa

< 170 MPa

Annluar Bottom Plate Not Reqd.

Butt-Welded Bottom Plate Provideded to reduce scale deposit

Page 11 of 34
 30 KL Item No- 2107 B

Annular Plate Still Provoded as per Client's Spec ( Tank Dia greater than 12 m) .--

Corresponding minimum reqd. thk = 6 mm (without corrosion)

(as per Table AL 4a)

Provided Thick of Annular plate ta = 10 mm (uncorroded)

= 8.5 mm (corroded)
i) Minimum Clear Radial Width Inside = 600 mm (CL 5.5.2)

ii) Min. Rad. Clear Width of plt reqd, Wanplt = 2tb *sqrt [ Fby / (2*G] (CL 5.5.2)

= 310.28 mm
iii) Min.Width of annular plt reqd, Wanplt (Self- = 110.25 mm (Eq- E.6.2.1.1.2 -1a)
anchored tank for seismic load)

Qualified Corroded Bottom thk. to calculate tb = 6.5 mm ( CL-5.11.2.3)

wL

iv) Min.Width of Annular Plate Required Wan wind = 0.0291* tb*sqrt [Fby / H ] <= 0.035D, > 0.45
(For wind overturning - CL- 5.11.2.3 (2)) m

= 110.25 mm (0.035 D =10.25 mm )

Max . of above Four, Clear Rad. Width, Wradp = 600.00 mm

Projection of Annul. Plt. Outside Shell = 65.0 mm

Annul.Plt. Overlap with Sketch Plate = 65.00 mm

(a) Minimum Total width required = Wradp + Project.out side shell ( = 65)
+ bott.shell thk + overlap
( for un-anchored tank) = 738.00 mm

(b) Minimum Total width required = Max {(i), (ii)} + projection out side shell
+ bott.shell thk + overlap
( for mechanically anchored tank) = 738.00 mm

Provided Width of Annular Plate Wapl = 0.0 mm* = 0.00 m

Page 12 of 34
 30 KL Item No- 2107 B

5.0 ROOF PLATE AND SUPPORT STRUCTURE

(API 650 Cl. 5.10.2.2) / ( IS 803 -CL 6.4.2.2 )

5.1 Corrosion Allowance for Roof = 1.5

Roofing Plate Minimum Thickness = 5 + Corrosion Allowance
= 6.5 mm
Adopted Roof Plate Thk = 12.00 mm
Corroded Roof Plate Thk t = 10.50 mm
Weight of Roofing plate = 276.65 kg
(5.0% extra for overlap,weld, etc.)

5.2 Supporting Structure for Roof Plating Cone shall be as per Drawing / Standard
Weight of Roof Structure = 100 kg
Slope of Conical Roof = 1/6
Ht of Cone Roof, Hcone = 262.5 mm

5.3 Rafter Spacing, Max. Roof Plate Span, b = t *( 1.5Fy/p) 0.5 (API 650-5.10.4.4)

= 1089.2 mm < 2100 mm

= 1089.2 mm
No of Rafters on shell Perphery = 10.0
Rafter Spacing Provided = 989.6 mm

Where Total Design Pressure p = Max [ {DL + Lr + 0.4Pe} ,{DL +Pe } ]

= Max [ 2.36986 1.46765 ]

2.36986 kPa

where DL = Dead Load of roof Plate

= DLR / ( /4 D2)
= 99.66 kgf / m2
= 0.98 kPa

Lr = Live Load on Roof

= 1.20 kPa

Pe = Design Ext Pressure ( Int. Vacuum )

= 0.49 kPa

Fy = Yield Stress of Roof Plate

= 17000 kPa

5.3 Curb Angle at Shell Top

Min. Curb Angle Size
(AS PER IS 803 CL-6.3.6.2 ) 65 x 65 x 6
(AS API 650 Cl 5.1.5.9 (e) ) 50x 50 x 5

Is Curb Angle Provided ? 1 yes

100 x 100 x 10 Curb angle for circularity of shell & Comp. Area
Curb angle Wt / Sec.Area = 5.127799 kg / m 1903 mm2 Wt modified for Alloy

Page 13 of 34
 30 KL Item No- 2107 B

6. WEIGHT CALCULATION

(a) Tank Shell = 861 kg

(b) Roof Plate = 277 kg
(c) Roof Plate Supporting Structure = 100 kg
(d) Curb Angle = 51 kg
(e) Compression Ring at Shell Top = 0 kg (Rect. Bar)
(f) Addl.in Thicker Annular of Roof Plt = 0 kg (roof annular accounted in roof
(g) Primary Girder/Walkway Around Shell = 0 kg
(h) Wind-girder / Stiffening Ring no 1 = 0 kg
(i) Wind-girder / Stiffening Ring no 2 = 0 kg
(j) Wind-girder / Stiffening Ring no 3 = 0 kg
(k) Caged Ladder = 160 kg
((l)) Intemid. Platforms on shell = 0 kg
g
(m) Platform & Stillwell /Nozzle on Roof Plate = 500 kg (Inclu.Over-Bridge if provided )
(n) Hand Railing on Walkway/Roof Edge = 146 kg
(o) Appurtanences/Nozzles on shell = 800 kg
(p) .
(q) Stiff.Ring on Shell for Bridge-Post & Its Ht = 0 kg / 9 m
(r) Inter.Packing, Attachments,etc.on shell = 0 kg / 0 assumed UDL
(s) Wt Attached on Shell & its Ht (Erection) = 0 kg / 0 m , from tank bottom
(t) Anchor Chairs & its centre's Ht = 25 kg / 0.25 m , from tank bottom
(u) Heating Coil = 0 kg / 03
0.3 m , from tank bottom
kg /
(v) Attachment on Roof Plating (At Erection onwards) = 0 kg / 0.000 m , from tank bottom
(w) Attachment on Roof Plating (Operation onwards) = 0 kg / 4.00 m , from tank bottom
(x) Wt of Struct.Supported by Shell (Erection) = 0 kg / 0
(y) Equip. Supported on Shell Top (Operation) = 0 kg / 0.000 << Agitator
(z) Bridge Attached on Shell- & Its Ht (At Erectio = 0 kg / 11 m

(a1) Insulation on shell = 0 kg

(b1) Insulation Support & Cladding on Shell = 0 kg
(c1) Insulation on roof = 0 kg
(d1) Insulation support/cladding on roof = 0 kg
(e1) Liner on Inner Surface of Shell = 0 kg
(f1) Liner on Inner Surface of Roof = 0 kg

Total As built Wt, (excl. bottom plate & = 2919 kg Sum = { (a) -> (f1)}
liner on it,
it scale on shell & roof) = (W4)

Bottom Annular Plate = 0 kg

Base / Sketch Plate = 703 kg
Liner on Inner Surface of Bott Plate = 0 kg

Erection Weight (Metal) = 3.62 tonnes (W4+ bot wt - insul - Scale

(Excl. IFR, insul, liner but incld. heating coil) .- op equip)
Geometrical Capacity = 31.2 m3

Design Liquid Weight = 26.0 tonne (Wp)

(based on design liquid & HHLL)

Normal Operating Liquid Weight = 26.0 tonne Vol = 28.8345

(process liquid & normal operating ht)

Hydrotest Weight = 34.8 tonne

(erection wt + test liquid wt)

Page 14 of 34
 30 KL Item No- 2107 B

Opertating Weight ( For Design ), Wop = 29.6 tonne

( based on design liquid with HHLL)

Opertating Weight ( With Process Liquid) = 29.6 tonne

( based on process
p liquid
q with normal ht))

Wt.Loss due to corrosion on Shell Surfaces = 466 kg

Wt.Loss due to corrosion in Roof Plate = 94 kg

6.1 Dead Weight Comination:- Shell, Roof Plate & Struct. + Other

Dead Load In Corroded Condition Carried by Shell, W1 = W3 - Corrosion Allow. in Shell

(Includes--> Fixed Roof Structure but excludes->
Bottom & Roof Plate, Bott. & Roof Insul / Liner & = 1676 kg (corroded)
Assesories Attached to Roof Plate)

Dead Load In Corroded Condition Carried by Shell, W2 = W4 - Corrosion Allow. in Shell & Roof
(Includes--> Fixed Roof Struct., Roof Plate, Insul &
Liner on shell & roof , Excludes Bottom Plates) = 2359 kg
g (
(corroded (Ws)
( )

Dead Load In As-Built Condition Carried by Shell, W3 = DLS = 2143 kg (uncorroded)

(Includes--> Fixed Roof Structure but excludes->
Bottom & Roof Plate, Bott. & Roof Insul / Liner &
Assesories Attached to Roof Plate & Attachment on
Shell During Operation )

As-Built Wt. of Roofing Plate on Support Structure ( DLR = 777 kg

Includes --> insulation/liner, platform, nozzles
attached to the roof plate)

Centre of Gravity of Shell Plates only = 2.0000 m (uncorroded)

Combined Centre of Gravity of Shell

plate
l t andd supported
t d componentst (X
(Xs)) = 1.7749
1 7749 m (uncorroded)
( d d)
(excluding roofs & its attachments )

Page 15 of 34
 30 KL Item No- 2107 B

7. CALCULATION OF WIND LOAD

( Wind as per IS: 875)
Effective Shell Outer Diameter Do = 3.17 m

Tank Shell Height, Ht = 4.00 m

Basic Wind velocity at site ( Vb = 47.0 m/s = 169.2 km/hr

3-sec gust velocity) upto 10 m
Design Wind Velocity at Height z Vz = k1.k2.k3.( Vb )

Location Terrain Category = 2 (Open Terrain)

Strcture Size / Class = A

Where Factors For Various Effects, as defined in Structure (Shell) Height,upto

code as in Side Table :--> 10 m 15 m 20 m

For Probable Life of 50 yr k1 = 1.000 1.000 1.000

For given Terrain Category 2 & Struct.Class k2 = 1.000 1.050 1.070
Site Topography (unknown) Factor k3 = 1.00 1.00 1.00

Adopted Design Wind Velocity, ( along height of Vz = 47 49.35 50.29 m/s

tank)

Design Wind Pressure Pz = 0.6* Vz2 ( Vz in m / s )

= 1325.4 1461.254 1517.45 N / m2

Adopted Design Wind Pressure = 135.16215 149.0163 154.7471 kgf / m2
at Diff. Level Pdi = 135.16215 149.0163 154.7471 kgf / m2
Respective Ht of Shell Hi = 4 0 0 m
Total Horizontal Wind Force on Cyl part PHD = Do * Hi * Pdi) kgf
(without shape effect & contengency factor)
= 1711.6934
.= 0 0 kgf

= 1711.6934 kgf
Weighted Average Wind Pressure on Shell PWS = PHD / (Do x Ht)
(without shape effect & contengency factor)
= 135.16215 Kgf / m2 = 1.3254 kPa
Factor to account Piping, Stair, Platform Fp = 1.01 ( contengency factor)
Shape Factor For Cylinder for Wind Force Cf = 0.70
Overall Ht of Tank Incld. Roof H = 4.26 m
Overall Tank Ht / Diameter Ratio H/Do = 1.35
Pressure Coeff. for Load on roof Cpe = 1.000
( IS 875 Table -19)
Design Horizontal Wind Shear on Cyl Part PH = Fp.Cf.Ae.PWS
(with shape effect & contengency factor)
= Fp *Cf * Do * ( Hi * Pdi) kgf

Fp *Cf * PHD

= 1210.1672 kgf
Wind Upward Pressure on Tank Roof PWR = Cpe.Pdi (with Pdi at top of shell )

= 135.16215 kgf / m2 = 1.3254 kPa

Page 16 of 34
 30 KL Item No- 2107 B

Wind Force Acting on Tank Roof Pe = /4*Do2 .PWR

= 1064.0616 kgf Fixed Cone Roof

Location of Pe on Cone/Dome Roof e = 0.1*Do = 0.3166 m
Uplift due to Int. Design Vapour Pr. Wupi = 389.65566 kgf
Wind Moment about B (including wind on roof) Mw]B = PH .Ht / 2 + Pe .e

= 2757 kgf .m = 2.76 tonne .m

Wind Moment about A (including wind on roof) Mw]A = PH .Ht / 2 + Pe.(e + Do/2)

4442 kgf .m = 4.44 tonne .m

Mws]A (wind loas on shell only about A) MWS]A = PH .Ht / 2

= 2420 kgf .m = 2.42

8. CHECK FOR OVER-TURNING STABILITY OF TANK FOR WIND LOAD

AND INTERNAL VAPOUR PRESSURE ( API-650 CL 5.11 )
As-Built Weight ( Nominal Wt.) Carried by Shell,
(Includes--> Fixed Roof Structure, Shell insulation, Liner 2143 kgf = 21010 N (W3)
but excludes-> Bottom & Roof Plate, Bott. & Roof Insul /
Liner & Assesories Attached to them) , DLS =

As built Wt (Nominal Wt), of Roofing Plate ( 777 kgf = 7616 N

Includes Liner / Insulation, Roof Nozzles, Platform,
Assessories attached to Roof Plate) , DLR =

tb = Qualified Corrod Bott thk. to calculate w L = 6.5 mm ( API 650,CL-5.11.2.3(1) )

wL = Min.of [59tb*sqrt{Fby.HOL }, 70.4HOL.D] .= Min.[ 3162.422 820.5 ]

( Normal Operating Liquid Considered )
= 820.51 N /m
W L = total Liquid resisting uplift = 828 Kgf
Mpi = Wupi* D / 2 = 614 Kgf .m

FP*Mpi = (/4*D2)*( max(0.4Pi, Poper ))*0.5D = 307 Kgf .m

MDL = DLS * D / 2 = 3375 Kgf .m

MDLR = DLR * D / 2 = 1223 Kgf .m

MF  =  W L * D/2 = 1304 kgf.m

1) 0.6 Mw]A + M pi = 3278.6832 kgf.m

( MDL / 1.5 + MDLR ) = 3472.9303 kgf.m

>(0.6Mw]A + Mpi), Anchor Not Reqd.

2) Mw]A + FP.Mpi = 4748 kgf.m

( MDL + MF )/ 2 + MDLR = 3562.5893 kgf.m

< ( Mw]A + Fp.Mpi), Anchor Reqd.

3) Mws]A + FP.Mpi = 2727 kgf.m

MDL / 1.5 + MDLR = 3472.9303 kgf.m

> (Mws]A + Fp.Mpi ), Anchor Not Reqd.

Hence anchorage is required for Stability against Overturning due to wind load .

Page 17 of 34
 30 KL Item No- 2107 B

e
Wind Suction , Pe

DLR

WUPI
PH

Do/2

DLS
H/2
WL WL

B
Wind Loading on Foundation

(Point B) (Point A) - Toppling of Tank

Wind Shear, Ws = 1.210 1.210 tonnes
Wind Moment, Mw = 2.8 4.442 tonnes .m

Page 18 of 34
 30 KL Item No- 2107 B

9. INTERMEDIATE WIND GIRDER / STABILITY OF SHELL

(As per API 650 Cl 5.9.7 )
Check Buckling in Corroded Condition or As- Built Condition ? 1 Corroded
Assumed Uniform thk of shell, tuniform = 6.5 mm
( Top Shell Course Thk.)
Design Internal Vacuum po = 50.000 mm of H2O
= 0.4903325 kPa
Total Equiv.Total Ext.Wind Pr., Pw = wind pr on shell + int. vacuum
PWS + po

= 1.816 kPa
2
= 1816 N/m

Refer Note (d) Under API 650 CL-5.9.7.1 , No Increase in Unstiffened Ht, But
Decrease if Total Ext.Pr is more than design base wind pressure

Pbase = 1.48 kPa

Taking effect of Wind, Int. Vacuum & Temperature, Max. Ht. of Unstiff. Shell, H1
H1 = vertical distance between intermediate windgirder and
ttop curb
b angle
l off shell
h ll or top
t wind
i d girder
id
1.5 <<--For AL Ttank, H1 =
= 3.155 t*(t/D) *(1/ WF )*(Ed /E), m
3
2400t.{(1200t/D) }.(E MDT /E 40 )- it is
= 48.8005 m Rearranged with appropriate units
where t = tuniform

= 6.500 mm
D = nominal diameter of tank
= 3.15 m
WF = wind velocity force factor

= Greater of ( 1, Pw / Pbase )

= Greater of ( 1.0 , 1.816 / 1.48)

= 1.227

( Ed /E ) = Ratio of Design / Base Young Modulii

= 68560 / 69600 = 0.9851

2.5
Wtr = W. { tuniform / tactual }

W = actual width of a shell course

Wtr = transposed width of a shell course

tactual = thickness
tuniform = corroded

Cmin = lesser distance of n.a. of windgirder's section from extreme fibre

= Z.Cmin

Page 19 of 34
 30 KL Item No- 2107 B

shell shell shell transpose

course course d width
Ht thk
(W) (tactual ) (Wtr )

1 1200 6.5 1200.00

2 1200 6.5 1200.00

3 1200 6.5 1200.00

4 400 6.5 400.00

5 0 65
6.5 0 00
0.00

 4000 4000.0

Check For Stiffener Requirement:

Total Transposed Height of Shell, TRH = Wtr
= 4000.00 mm
= 4 m
TRH / H1= 0.08197 < 1.0 Marginal Case
therefore No. of Intermid. wind girder is needed. 0
Number of Wind Girder Provided 0

Page 20 of 34
 30 KL Item No- 2107 B

10. CALCULATION OF SEISMIC LOADS

Referances :-
API 650 Annex E & IS: 1893
Note:-Seismic Loads calculated for Design Density & Max. Possible Operating
Liquid Level (HHLL) = H

10.1 Time Period of Vibration & Seismic Coefficients

Tank Diameter D = 3.15 mm

Tank Height Ht = 4.00 mm
Liquid Level = HHLL H = HL = 3.700 mm
Operating Liquid Ht. / Tank Dia HL/D = 1.175 & D/HL = 0.851

Factor, based on HL/ D, Ci = 6.4619 ( From Fig E.1 )

Extrapolate beyond -(H L /D > 1.5)
Average Tickness of Shell tu = 8 mm ( uncorroded)

Impulsive Time Period of Tank, Ti = Ci.HL .sqrt [G.D /(2000.tu.E) ]

(API-650--E-4.5.1-1a) = 0.038436 sec

Adopted Impulsive T.Period Ti = 0.038436 sec

Time Period for sloshing Tc = 1.8Ks.sqrt(D)
.= 1.846852 sec
where Ks = 0.578 /sqrt[ tanh(3.68H/D) ]
0.578102 sec
Horiz. Design Response Ai or C = (Z/2).(Sa/g) / (R / I)
Spectrum Acceleration
where
Spectral Value (Sa/g) = Spectra Graph for Ti or Tc
Importance Factor of Structure, I = 1.75 (IS:1893 Pt 4.-Table 2 is used
Based on Struct. Category as per Structure Category 2
Relevant Code (or SUG API 650 Table
E.5)
Response Reduction Factor R = As per API 650 Table-E 4 ,( Liquid Tank)
= 3.5 Rwi , for impulsive mode
= 2 Rwc , for convective mode
Type of Soil of Foundation = 3 Soft Soil (Soft Soilis for Conservatism

Zone Factor (Z/2) = 0.08 IS 1893 Part -4 Zone III

Page 21 of 34
 30 KL Item No- 2107 B

Therefore
Impulsive Horiz.Seis. Coeff. Ai = (Z/2).(Sa/g) / (R / I) ---> for 5 % damping at Ti
= ( 0.08) ( 1.5765) / ( 3.5/1.75)
= 0.06306 g

Vertical Seismic Coeff. AV = 0.67000 * Ai

= 0.04225 g

Sloshing Horz.Seis. Coeff. AC = (Z/2).(Sa/g) / (R / I) ---> for 0.5 % damping at Ti

= ( 0.08) ( 1.2685) / ( 2/1.75)
= 0.0888 g

DESIGN BASIS EARTHQUAKE
4 IS 1893: Soft Soil

3.5

3
Ti
2.5 Tix
Sa/g (excld. R & I)

Ts
2 Tsa
Damp 0.5%
1.5
Damp 5%
S

0.5

0
0 1 2 3 4 5 6 7 8
Ti Tc
Time Period , s

10.2 Seismic Shear & Moment Load on Tank Shell

Tank's Liquid Content for Wp = 25.95 tonne

Seismic Load Calculation
Wt of Shell & Shell Ws = 2.04 tonne
Attachments excluding Roof

Weight of Fixed Roof & its Wr = 0.88 tonne

Accessories on Shell Top
Weight of Floating Roof Wifr = 0.00 tonne (at HHLL )
Weight of Tank Bottom Plate Wf = 0.70 tonne
Effective Impulsive Liquid Wi = [(1.0 - 0.218D/H]*Wp

Page 22 of 34
 30 KL Item No- 2107 B

= 21.13469 tonne
Centre of Action of Impulsive Xi = [ 0.5 - 0.094(D/H)]*H
Liquid above Tank Bottom
= 1.6 m
Effective Convective Liquid Wc = 0.230(D/H)* tanh { 3.67(H/D)}*Wp
= 5.079669 tonne
Centre of Action of Convect. Xc = [ 1.0 - { cosh(3.67H/D) - 1.0 }
Liquid above Tank Bottom / { ( 3.67H/D)*sinh(3.67H/D) } ]*H

= 2.864426 m
Overturning Moment Applied
On Bottom of Shell Mseis = sqrt [{Ai. [ Ws.Xs + Wr.Xr + Wifr.(HHLL)
. + Wi.Xi ] }2 + {AC.Wc.Xc }2 ]

= 2.84 tonne . m
> Mw , Hence Mseis governs
where :-
Moments of wts of shell and its = Ws.Xs
attachments, stiffeners about tank bott
= 3.625299 tonne . m

Moments of wts of roof plate, roof = Wr.Xr + Wifr.(HHLL)

structure and attachments on roof top,
about tank bottom = 3.5833 tonne . m

10 3 Slosh (Convective Wave) Height

10.3 s
Heights = 0.42 D Af
0.42*D*A where
(API 650-E.7.2) = 0.2349 m ( Af = AC *Rwc)
(without Response Reduction)

10.4 Seismic Shear & Moment Load On Tank Foundation

(a) Seismic Moment on Slab Foundation

Centriod of Impulsive Liquid Xis = [0.500 + 0.060*D/H]* H

Force , Xis

= 2.204324 m

Page 23 of 34
 30 KL Item No- 2107 B

Centroid of Convective Xcs = [ 1-(cosh(3.67H/D) - 1.937) / {

Liquid Force , X2' (3.67H/D)*sinh(3.67H/D)) } ]*H

= 2.88602 m

Moment on Tank Foundation MS = sqrti.[ Ws.Xs + { Wifr.(HHLL)

(Slab Type) 2 2
. +Wi.Xis ] } + {CWc.Xcs} ]

= 3.63 tonne . m

(b) Seismic Moment on Ringwall Foundation

Moment on Tank Foundation Mrw = Mseis

(Ringwall Type)
= 2.84 tonne . m

Seismic Shear on Foundation , Ss = sqrt i [ Ws + Wf + ( Wifr +

Wr ) + Wi] } 2 + {C.Wc} 2 ]

= 1.625 tonne > Wind Shear, Ws

Angle of Inclination of Tank  = 0.00 deg

Bottom With Horizion

Governing Horizontal Shear SH = Greater of ( Ss , Ws )

= 1.6251 tonne

Friction Coefficient ,  = 0.4

(.c) Sliding Force on inclined support, Sf

(i) For Seismic Load = (SS* sin  + Wop* cos  ) -

 * Wop* ( 1- 0.4V)*sin 

= -10.00442 tonne

( No Sliding of Tank )

Page 24 of 34
 30 KL Item No- 2107 B

Friction Force Resisting Slide =  * [ Ws + Wr + Wf + W p ]

where
Wp = Wt of Design Product Contented in Tank
Wf = Wt of Bottom Plate of Tank
WS = Wt of Shell & its Appurtances , Attachment
Wr = Wt of Roof Plate, Framing & its Appurtances , Attachment
[ W p + Wf + WS + W r ] = Wop (total operating wt.of tank)

= 29.5736 tonne

Page 25 of 34
 30 KL Item No- 2107 B

11. STABILITY FOR SEISMIC DESIGN LOAD

(API 650-E.6.2)
(a)Time Periods and Seismic Coefficients

Diameter of Tank D = 3.15 m

Time Period for Impulsive Mode Ti = 0.038436 seconds
Impulsive Horizontal Seismic Coeff. Ai = 0.063 g
Vertical Seismicity v = 0.042251 g
Time Period for sloshing Tc = 1.846852 seconds
Convective Horizontal Seismic Coeff. Ac = 0.088792 (with Rwc & I)
Convective Horiz. Coeff. Af = 0.177585 (without Rwc)
(for slosh ht calculation) for SUG I & II

Slosh Height ( Eqn E .7.2-1) = 0.42*D* Af

= 0.2349 m

(b) Check for Self-Anchorage of Tank

(Resistance to Overturning ) E-6.2.1.1.1

0.5
Maximum wt of liquid wa = smaller of 99 ta.(Fby.Ge.H ) & 201.1*Ge*H*D
content to resist overturning = Smaller of ( 4738.282 2020.3116 )
= 2020.3116 N/m

where ta = min. of thicknesses -> bott. shell course, bottom / annular plate (corroded
= 6.50 mm
Fby = yield point of bottom plate under shell
= 17 MPa
Fty = yield point of plate for bottom shell course
= 17 MPa
Gl = Design Specific Gravity of liquid
= 0.90
Ge = Effective Specific gravity of liquid including vertical seismic effect
= Gl.(1- V)
= 0.86
H = Max. Liquid Height During Earthquake
= 3.70 m ( = HL )
D = Nominal Tank Diameter
= 3.15 m
Mrw = Seismic Moment (at bottom of shell)
= 2.837 tonne.m
= 27.81845 kN.m

Ws +Wrs = Shell wt + Fixed Roof Wt including framing, appurtanance ,attachment, e

= W 2 ( corroded) or W 4 ( uncorroded)

Page 26 of 34
 30 KL Item No- 2107 B

Weight of tank
shell and fix roof wt = { Ws + Wrs }/ ( D)
= 2337.354728 N/m (Corrod.shell+ Roof Compon.)

2892.672338 N/m (Un-corrod.shell+ Roof Compon.)

0.4wint = Uplift due to product int. pr.

= max( p oper, 0.4 pi ) * D/4
= 193.0684219 N/m

Calculation of Anchorage Ratio " J "

Thickness of
bottom shell course t = 6.50 mm (corroded )
2
Anchor Ratio J = Mrw / {D (w t (1 ‐0.4* v) + wa - 0.4wint)}

= 0.679638324 (Corroded Condition Wt)

0.600204713 (Un-corroded Condition Wt)

Tank in Corroded Condition

Case 1 : J < = .785 , No uplift , Tank is Self-Anchored for Seismic Load

Tank in Uncorroded Condition

Case 1 : J < = .785 , No uplift , Tank is Self-Anchored for Seismic Load

Corresponding Maximum Longitudinal Compressive Force

(1) Due to Seismic Load, b1 = wt( 1+ 0.4*Av) + 1.273 Mrw / D^2

= 2945.1 N/m

(2) Int. Vacuum Comp. , b2 = 0.4 N/m

Total Compression b = b1 + b2

= 2945.5 N/m

= 0.300378943 tonnes / m
Compressive Stress in
shell bottom course, Sc = b / 1000t

= 0.453096893 MPa

(c) Maximum Allowable shell Compression,

( For Stable Tank :- Mechanically Anchored or Self-Anchored, for both type

2 2
GHD / t = 0.7821 ( less than 44.0 )

Fa = Min of { 83t/(2.5D)+7.5*(G.H)^0.5) , 0.5YP }

= 8.5 MPa

.---> greater than Sc , hence acceptable

Page 27 of 34
 30 KL Item No- 2107 B

.(d) Minimum Required Inwards Radial Width

of Annular Plate, for Self Anchored /Structurally Stable Tank .-- (Eq- E.6.2.1.1.2 -1a)

= Greater of { [ 0.01723*ta*sqrt{ Fby / ( HLGe ) }, 0.45 ] } m <= 0.035 D

= Min { Greater of [ 0.2586, 0.450 ], 0.11025 } m

= 0.1103 m

12.0 COPMPRESSIVE LOAD ON TANK FOUNDATION'S FOOTING

12.1 Mechanically Anchored Tank System

( Applicable for Present Case)

Check for Foundation Overturning Stability Due to Seismic Moment

(Equation E.6.2.3.-1 Re-arranged)

0.5D * [ Wp + W f + W T + W fd + W g ] / Ms >= 2
OR
[ W p + W f + W T ] + ( W fd + W g ) > = 4Ms / D

where
(W fd + W g ) = Wt of Foundation & Soil (Inclusive of Soil Over Footing)
Wp = Wt of Design Product Contented in Tank
Wf = Wt of Bottom Plate of Tank
WT = Wt of Shell, Roof Plate & Framing, Appurtances , Attachment
[ Wp + WT + Wf ] = Wop (total operating wt.of tank)
= 29.57357 tonne
Rewriting Above Equation gives:-

(W fd + W g ) >= ( 4MRF / D - Wop )

>= -25.9712 tonne

( - ve, Hence Self Balancing, Tank Is Stable)

12.2 Self-Anchored Tank System

( Applicable for Present Case)
(a) For Overturning Bearing Pressure for Compact Slab or Pile Cap
( as per E.6.2.2.1 based on "J " )
Pf = b1 calculated above in 11 (b) ( Eqn- E.6.2.2.1-1a OR E.6.2.2.1-2a)
= 2945.1 N/m

(b) For Overturning Bearing Pressure for Ringwall

Pf = wt( 1+ 0.4*v ) + 1.273 Mrw / D2 Equation ( E.6.2.3-2)

= 2945.1 N/m

Page 28 of 34
 30 KL Item No- 2107 B

13.0 HOOP TENSION IN BOTTOM COURSE OF SHELL

D/ HL = 0.851351 Lesser than 1.3334

Y/ HL = 1
Y / ( 0.75D ) = 1.566138 Greater than 1
M = tanh ( 0.866D/HL) = 0.627493
F = 8.48 x i .G.D.HL = 5.609415
=
Ni = 2.6*Ai*G*D2
= 1.464212 N / mm

 = 3.68/ (HL/D) = 3.132973

1 = {3.68 (HL- Y) / D } = 0

2
Nc = 1.85*C*G*D { cosh(1) /cosh() }
= 0.127639 N/m

Nh = 4.9 ( Y - 0.3) *G*D

= 47.2311 N / mm

S
2 2 2 0.5
= [ Nh + {(Ni +Nc + (Nh.V / 2.5) } ] / t

= 7.647618 MPa

Sallow = 1.33Sd * J

= 18.62 MPa

> sigmaS , Acceptable

Page 29 of 34
 30 KL Item No- 2107 B

14. CHECK FOR UPLIFT /(COUNTER BALANCING WT) & BOLT STRESS.

Fraction of Wind during Hydro-Pneumatic Test, Wind = 0.3 ( decimal)

14 1 Uplift And Bolt Load

14.1

Net Uplift Force , U Load Per Bolt, tb

( kN ) = U / N kN (P
S.No. Uplift Load Cases Net Uplift Force , U ( kN )
)

/4.( P - 0.08.th).D - W1
2
1 Design Pressure ` 0.00 0.00
/4.( P ).D2 - W2
2 Test Pr.(corrod.condition) /4.{ ( Pt + Wind*PWR)- 0.08.th }.D2 - W1 + Wind*4Mw]B /D 0.00 0.00
( With Wind =0.3)) . = /4.{{ ( Pt + Wind*PWR) }}.D - W2 + Wind*4Mw]]B /D
2

/4.(1.5Pf - .08thn ).D -.= /4.(1.5Pf ).D - W4

2 2
3 Failure Pressure 80.49 20.12
(This Case Not Applicable, per F1.3)
/4.(PWR).D + 4Mw]B /D- W2
2
4 Wind Load Only 22.00 5.50

5 Seismic Load 4Mrw /D - W2.(1- 0.4AV) 13.05 3.26

6 Design Pr.(4) + Wind /4.(Fp.P + PWR - 0.08th ).D2 + 4Mw]B /D- W1 23.91 5.98
.= /4.(Fp.P + PWR ).D2 + 4Mw]B /D- W2
7 Design Pr.(4) + Seis /4.(Fp.P - 0.08th).D2 + 4Mrw /D- W1.(1- 0.4A v) 14.96 3.74
( E.6.2.1.2.1)) .= /4.(Fp.P).D
( p )
2
+ 4Mrw/D - W2.(1-
( 0.4A v)
/4.(3Pf - 0.08th ).D - W3
2
8 Frangibility Pressure 0.00 0.00
.= /4.(3Pf ).D - W4
2
(not applicable)

Page 30 of 34
 30 KL Item No- 2107 B

14.2 Bolt Stress, Anchor Chair Reaction and Allowable Limit

Stresses Local
in Bolt Stress in Allow. Stress in Shell at Anchor 
S.No. Uplift Load Cases MPa Allow. Stress in Bolt ( MPa ) Shell ( Attachment   (MPa)
MPa)

1 Design Pressure 0.00 (5/12Fby) = 104.17 OK 0.00 (2/3Fty)= 11.33 OK

2 Test Pr.(corrod.conditi 0.00 (5/9Fby) = 138.89 OK 0.00 (5/6Fty)= 14.17 OK

( With Wind =0.3))
3 Failure Pressure 41.93 (Fby) = 250.00 OK 6.90 (Fty)= 17.00 OK
(This Case Not Applicable, per F1.3)
4 Wind Load Only 11.46 (0.8Fby) = 200.00 OK 1.89 (5/6Fty)= 11.33 OK

5 Seismic Load 6.80 (0.8Fby) = 200.00 OK 1.12 (5/6Fty)= 11.33 OK

6 Design Pr.(4) + Wind 12.46 (5/9Fby) = 138.89 OK 2.05 (5/6Fty)= 11.33 OK

7 Design Pr.(4) + Seis 7.79 (0.8Fby) = 200.00 OK 6.90 (5/6Fty)= 11.33 OK $$ , **, No
( E.6.2.1.2.1)
8 Frangibility Pressure 0.00 (Fby) = 250.00 OK 0.00 (Fty)= 17.00 OK
(not applicable)

** API 650 CL- 5.12.12 ** Stress for Bolt Load smaller of (3.tb , P YB ) = 11.2199 ** kN

NOTES:- .(1)
( ) Frangilbility case (S. No. 8) is not applicable as If Emegency Vent is Provided for Safety of Tank or Joint is not Frangible
or There is no internal pressure or int. pr < 50 mm of WC in the tank.

.(2) Operating Pressure is assumed as 0.4 times Design pressure as per API 650 if not mentioned specifically.

.(3) Moments ( M]B )are calculated about centre line of Tank Shell as derivation of formulas for Uplift Force ( Tensile Stress in Bolt)
calculation given in API 650 Table is valid for this moment
moment.

$$ .(4) Operating Pr is considered as Greater of 0.4P & Poper

Page 31 of 34
 30 KL Item No- 2107 B

15. CHECK FOR COUNTER BALANCING WEIGHT ( API 650 - CL 5.12.13.1)

(In Form of Foudation Weight )

Net Uplift Force , U

( kN ) - With Wind
Moment MW]B
S.No. Uplift Load Cases Net Uplift Force , U ( kN ) - &*
about Tank Centre

/4.( P - 0.08.th).D - W . = /4.D - W2

2 2
1 Design Pressure 0.00

2 (a)Test Pressure /4.{ ( Pt + Wind*PWR)- 0.08.th }.D2 - W1 + Wind*4Mw]B /D 0.00

(corrod. Condition) . = /4.{ ( Pt + Wind*PWR) }.D - W2 + Wind*4Mw]B /D
2

( With Wind =0.3)

/4.(1.5Pf - .08th ).D - W3 - Liquid on Inside Project.of Ringwall
2 (5)
3 Failure Pressure 0.00
.= /4.(1.5Pf ).D - W4 - Liquid on Inside Project. of Ringwall
2 (5)
(Apdx.-F.7.3.c) < -- &*
(This Case Not Applicable, per F1.3)
/4.(PWR).D + 4Mw]B /D- W2
2
4 Wind Load Only 22.00

5 S
Seismic
i i Load
L d 4Mrw /D-
/D W2.(1-
W2 (1 0.4a
0 4 v) < -- &* 13.05
13 05

6 (a) Design Pr.(4) + Wind /4.(0.4P + PWR - 0.08th ).D2 + 4Mw]B /D- W1 23.91
.= /4.(0.4P + PWR).D + 4Mw]B /D- W2
2

7 Design Pr.(4) + Seis /4.(0.4P - 0.08th).D2 + 4Mrw /D- W1.(1- 0.4av) 14.96
.= /4.(0.4P ).D + 4Mrw /D- W1.(1- 0.4av)
2
( E.6.2.1.2.1)
8 Frangibility Pressure /4.(3Pf - 0.08th ).D2 - W3 0.00
.= /4.(3Pf ).D2 - W4

Counter Balacing Weight = 23.91389 kN

Page 32 of 34
 30 KL Item No- 2107 B

Counterbalancing Weight- Apdx- F.7 F.7 Not Applicable

Net Uplift Force , U

S.No. Uplift Load Cases Net Uplift Force , U ( kN ) - &
&* ( kN ) - With Wind
Moment MW]B
about Tank Edge

1 Design Pr. + Wind /4.(1.5*P + PWR - 0.08th ).D2 + 4Mw]B /D- W1 24.87
((Apdx.-F.7.4.a)
p ) .= /4.(1.5*P
(
2
+ PWR )).D + 4Mw]B
] /D- W2

2 Test Pressure /4.{ (1.25*Pt - 0.08.thn }.D2 - W3 0.00

(as built-without insulation, liner) .= /4.{ (1.25*Pt }.D - W5
2

(Apdx.-F.7.4.b)
3 Failure Pressure /4.(1.5Pf - .08th ).D2 - W3 - Liquid on Inside Ringwall (5) 30.58
.= /4.(1.5P
2 (5)
(Apdx.-F.7.4.c)
(Apdx. F.7.4.c) ( f )).D - W4 - Liquid
q on Inside Ringwall
g

Counter Balacing Weight = 0.00 kN

( For Apdx. F.7)

Counter Balacing Weight = 23 91

23.91 kN
(Final) = 2.44 Tonnes

.- -&* 1 Includes liquid as per Table

But F7.5.c talks about Liquid inside on Ringwall for Anchor Includes Liquid
Notes :-
.(4) Opreating Pr is considered as Max( 0.4P , Poper )
Liquid on Inside Ringwall = /4*{D - (D - w) }xHliq x S =
2 2
.(5) 23.65878 kN
( With Normal Operation & Process Liquid) w = width of ring wall inside - effective
= 0.15 m (Annex -B)

Page 33 of 34
 30 KL Item No- 2107 B
16.0 ANCOR CHAIR REACTION ON SHELL
Shell + Pad
(a) TANK DATA
( all dimensions in mm )
Tank Dia =3150 (2R) Shell Thk 14.5 (t) Height = 4000 (H)

Bolt Size =M30 Number = 4 (n)

Bolt Dia. 30 (d) R./ Area = 479.9 R./ Area = 560.7 ( Ar )
(corroded) (uncorroded)
ANCHOR CHAIR DETAILS

a= 150 mm e= 67 mm j= 12 mm
b= 127 mm f= 45 mm k= 96 mm
c= 36 mm g= 102 mm m= 10 mm
h= 336 mm q= 65 mm
(q = base plt projection beyond shell )
FORCES AND STRESSES

Tensile Force , F = 0.246433 kg / mm ( max. of wind & seis. per unit length of tank circum.)
Top Plt. Allow. Bend. Stress, Sba = 1.155678 kg / mm2 ( for chair top plate )
Allow .Design Stress, Ss = 1.1557 kg / mm2 ( for shell plate ) (Ref. API 650 E.6.2.1.2 )
Allow .Bolt Design Stress, Sb = 25.4946 kg / mm2 ( for bolt ) ( equal to yield point as per E.6.2.1.2 )
Allow .Design Stress, Sw = 8.5 kg / mm2 ( for weld )

(b) CALCULATION OF STRESSES

Actual Load = (F2R/n) , Pa = 610 kg

1.5Pa = 915 kg h/2
Capacity of Bolt, Pcb = Ar.Sb = 14296 kg

Attachment Design Load, PA = 1829 kg

min( 3Pa, Pcb) 4523.629 Lbs

Bend stress inTop Plate S = PA ( 0.375g - 0.22d )/ fc2 m q

2
= 0.992604 kg / mm
< Sb , O.K.

Stress in Shell due to Anchor Reaction

Pad thk for Anchor Chair tp = 8 mm ( integral with shell with plug welds)
Reduction Factor , Z= 1.0 / {0.177a.m / (R.t)0.5 *(m/t) 2 + 1.0 } = 0.9681 --
Q= 1.43 ah2/ (R.t) + (4ah2 )1/3 = 57.79565 inch
stress S= PA.e 1.32 Z + 0.031
t2 Q (Rt) 1/2
= 0.627 kg / mm 2 = 891.7219 psi
< 5/6 YP (Ss), hence O.K.

Stress in Side Plates, Sv = PA / (2j.k )

= 0.7938 kg/mm2 Aliow Stress = 4306.533 psi
where = 1129 psi < Allow Stress , hence O.K.
Thick. of vertical plates , j = 12 mm { it should be greater of 12 mm & .04(h-c) }
ie, 12 mm
avg width of vert. Plate, k = 96 mm { = ( b - q )/2 + q }

(.c) Check for weld siz = 14.0 mm ( weld leg, fillet )

Vertical load in weld , Wv = PA / (a + 2h ) = 2.225091 kg/mm
Horizontal load in weld, Wh = PA.e / (ah + 0.667h2 ) = 0.9748854 kg/mm
2 2 0.5
Resultant Load, = ( Wv + Wh ) = 2.42929 kg/mm
Allow.Load for given weld, Wa = 0.707*Sw*w = 84.13 kg/mm
Wa > W, hence acceptable
Chair Weight =
Chair Top = 5.41782
gussets = 6.115738
Pad = 6.8452
Total = 18.37876 kg (steel)
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