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Main Design 10 Mva

This document contains design data for a power transformer including: - Basic inputs such as nameplate ratings, voltages, taps, and frequency - Core parameters like diameter, area, grade material, and flux density - Winding details for the high voltage, low voltage, and tap windings including number of turns and discs - Conductor specifications and losses calculated for each winding - Transformer weights, costs and efficiency ratings The document provides low-level technical specifications for the core, windings and losses of a power transformer with ratings of 10MVA and voltages of 33kV/11.5kV.

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asvanthgrad
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470 views4 pages

Main Design 10 Mva

This document contains design data for a power transformer including: - Basic inputs such as nameplate ratings, voltages, taps, and frequency - Core parameters like diameter, area, grade material, and flux density - Winding details for the high voltage, low voltage, and tap windings including number of turns and discs - Conductor specifications and losses calculated for each winding - Transformer weights, costs and efficiency ratings The document provides low-level technical specifications for the core, windings and losses of a power transformer with ratings of 10MVA and voltages of 33kV/11.5kV.

Uploaded by

asvanthgrad
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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DESIGN DATA

BASIC INPUTS
ONAN MVA 10 HV, kV 33 Vector: 0-Star, 1-Delta 1
ONAF MVA 0.00 LV, kV 11.50 Vector: 0-Star, 1-Delta 0.00
OFAF MVA 0.00 Plus taps,% 5.00 %step 1.67
OFWF MVA 0.00 Minus taps,% 15.00 +/-(1) or linear(0) 0.00
Frequency,hz 50 No. of phases 3 Temp. for load loss, deg C 75
NLL capitalisation 0 LL capitalisation 0
HV phase current 101.010101 HV Pr. Tap turns 874.76 Turns/step 14.582
LV phase current 502.0437123
Core dia, mm 380 Core area,cm2 1020.98 Limiting Bm, T 1.67 No. of core limbs 3
Limiting V/T 37.876 No. of LV turns 176 Actual V/T 37.725
Actual Bm, T 1.6633 Core grade M5-0.30 Watts/kg @ 50 hz 1.2 Corner factor 2.1
HV wdg ht, mm 960 HV end Insln, mm 160 Stray loss factor 0.5
LV winding:1 lyr hel only HV winding, disc only Tap winding, disc only
No. of ckts 12.00
No. of lyrs 2 No. of turns/ckt 15.00
Av. Insln bet lyrs 15 No. of disc/ckt 4.00
No. of LV turns 176 No. of HV turns 742 Total No. of turns 180
CTC=1, plain=0 0 No. of // parts 1 No. of // parts 1.00
No. of discs/part 48.00
No. of stacks 1 No. of discs 58 Total No. of discs 48
Turns/disc 13 Turns/disc 4
Blk bet T., mm 2.100 Av blk bet discs,mm 2.800 Av blk bet discs,mm 2.800
Blk bet stacks, mm 0.00 Insl. Bet parts 0.00 Insl. At centre 100.00
Total extra blks, mm 37.00 Total extra blks, mm 24.00 Tap wdg ht incl. Centre, mm 850
Condr width, mm 8.00 Condr width, mm 12.80 Condr width, mm 12.35
Condr thk, mm 2.20 Condr thk, mm 3.40 Condr thk, mm 3.30
No. of // cond 12 // condrs per bunch 1 No. of // cond 1
No. of CTCs in // No. of // bunches 1
Paper covering, mm 0.45 Individual pc, mm 0 Paper covering, mm 0.65
overall pc, mm 0.65
Corner are lost, mm2 0.5 Corner are lost, mm2 0.9 Corner are lost, mm2 0.9
Total cond area, mm2 205.2 Total cond area, mm2 42.62 Total cond area, mm2 39.855
Current density 2.45 Current density 2.37 Current density 2.53
Wdg radial, mm 80 Wdg radial, mm 54 Wdg radial, mm 17
Mean dia, meter 0.49 Mean dia, meter 0.666 Mean dia, meter 0.777
Lead length, meter 6 Lead length, meter 6 Lead length, meter 60
Condr length, meter 819 Condr length, meter 4664 Condr length, meter 1379
Bare mass, kg 1495 Bare mass, kg 1768 Bare mass, kg 489
Covered mass, kg 1536 Covered mass, kg 1812 Covered mass, kg 502
Resistance, full wdg, ohms 0.7301
Resistance, ohms 0.084215 Resistance, ohms 2.30902 Resistance, Pr. tap, ohms 0.54755
I2R loss, kW 21.23 I2R loss, kW 23.56 I2R loss, kW 5.59
Eddy loss, kW 1.5 Eddy loss, kW Eddy loss, kW

Stray loss, kW 2.21 Diameters & %Z calculations


H.C. Loss, kW 1.11
Total Stray loss, kW 3.32 Core dia, mm 380 Leq 102.11154981
2*core-LV 30 k' factor 0.15000
Total I2R loss, kW 50.37 410
Total eddy loss, kW 1.50 LV rad 80 490 130.66666667
total stray loss, kW 3.32 570
Guaranteed max. Loss cost, lacs LV/HV 21 591 124.11
Total Load Loss, kW 55.19 55.0 0.00 612
no Load Loss, kW 9.24 11.0 0.00 HV rad 54 666 140.5593
Total loss cost, lacs 0.00 720
HV/Tap 20 740 3.33
Matl rates: Matl masses: Matl cost,lacs 760
Strip Cu 383 3850 14.75 Tap rad 17 777 0.990675
Bunched condr 0 0.00 794
CTC 0 0.00 Ph-Ph 30 Total 399.65664167
Core 115 5792 6.66 %Z 11.338561966
Total matl cost, lacs 21.41 Ph-End limb

M. S. ratio Capitalised cost, lacs Leg centres 824


0.40 53.52
0.45 47.57 Inside-Inside of end limbs 0
0.50 42.81 Outside-Outside of end limbs
0.55 38.92
0.60 35.68 Window height, mm 1120
0.65 32.93
0.70 30.58 Core mass, kg 5792
0.75 28.54
0.80 26.76 Corner mass, kg 1734
0.85 25.18
0.90 23.78
0.95 22.53
1.00 21.41
FINAL DESIGN SHEET (3)12/08/2021
DESIGN DATA
BASIC INPUTS
ONAN MVA 10 HV, kV 33 Vector: 0-Star, 1-Delta 1
ONAF MVA 0.00 LV, kV 11.50 Vector: 0-Star, 1-Delta 0.00
OFAF MVA 0.00 Plus taps,% 5.00 %step 1.67
OFWF MVA 0.00 Minus taps,% 15.00 +/-(1) or linear(0) 0.00
Frequency,hz 50 No. of phases 3 Temp. for load loss, deg C 75
NLL capitalisation 0 LL capitalisation 0
HV phase current 101.010101 HV Pr. Tap turns 909.55 Turns/step 15.162
LV phase current 502.0437123
Core dia, mm 380 Core area,cm2 1020.98 Limiting Bm, T 1.6 No. of core limbs 3
Limiting V/T 36.289 No. of LV turns 183 Actual V/T 36.282
Actual Bm, T 1.5997 Core grade M5-0.30 Watts/kg @ 50 hz 1.05 Corner factor 2.1
HV wdg ht, mm 1020 HV end Insln, mm 160 Stray loss factor 0.5
LV winding:1 lyr hel only HV winding, disc only Tap winding, disc only
No. of ckts 12.00
No. of lyrs 2 No. of turns/ckt 15.00
Av. Insln bet lyrs 15 No. of disc/ckt 4.00
No. of LV turns 183 No. of HV turns 773 Total No. of turns 180
CTC=1, plain=0 0 No. of // parts 1 No. of // parts 1.00
No. of discs/part 48.00
No. of stacks 1 No. of discs 60 Total No. of discs 48
Turns/disc 13 Turns/disc 4
Blk bet T., mm 2.100 Av blk bet discs,mm 2.800 Av blk bet discs,mm 2.800
Blk bet stacks, mm 0.00 Insl. Bet parts 0.00 Insl. At centre 97.50
Total extra blks, mm 38.00 Total extra blks, mm 21.50 Tap wdg ht incl. Centre, mm 850
Condr width, mm 8.25 Condr width, mm 13.30 Condr width, mm 12.40
Condr thk, mm 2.40 Condr thk, mm 3.45 Condr thk, mm 3.60
No. of // cond 12 // condrs per bunch 1 No. of // cond 1
No. of CTCs in // No. of // bunches 1
Paper covering, mm 0.45 Individual pc, mm 0 Paper covering, mm 0.65
overall pc, mm 0.65
Corner are lost, mm2 0.5 Corner are lost, mm2 0.9 Corner are lost, mm2 0.9
Total cond area, mm2 231.6 Total cond area, mm2 44.99 Total cond area, mm2 43.74
Current density 2.17 Current density 2.25 Current density 2.31
Wdg radial, mm 85 Wdg radial, mm 55 Wdg radial, mm 18
Mean dia, meter 0.495 Mean dia, meter 0.677 Mean dia, meter 0.79
Lead length, meter 6 Lead length, meter 6 Lead length, meter 60
Condr length, meter 860 Condr length, meter 4939 Condr length, meter 1401
Bare mass, kg 1771 Bare mass, kg 1976 Bare mass, kg 545
Covered mass, kg 1816 Covered mass, kg 2025 Covered mass, kg 558
Resistance, full wdg, ohms 0.6758
Resistance, ohms 0.078351 Resistance, ohms 2.31661 Resistance, Pr. tap, ohms 0.50688
I2R loss, kW 19.75 I2R loss, kW 23.64 I2R loss, kW 5.17
Eddy loss, kW 1.5 Eddy loss, kW Eddy loss, kW

Stray loss, kW 2.35 Diameters & %Z calculations


H.C. Loss, kW 1.11
Total Stray loss, kW 3.45 Core dia, mm 380 Leq 108.33436674
2*core-LV 30 k' factor 0.15000
Total I2R loss, kW 48.56 410
Total eddy loss, kW 1.50 LV rad 85 495 140.25
total stray loss, kW 3.45 580
Guaranteed max. Loss cost, lacs LV/HV 21 601 126.21
Total Load Loss, kW 53.51 55.0 0.00 622
no Load Loss, kW 8.25 11.0 0.00 HV rad 55 677 145.52679167
Total loss cost, lacs 0.00 732
HV/Tap 20 752 3.38
Matl rates: Matl masses: Matl cost,lacs 772
Strip Cu 383 4399 16.85 Tap rad 18 790 1.0665
Bunched condr 0 0.00 808
CTC 0 0.00 Ph-Ph 22 Total 416.43729167
Core 115 5952 6.84 %Z 12.039432583
Total matl cost, lacs 23.69 Ph-End limb

M. S. ratio Capitalised cost, lacs Leg centres 830


0.40 59.23
0.45 52.65 Inside-Inside of end limbs 0
0.50 47.38 Outside-Outside of end limbs
0.55 43.07
0.60 39.48 Window height, mm 1180
0.65 36.45
0.70 33.84 Core mass, kg 5952
0.75 31.59
0.80 29.61 Corner mass, kg 1734
0.85 27.87
0.90 26.32
0.95 24.94
1.00 23.69
FINAL DESIGN SHEET (2)12/08/2021
MVA 10 TAPS ON HV FOR HV VARIATION, +/- VARIATION
HV (delta) 33000 W.O.No. BE09910
LV (Star) 11500 HV LV
Tap Range(Min) 15 0.85 MAX 34650 11500
Tap Range(Max) 5 1.05 MIN 28050 11500
In Steps Of 1.667 0.01667
Difference (V) 550.11
Difference (T) 15.153
V/T 36.282
Turns @N 909

HV Volts LV Volts HV TurnsLV Turns VOL Ratio Turn Ratio% Error THV +1 Turn Ratio% Error THV -1 Turn Ratio% Error
1 34650 6639.53 953 183 5.218744 5.20765 0.213 954 5.213115 0.108 952 5.202186 0.317
2 34100 6639.53 938 183 5.135891 5.125683 0.199 939 5.131148 0.092 937 5.120219 0.305
3 33550 6639.53 923 183 5.053037 5.043716 0.184 924 5.04918 0.076 922 5.038251 0.293
4 33000 6639.53 908 183 4.970183 4.961749 0.17 909 4.967213 0.06 907 4.956284 0.28
5 32450 6639.53 893 183 4.887329 4.879781 0.154 894 4.885246 0.043 892 4.874317 0.266
6 31899 6639.53 878 183 4.804475 4.797814 0.139 879 4.803279 0.025 877 4.79235 0.252
7 31349 6639.53 863 183 4.721622 4.715847 0.122 864 4.721311 0.007 862 4.710383 0.238
8 30799 6639.53 848 183 4.638768 4.63388 0.105 849 4.639344 -0.01 847 4.628415 0.223
9 30249 6639.53 833 183 4.555914 4.551913 0.088 834 4.557377 -0.03 832 4.546448 0.208
10 29699 6639.53 818 183 4.47306 4.469945 0.07 819 4.47541 -0.05 817 4.464481 0.192
11 29148.9 6639.53 803 183 4.390207 4.387978 0.051 804 4.393443 -0.07 802 4.382514 0.175
12 28599 6639.53 788 183 4.307353 4.306011 0.031 789 4.311475 -0.1 787 4.300546 0.158
13 28049 6639.53 773 183 4.224499 4.224044 0.011 774 4.229508 -0.12 772 4.218579 0.14
Matl rates: Matl masses: Matl cost,lacs
Strip Cu 300 8550 25.65
Bunched condr 0 0 0.00
CTC 0 0 0.00
Core 230 13850 31.86
Total matl cost, lacs 57.51

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