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    1.6 MVA Dry Transformer Design

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    Jemal Musa
    This document summarizes the design of a 1600 KVA, 18/0.4 KV dry-type transformer. It describes the transformer design methodology, core and winding materials, and performance specifications. Key details include a three phase core type design with copper windings, 50Hz frequency, and an 80°C temperature rise. The high voltage winding has 1013 turns and the low voltage winding has 13 turns. Core specifications and dimensions are also provided.

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    1.6 MVA Dry Transformer Design

    Uploaded by

    Jemal Musa
    1K views21 pages
    This document summarizes the design of a 1600 KVA, 18/0.4 KV dry-type transformer. It describes the transformer design methodology, core and winding materials, and performance specifications. Key details include a three phase core type design with copper windings, 50Hz frequency, and an 80°C temperature rise. The high voltage winding has 1013 turns and the low voltage winding has 13 turns. Core specifications and dimensions are also provided.

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    dry transformer design

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    This document summarizes the design of a 1600 KVA, 18/0.4 KV dry-type transformer. It describes the transformer design methodology, core and winding materials, and performance specifications. Key details include a three phase core type design with copper windings, 50Hz frequency, and an 80°C temperature rise. The high voltage winding has 1013 turns and the low voltage winding has 13 turns. Core specifications and dimensions are also provided.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    1K views21 pages

    1.6 MVA Dry Transformer Design

    Uploaded by

    Jemal Musa
    This document summarizes the design of a 1600 KVA, 18/0.4 KV dry-type transformer. It describes the transformer design methodology, core and winding materials, and performance specifications. Key details include a three phase core type design with copper windings, 50Hz frequency, and an 80°C temperature rise. The high voltage winding has 1013 turns and the low voltage winding has 13 turns. Core specifications and dimensions are also provided.

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    Dry-Type Transformer

    Basic Analysis and Design of 1600 KVA ,18/0.4 KV Dry-


    type Transformer
    This section describes :-
    The transformer design methodology
    Three phase core type transformer
    The winding material
    The core material
    The performance of transformer
    Table3.1 Proposed design specific

    Design specification
    NO. Specification Value
    1 Method of cooling AN
    2 Connection of HV/LV Delta/Star
    3 Number of Phases 3
    4 Frequency , Hz 50
    5 Rated continuous power ,KVA 400
    6 Nominal Voltage KV,(HV side / LV side) 18/0.4
    7 Connection (Vector group) Dyn11
    8 No load loss, W (max) 2300
    9 Load loss, W (max) 11000
    10 Temperature rise of winding 80 c

    11 HV/LV winding material Copper
    Off load tap changer with 5 position + 5% to -5% in steps of 2.5 % with 6
    12
    range taps
    Active Part Design
    High voltage winding Design

    1) Voltage per phase (VP) = line voltage 18000 V (being delta


    connected)
    2) Current per phase (Ip) =
    3) Current density (Cd) =2.9 A/mm2
    4) Conductor area (Aw)= mm2
    )In this case, the current is generally high, rectangular
    conductor is commonly used.
    )Therefore 1.7 x6 mm rectangular bare conductor is
    selected from wire standard.
    cont.
    Calculation of primary turns
    To calculate the number of turns Et= , Where
    Et=Voltage per turn
    Q = Rated KVA of the transformer (1600 KVA)
    where K= constant
    The value of K for copper wound transformer may be
    taken between 0.37 to 0.45.
    Et =17.6
    Cont.
    No. of secondary turns=13.12 T

    This we can round off it to 13 T


    No. of primary turns @ normal=1013.249 turns
    which is rounded to 1013 Turns
    Additional turns towards 5 tapping voltage=
    Which is rounded-off to the nearest even number =51 Turns
    So the total primary turns per phase= 51 + 1013= 1064
    Turns
    HV parameters
    The HV winding design can be proceed as shown in the table below.

    Voltage per phase ,Vp 18000 V

    Current per phase , Ip 29.63A

    Bare Wire diameter 1.7x 6 mm

    Conductor Area 10.2 mm2

    Current density 2.9 A/mm2


    Cont.
    We're going to concluded that, there is a HV coil per phase which is
    having 86turns per layer , the winding Axial length of the coil being
    520 mm. The Radial build of coil being 26 mm and the inter layer
    insulations are 0.2 mm thick
    Estimating the core window height:

    Total axial length of the coil =520 mm


    End packing insulation = 2 x 20 = 40 mm
    560mm
    Upper yoke insulations = 70mm
    Bottom yoke insulations = 30mm
    Window Height (W/H) of core =560 + 100 = 660
    mm
    End insulation of HV winding

    H1=20mm
    H2=14mm
    Cont.
    End insulation of primary winding for the three
    coils Item 1
    Level number
    L Number

    1-2 1.5 1180 12

    2-4 1.5 1210 12

    5-6 1.5 1240 12

    7-8 1.5 1270 12

    9-10 1.5 1300 12

    11-13 1.5 1330 18


    Layer Insulation of HV
    winding
    The thickness of the insulation between the layers of
    the HV winding
    Cont.
    Item 1 Item 2
    Level number
    L H Number

    1-2 0.2 1180 18


    560

    2-4 0.2 1230 18


    560

    5-6 0.2 1280 18


    560

    7-8 0.2 1330 18


    560

    9-10 0.2 1380 18


    560

    11-13 0.2 1430 18


    560
    Cont..
    No. layer 1 2 3 4 5 6 7 8 9

    Turn per

    layer 86 86 86 86 86 86 86 86 86
    Turn used 86 172 258 344 430 516 602 688 774

    No. layer
    10 11 12 13
    Turn per

    layer 86 86 86 32
    Turn used 86 103

    0 946 2 1064
    Particulars Particular Particulars Value Particulars Value
    Value s Valu

    e
    Rated Power 1600 Rated 18k No. 3 Type of connection

    KVA voltage V Phases


    No. of layers 13 Total no. 106 Phase 29.63A Conductor arrangement

    of Turns 4 current
    Conductor Parallel 1 Conductor 6 x1.7(Bare) HV weight=415 kg

    specification wound length in m


    conductor
    s
    Technical Requirements
    1) Winding multi-layer coil Cylindrical Winding left wound
    2) Winding terminal end is 300mm; Starting, End terminals and
    Tapping terminals use Shrinkable tape at the end
    3) The outer most layer of the coil wound with cloth tape.
    4) Break on the dissatisfaction of turn layer
    5) Taped Line is at center of the axial length of the coil
    6) HV and LV winging is separately wound
    7) Winding Terminal of each side of the Insulation is 4mm
    Low voltage winding Design

    1) Voltage per phase (VP) = 231V (being star connected)


    2) Current per phase (Ip) =2310
    3) Current density (Cd) =2.96 A/mm2
    4) Conductor area (Aw)= 770 mm2
    5) In this case, the current is generally high, foil sheet conductor is commonly
    used.
    6) Therefore 520 x1.5 mm bare foil sheet conductor is selected from wire
    standard.

    Rated Rated voltage Rated phase No Phase Vector


    power=1600kVA =18kV current=771 =3phase group=Yn
    connection
    Total no. of No. of layers=13 Conductor Layer Insulation Starting terminal
    turns=13T specification(bare) =0.2mm =500mm
    End insulation of lV winding

    H=20mm
    L=500mm
    Core design

    1600 KVA, 18/0.4 V CORE CHARACTERSTIC DRESIGN OUT PUTS


    Material = CRGO C/L= 500 mm
    Core dia. = 255 mm Grade = M4 W/H
    = 660 mm No of step with =10
    Thickness =0.27mm Stack = 248 mm
    Total Weight of steps =571.64 Kg
    Stag Thickne No.
    NO. B L L1 L2 Silicon steel shape
    e ss plates
    116
    1 1
    250 0 100
    114
    2 2
    235 5 98
    113
    3 3
    220 0 60
    111
    4 4
    Cont.
    1600 KVA, 18/0.4 V CORE CHARACTERSTIC DRESIGN OUT PUTS
    Material = CRGO C/L= 500 mm
    Core dia. = 255 mm Grade = M4 W/H
    = 660 mm No of step with =10
    Thickness =0.27mm Stack = 248 mm
    Total Weight of steps =571.64 Kg
    Stag Thickne No.
    NO. B L L1 L2 Silicon steel shape
    e ss plates
    145
    1 1
    250 0 100
    143
    2 2
    235 5 98
    142
    3 3
    220 0 60
    140
    4 4
    205 5 46
    Cont.
    Cont.

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