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Magnetics Calculations For Transformer Designs

The document provides equations for calculating various magnetic field properties including field strength, flux density, number of turns, inductance, effective permeability, and Q factor. It also lists material properties for an example core material including effective area, magnetic path length, inductance factor, saturation flux density, and saturation flux intensity. Application considerations are listed such as load power, impedance, operating frequencies, and loss calculations.

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Fabian Hartery
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421 views7 pages

Magnetics Calculations For Transformer Designs

The document provides equations for calculating various magnetic field properties including field strength, flux density, number of turns, inductance, effective permeability, and Q factor. It also lists material properties for an example core material including effective area, magnetic path length, inductance factor, saturation flux density, and saturation flux intensity. Application considerations are listed such as load power, impedance, operating frequencies, and loss calculations.

Uploaded by

Fabian Hartery
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Magnetics Design Equations

Field Strength H=(0.4*pi*N*Ip)/Le H= N= Ip= Le 1.2566371 1 1 1 Oersted Number of turns A cm Air Core Inductance Lo=(4*pi*N^2*10^-9)/C1 Lo= N= C1= 1.25664E-08 1 Number of turns 1 cm^-1

Flux Density B=(E*10^8)/(4.44*f*N*Ae) B= E= f= N= Ae= 4265.6293 100 5.50E+05 6 0.16 Gauss Volts(rms) Hertz Number of turns cm^2

Number of turns N=SQRT((L*10^9)/Al)) N= L= Al= 12 Number of turns 1 Henries 2725 Inductance factor

Effective Core Parameters C1=sum(L)/A cm^-1 C1= 1 cm^-1 L 1 cm A 1 cm^2 C2=sum(L)/A^2 C2= L= A= Le=C1^2/C2 Le= C1= C2= Ae=C1/C2 Ae= C1= C2= Ve=C1^3/C2^2 Ve= C1= C2= cm^-3 1 cm^-3 1 cm 1 cm^2 cm 1 cm 1 cm^-1 1 cm^-3 cm^2 1 cm^2 1 cm^-1 1 cm^-3 cm^3 1 cm^3 1 cm^-1 1 cm^-3

Effective Permeability ue=Le/(Le/ui+L) ue= Le= ui= L= 0.5 1 1 1 effective permeability Effective path length initial permeability Air gap length

Q factor Q=2*pi*f*Ls/Rs Q= f= Ls= Rs= Q= f= Lp= Rp= 6.283185307 1 Hertz 1 Henries 1 Ohms 0.159154943 1 Hertz 1 Henries 1 Ohms

Enter Core Material Properties Here =J Ae (cm^2) 0.243 Affective Area Ie (cm) 5.2 Magnetic Path Length Al (nH/N^2) 1175 Nanohenries/Turn^2

* *

Application Considerations RMS Load Power E(volts) Load impedance Lowest Operating Frequency

Bsat Hsat

2800 Saturation Flux density for material chosen 12.6 Saturation Flux intensity for material chosen

Flux Density Saturation Test Bpeak 2531.0576 Gauss Flux intensity Saturation Test Hpeak 11.377257 * dc current

Highest Operating Frequency Midband Frequency Peak current Peak voltage Loss calculations Low Frequency Loss Mid Band Loss High Frequency Loss

Original spreadsheet work by Fabian Hartery, B.Eng fabian_hartery@yahoo.ca For the design of transformer magnetics and core selection as derived from Fair-Rite Soft Ferrites Data Book Dexter Magnetics http://www.fair-rite.com/newfair/pdf/Fair-Rite_Catalog_16th_Edition_Rev_03_2012.pdf

Inductance L=N^2/Al L= N= Al= 0.013211009 Henries 6 Number of turns 2725 Inductance factor

Number of turns

L=10^-9*ui*((4*pi*N^2)/C1) L= ui= N= C1= 0.009047787 5000 12 1 Henries initial permeability Number of turns cm^-1 Henries Henries effective permeability Number of turns cm^-1

Number of turns

nductance factor

L=10^-9*ui*((4*pi*N^2)/C1) L= ue= N= C1= 1.25664E-08 1 1 1

ffective permeability ffective path length nitial permeability ir gap length

Attenuation Loss=20log(abs(Zs+Zl+Zsc)/Zs+Zl) Loss= Zs= Zl= Zsc= 3.521825181 1 1 1 dB Ohms Ohms Ohms

dB

Application Considerations RMS Load Power

oad impedance owest Operating Frequency

500 158.113883 50 550000

watts Vrms ohms Hertz

Shunt inductance to load ratio Suggested shunt inductance Number of turns=

9 ratio 1.30E-04 Henries 1.05273E+01

Highest Operating Frequency Midband Frequency

750000 Hertz 650000 Hertx 4.472135955 amps 223.6067977

Expected pri resistance Expected sec winding resistance

1 ohms 0.25 ohms 4.00E-04

oss calculations ow Frequency Loss Mid Band Loss High Frequency Loss

0.053288 dB 0.107901 dB

*determined by shunt inductance *determined by winding resistance when loss of shunt inductance is neglible *determined by leakage losses

Wire gauge resistance

tance is neglible

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