MicroZed v33
MicroZed v33
MicroZed v33
LTD
USER’S MANUAL
FOR S/W VERSION 2.00
0714
BOUTROS BLDG, 1st BSMT CHEIKH-EL-GHABY ST. GHABY – BEIRUT Postal Code 2068 7808 TEL 01 – 216994 FAX 01 - 339600
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1 GENERAL DESCRIPTION........................................................................................................................................... 3
1.1 MAIN FEATURES ................................................................................................................................................. 3
1.2 TECHNICAL DATA ............................................................................................................................................... 4
2 TERMINAL DESCRIPTION.......................................................................................................................................... 5
2.1 TERMINAL LAYOUT............................................................................................................................................. 5
2.2 INPUT TERMINALS.............................................................................................................................................. 5
2.3 OUTPUT TERMINALS.......................................................................................................................................... 6
2.3.1 OUTPUT TERMINALS FOR AC 1 SPEED AND AC 2 SPEED...................................................................... 6
2.3.2 OUTPUT TERMINALS FOR VVVF................................................................................................................ 6
2.3.3 OUTPUT TERMINALS FOR HYDRAULIC..................................................................................................... 7
2.4 CALL TERMINALS................................................................................................................................................ 7
2.4.1 CALL TERMINALS LOCATED ON BOARD................................................................................................... 7
2.4.2 CALL TERMINALS ON EXTENSION BOARDS ............................................................................................ 8
5 MENU......................................................................................................................................................................... 14
5.1 PASSWORD ....................................................................................................................................................... 14
5.2 ACCESSING THE MENU ................................................................................................................................... 14
5.3 MENU DESCRIPTION ........................................................................................................................................ 15
7 APPENDIX A.............................................................................................................................................................. 18
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1 GENERAL DESCRIPTION
The MICROZED V3.3 elevator controller module contains all the necessary components to control the
elevator and to simultaneously insure the protection of the elevator and user against faulty conditions. These
controllers can operate in a group of up to 4 elevators. In addition, this module has a user-friendly interface
consisting of one 24-characters by 2-lines LCD alphanumeric display and three push buttons to access the
different pages, menus and parameters editing (the display is sold separately).
Furthermore, the MICROZED V3.3 controller has a serial RS485 port enabling it to be connected to a hand
held diagnostic tool (sold separately) or via an interface (sold separately) to the RS232 port of a host computer.
Special software, available from S. & A.S. ltd., displays the general status of the elevator and the most recent 99
faults on the computer screen. Group operation for up to four elevators is supported.
Platform Microcontroller
Type AC 1 speed – AC 2 speed – VVVF – Hydraulic1
Mode Simplex or group1
Self diagnostic Fault messages describing common faults related to periphery inputs
Status information Status of the elevator and the door are permanently displayed
Fault count Count of level II faults (refer to section 4.1) is permanently displayed
Shaft information End of shaft in the up direction
End of shaft in the down direction
Slow down and final stop in the up direction
Slow down and final stop in the down direction
Door zone (recommended but not obligatory)
Car position is saved following a power failure2
Indicator signal Gray code, provided by the board (binary or other types can be supported optionally)
Number of stops 8, 163, 243 or 323 stops collective down – 6, 113, 163 or 223 stops collective selective1
Door type Swinging, automatic or ½ automatic door1
Door controls4 Input for re-open, photocell and door jam switch + input to bypass closing delay5
Door parking status Parking with door opened or door closed1
Floor Stop time Can be defined by the user1
Main landing Can be defined as any stop1
Car light Automatic switch off after preset time
Automatic return To main landing floor
Gong output Three seconds pulse to signal the arrival of the elevator
Inspection mode6 For installation and maintenance purposes using slow speed
Reservation7 System responds to car calls only, outside calls are canceled
Minimum load1 Car calls are canceled if car stops twice on a car call and no passengers exit car
Full load8 Only car calls are served, outside calls are still registered
Emergency stop Car is stopped, car calls canceled, outside calls retained, car restarts on a car call
Firemen operation9 Evacuation to main landing, blocking all calls and allowing firemen operation
Terminals All terminals are individually labeled according to function to facilitate identification
Communication RS-232C port ready for group operation or two way communication with a PC
Software Monitoring and controlling elevator installation, software runs under WindowsTM
1
Selection by presetting a parameter in the menu, refer to section 5.
2
When power returns, elevator resumes from where it was without the need of a homing trip unless Power-ON homing is enabled, refer to
section 5.
3
Requires optional extension boards.
4
For automatic or ½ automatic door only.
5
Activated by a push button in the car.
6
Activated by an external key switch and two push buttons.
7
Activated by a key switch in the car.
8
Activated by an external contact.
9
Activated by a key switch in the main landing floor.
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1.2 TECHNICAL DATA
1
Care should be taken to add a freewheeling diode in parallel with the coil of each contactor or relay driven from the board. Failure to do so will
jeopardize the operation of the output transistor and will eventually damage it.
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2 TERMINAL DESCRIPTION
2.1 TERMINAL LAYOUT
HIGH SPD
CLSE CAM
LOW SPD
P +22V
ARO DN
ARO UP
GND (-)
DN DIR
UP DIR
SPRE2
SPRE1
17V~
17V~
CT15
CT14
CT13
CT12
CT11
CT10
LGHT
OPN
CT9
CT8
CT7
CT6
CT5
CT4
CT3
CT2
CT1
CT0
D
C
E
B
A
CLSE NDLY
CONT RDY
SDPF DN
SDFS UP
INSP DN
INSP EN
INSP UP
SFTY ON
EOS DN
RE OPN
EOS UP
SPRE IN
DATA1
DATA2
PLSE +
LS EO
LS EC
PLSE -
PTC A
PTC B
FRMN
COM
VVVF
FULL
RSV
STP
DZ
1
Although this is not an output, it is listed with the outputs for convenience.
2
For automatic or ½ automatic door only.
3
For swinging door.
4
Do not connect for AC 1 speed elevators.
5
Sets the speed reference for the VVVF drive. If only HIGH_SPD output is active, the high speed is selected. If both HIGH_SPD and
LOW_SPD outputs are active, the slow speed is selected. If only LOW_SPD is active, inspection speed is selected.
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2.3.3 OUTPUT TERMINALS FOR HYDRAULIC
P +22V Biasing voltage from periphery supply – positive side1
GND Biasing voltage from periphery supply – negative side1
SPRE2 Gong or Cam contactor if ½ automatic door is selected as door type
ARO_UP Up direction arrow
ARO_DN Down direction arrow
LGHT Car light relay
OPN Open door relay or contactor2
CLSE_CAM Cam contactor3 / Close relay or contactor2
LOW_SPD Releveling relay
HIGH_SPD High speed valve
UP_DIR Pump delta contactor
DN_DIR Down direction valve
SPRE1 Pump star contactor4
E Floor information E for Gray code indicator
D Floor information D for Gray code indicator
C Floor information C for Gray code indicator
B Floor information B for Gray code indicator
A Floor information A for Gray code indicator
1
Although this is not an output, it is listed with the outputs for convenience.
2
For automatic or ½ automatic door only.
3
For swinging door.
4
Do not connect for direct on line configuration.
5
Down calls starting at ground floor level and below are internally converted to up calls. The position of the ground floor is determined by setting
the number of basements; refer to section 5. For instance if there are no basements, then the ground floor is on the first level and consequently
Down 0 call will be internally interpreted as an Up 0 call.
6
Although this is not a call, it is listed with the calls for convenience.
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1
Down calls starting at ground floor level and below are internally converted to up calls. The position of the ground floor is determined by setting
the number of basements; refer to section 5. For instance if there are no basements, then the ground floor is on the first level and consequently
Down 0 call will be internally interpreted as an Up 0 call.
2
Although this is not a call, it is listed with the calls for convenience.
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1
Down calls starting at ground floor level and below are internally converted to up calls. The position of the ground floor is determined by setting
the number of basements; refer to section 5. For instance if there are no basements, then the ground floor is on the first level and consequently
Down 0 call will be internally interpreted as an Up 0 call.
2
Although this is not a call, it is listed with the calls for convenience.
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The table below shows how the calls are allocated on the extension board #2:
1
Down calls starting at ground floor level and below are internally converted to up calls. The position of the ground floor is determined by setting
the number of basements; refer to section 5. For instance if there are no basements, then the ground floor is on the first level and consequently
Down 0 call will be internally interpreted as an Up 0 call.
2
Although this is not a call, it is listed with the calls for convenience.
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The table below shows how the calls are allocated on the extension board #3
1
Although this is not a call, it is listed with the calls for convenience.
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3 CONTENTS OF PAGES DISPLAYED ON LCD
Company name, Software version
Page 1
Time, date and day of the week1
1st line:
Elevator status Æ Normal, Inspection, Homing, Reservation, Full Load, Landing, Fault
Speed Æ Hi, Lo2
Direction Æ ↑, ↓2
Page 2 Floor Æ FL ##
2nd line:
Door status:
For swinging door Æ Opened, Closed, Locking, Locked
For automatic & 1/2 automatic door Æ Opened, Closed, Opening, Closing, ½open, Unknown
Page 33 Current fault description
Fault Log with the possibility of viewing the last 99 faults with the floor where each fault has
Page 44
occurred
Page 5 Homing trip request
Summary of the elevator settings:
Elevator mode and board address
Collective mode
Door type
Page 6 Drive type
Count of extensions
Minimum load feature (MD: Disabled, ME: Enabled)
Main Landing feature (LD: Disabled, LE: Enabled)
Parking Door status5 (PDC: Closed, PDO: Opened)
Page 7 Boards detected On Bus (supported only when diagnostic tool is used)
1. Level I faults: faults that block the elevator when they occur. But the elevator can resume operation right after
the fault disappears.
2. Level II faults: faults that can be tolerated for a few occurrences before the elevator is blocked by the board.
The count of level II faults is shown on LCD Page 4. When the count of level II faults reaches the preset number6,
the board will block the elevator.
3. Level III faults: faults that the board considers to be fatal and will block any further operation of the elevator.
Pressing the Select push button while on LCD Page 4 will prompt the board to start displaying the last 99 faults
saved in memory. The board begins by displaying the last fault followed by the floor number where the fault
occurred. Press Previous or Next push buttons to display the previous or next fault.
1
When the RTC device is installed.
2
When the elevator is moving.
3
Appears only if there is a fault.
4
Appears only if fault log is not empty.
5
Relevant in automatic or ½ automatic door. Refer to section 5.
6
Refer to section 5.
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4.3 FAULT CODE DESCRIPTION
The last 99 faults are permanently stored along with the time, date of
occurrence (if NOVRAM is installed) and the floor where the error
occurred. Faults can be accessed through the Select option on LCD
Page 4.
1
For swinging or ½ automatic door.
2
For automatic door.
3
Waits for a call to resume operation.
4
When the cause of the fault is diagnosed and fixed, empty the faults log or request a homing trip so that the elevator resumes operation.
5
When DZ magnetic switch is installed. Refer to section 5.
6
When DZ magnetic switch is installed. Refer to section 5.
7
When the cause of the fault is diagnosed and fixed, the elevator will automatically resume operation.
8
Relevant in group mode only.
9
Refer to section 5.
10
In case of automatic door, waits for obstacle to clear.
11
To recover from this fault, access menu and clear the count of elapsed days. Refer to sections 5.
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5 MENU
5.1 PASSWORD
A password is required for accessing the menu. The password consists of 6 digits. Two passwords can access the
menu. The first is provided by S. & A.S. Co. Ltd. and is referred to as client password. This password can only be
changed by S. & A.S. Co. Ltd. The second password is referred to as the user password. The user password can
be modified in the menu. The client password accesses all the items in the menu whereas the user password is
denied access to all menu items related to time restriction.
1
Refer to section 3
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5.3 MENU DESCRIPTION
What you see on the
display
Description and Comments Range
Empty Fault Log Empties the fault log N/A
Light Time Car light turn off delay in sec 5 to 99sec
Floor Stopping Time Time between travel in sec 1.0 to 9.9sec
Parking Door1 The parking status of the door Closed / Opened
Door Obstructed Del2 When the door is held open, it is considered to be obstructed after this delay 5 to 99sec
Hydraulic Star Time3 Star starting time of the hydraulic pump 0.0 to 9.9sec
VVVF Start Delay4 The delay in sec between providing direction and speed reference outputs 0.0 to 9.9sec
VVVF Stop Delay4 The delay in sec between removing direction and speed reference outputs 0.0 to 9.9sec
When this feature is enabled, car calls are canceled if car stops twice on a car
Minimum Load Disabled / Enabled
call and no passengers exit car
Sets the landing floor along with the delay before making a main landing trip None, 0… 31- 0’10”
Main Landing
given that the elevator has no calls to serve to 30’59”
PTC Detection When this feature is enabled, the motor PTC is continuously monitored Disabled / Enabled
Power On Homing When enabled, the elevator makes a homing trip upon every power-on Disabled / Enabled
Light Inverted When this feature is enabled, the output logic of the car light is inverted Disabled / Enabled
When preset to selective, the re-leveling is done only when the door is closed
Releveling3 Always/Selective
and the elevator has no calls to serve
When this feature is enabled, the elevator is prevented from crossing the end
EOS During Insp Disabled / Enabled
of shaft limits in inspection mode
When this feature is enabled, the elevator is blocked when the number of
Time Restrict Disabled / Enabled
days counted reaches the preset count of days
Shows the number of days elapsed since the Time Restriction feature was
Elapsed Cnt Of Days N/A
enabled or since the last reset of the Elapsed Cnt Of Days
Preset Count Of Days Sets the maximum count of days of operation 1 to 999
Max. Count Of Err. Sets the maximum count of Level II faults before blocking the elevator None, 1…99
Car jammed delay The car is considered jammed after this delay. 5 to 99sec
Basements5∗ Sets the count of basements 0 to 9
Swinging /
Selects the type of the elevator door. Select ½ automatic door if there is an
Door Type* Automatic /
electric cam to lock the door in addition to the automatic door drive.
½ Automatic
When this feature is enabled, the door closing signal is permanently engaged
Permanent Close1 Disabled / Enabled
during travel (required for specific types of door drives)
When this feature is installed, the controller looks for the DZ magnetic switch
Door Zone signal upon every floor stop. The absence of this signal on floor level prompts None / Installed
the controller to register a Level II fault and to perform a homing trip
Pre-Opening7 When this feature is enabled, door starts opening when DZ is reached Disabled / Enabled
First Stop Selects the gray code output for the first stop 0/1
Collective* Selects between collective selective and down collective modes Full / Down / APB
Sets the count of extension boards installed and thus the distribution of the
Extension Boards* None, 1, 2 or 3
car and land calls
*
Mode Selects between simplex and group modes. Simplex / Group
Passenger Capacity2 Sets the passenger capacity of the elevator 1 to 99
AC 2speed /
Drive* Selects the drive type
Hydraulic / VVVF
Selects the VVVF type to determine the switching sequence of the direction S. & A.S. / VACON
VVVF Type4
and speed reference outputs / YASKAWA
Gray / Binary /
Display type Selects the hall and car display type
Enhanced
Counter for the number of trips made by the elevator. The counter value can
Total Trips 0 to 999999
be edited and modified
English / French /
Language Sets the language
Arabic
LCD Contrast Sets the LCD contrast 35 to 250
Sets the address of the board (each board in a group must have a unique
Board Address 1 to 4
address)
User Password Shows and edits the user password ******
Co. Shows and edits the company name displayed on the first page 16 characters
1
Appears only if the door is automatic or ½ automatic.
2
Appears only in group mode.
3
Appears only in hydraulic elevator.
4
Appears only in VVVF elevator.
5
Appears only in down collective mode.
∗
Can be accessed and modified in inspection mode only.
7
Appears only if the DZ magnetic switch is installed.
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1
Viewed only if the RTC device is installed.
∗
Can be accessed and modified in inspection mode only.
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6 INSTALLATION GUIDE
For the following analysis, we are assuming that the PTC is either disabled or properly connected, the DZ magnetic
switch is not installed and its parameter in the menu is set accordingly and EOS During Insp is Disabled.
Step 1
• Install and wire the panel according to wiring diagrams provided by the panel assembler.
• Double-check all connections.
Step 2
• Make sure that the board is in the Inspection Mode (Inspection switch should be opened)
• Power the panel.
• The floor number may be unknown (FL--). This is normal and it indicates that the board does not have a
previous car position in memory. As soon as the elevator is switched from inspection to normal operation, it will
make a homing trip and floor display will show 0 when the elevator reaches the first stop.
• If all safety circuits are closed, inspection up and inspection down push buttons are active (therefore inspection
travel only requires the closing of safety circuit). Below is a visual indication of what the status of the input
LEDs should be so that the elevator operates in the inspection mode:
SDFS SDFS EOS EOS INSP INSP INSP RSV STP CONT SFTY RE CLSE LS LS FULL VVVF DZ FRMN SPRE
UP DN UP DN UP DN EN RDY ON OPN NDLY EO EC IN
Automatic door1
(Door open)
Automatic door2
(Door closed)
Swinging door
Step 3
• Using the elevator in the inspection mode, adjust the position of all magnets according to the layout provided
on the ECBAB V3.0 WIRING DIAGRAM – INPUTS (SHEET 5 of 8); refer to section 7 APPENDIX A.
• If you are using bi-stable magnetic switches, proceed with inspection travel to terminal floors to properly set
their contacts.
• When you finish, and prior to changing the operating mode from inspection to normal, the inputs should look as
follows (given that elevator is on any intermediate floor and on floor level):
SDFS SDFS EOS EOS INSP INSP INSP RSV STP CONT SFTY RE CLSE LS LS FULL VVVF DZ FRMN SPRE
UP DN UP DN UP DN EN RDY ON OPN NDLY EO EC IN
Automatic door2
Swinging door
• Refer to section 5 to set all internal parameters according to the site’s requirements.
• Change operating mode from INSPECTION to NORMAL. Elevator should proceed with its homing trip and will
stop on the floor level of the first floor.
1
When an inspection up or down is given, board proceeds by closing the door before moving. Door is then kept closed. This applies also for ½
automatic door.
2
This applies also for ½ automatic door.
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7 APPENDIX A
This appendix contains all wiring diagrams relevant to assembling the board in a panel.