Admix All Product Brochure PDF
Admix All Product Brochure PDF
Admix All Product Brochure PDF
Focused in industries that require the strictest sanitary practices, Admix has an installation base of
over 5,000 mixers operating in over 2,000 production plants. Chances are we have already worked
extensively with the ingredients that are crucial to your product’s success, including Xanthan and
other gums, soy and whey proteins, aspartame, sucralose and other sweeteners,
Carbopol®, Methocel® and various viscosity enhancers.
admix.com/equipment
Avicel® is a trademark of FMC Corporation
Carbopol® is a trademark of The Lubrizol Corporation
Opadry® is a trademark of BPSI Holdings LLC
Methocel® is a trademark of Dow Chemical Company
..
BenchMix benefits for your lab and process
Bring new products to market faster
Rotosolver RS-02
40”H x 22”W x 18”D
BenchMix.com
Rotosolver.com
Flow pattern
Blue arrows = flow
into the mixing head
Purple arrows = expulsion
from the mixing head
..
3-A compliant & easy to CIP �
Reduce batch times for increased capacity
.
Retrofit available for existing installations
.
Give your process a boost
100% lump-free dispersion, hydration,
.
and emulsification
Superb emulsion stability for extended
.
shelf life
Deagglomerate soft and hard particles
.
within 60 seconds
Easy, accurate scale up from benchtop
to any production size model with our
exclusive Mighty Mix™ parameters
Flow pattern:
Blue arrows = flow into the
mixing head
Rotostat.com
Purple arrows = expulsion from
the mixing head
Design Advantages
. Total washdown capability with
.
3-A TPV (#73-01) compliance
Superb corrosion resistance compared
.
to other “paint-free” mixers
Mounting options ranging from
Gear driven models come standard with heavy-duty clamps to sanitary
.
Jetfoil™ blades which offer a 200% increase ferrules/clamps
in flow per horsepower over conventional
pitch blade turbines. Available from 0.5–3 HP for
.
50–6,000 gallon tanks
Direct drive models come standard with special
wide blade, high volume Maxifoil™ blades, or with
custom, machined and threaded J-style props, which
Replaces outdated painted portable
.
are polished and sealed against contamination, but mixers
removable when necessary for inspection.
Validation documentation & factory
Optional custom impellers and attachment methods are acceptance testing (FAT) for GMP and
available based on your requirements. FDA requirements
THE DIFFERENCE!
Achieving Maximum Flow
and Circulation
Maxifoil™
Jetfoil™
J-style Prop
�
Rotomixx.com
RotoMAXX II advantages
Impeller shaft length 4 Tank volumes to 60,000+ gallons
available up to 144”
4 Entire unit is designed for total wash-down
duty for food, pharmaceutical and cosmetic
industries
4 Maintenance-free, greased-for-life, sealed
bearings in bearing frame
4 Premium high efficiency, ground helical
bevel gearing provides 20-30% more efficient
gearing than conventional worm gearing
Jetfoil™ impeller technology 4 Synthetic food grade lubrication in gear drives
provides 200% greater pumping
rate over conventional axial 4 Up to 15 HP input
blade impellers 4 Output torque up to 6100 inch-pounds with
1.25 service factor
RotoMAXX.com
.
3-A TPV (#36-01) compliance
Low maintenance design for minimum
downtime – no bushings, wear sleeves,
.
shims or bearing supports to wear out
Disassemble and reassemble for inspection
.
and cleaning in less than 5 minutes!
Dual stages:
primary axial and Two models are available to process
.
secondary radial 10–175 GPM
Seal pressure ratings up to 450 psi @ 400° F.
Balanced single or double-barrier mechanical
seals are available, designed for sanitary
applications with CIP
�
requirements
DynaShear.com
.
and easy installation
Standard 316SS construction with
.
3-A TPV (#35-04) compliance
Quick disconnect TriClamp® type ferrules
.
for ease of assembly
Standard design includes a 30Ra or
better finish for elements and housing,
with all welds completely ground, blended
.
and polished
Element assemblies are quickly removable
.
for inspection and COP
Off-the-shelf stock availability from
.
1–4” diameter
Low maintenance and capital costs
Admix.com/Admixer
�
TriClamp® is a registered trademark of Alfa Laval, Inc.
.
heads provide ultimate flexibility
Standard shear head grades include
.
coarse, medium, and fine
Special purpose heads available for
Bos
.
consistency
She
Shearpumps available
with coarse, medium,
fine, or other special
purpose heads
BostonShearpump.com
Existing installations include tomato paste enhancement and standardization, ketchup and
mustard production, salad dressings, mayonnaise, pet foods and treats, soups, sauces, flavor
emulsions, pharmaceutical preps, polymers and more. All Boston Shearmills are standard
with three sets of shear heads (rotor/stator), and each head has two distinct stages for a total
of six work zones. This increase in residence time between the stages aids in creating tremendous
mechanical and hydraulic energy for applying maximum shear forces into the product.
And specifically designed for mayonnaise and salad dressing production, the Admix MayoMill™
is built off this innovative technology and balances shear rate and flow to optimize product
quality and consistency. See how at admix.com/mayomill.
.
inline milling machine on the market
Standard shear head grades include
.
coarse, medium, and fine
Special purpose heads available for
texturizing and blending without
damaging or altering solids
and desired consistency
�
BostonShearmill.com
Process benefits
4 Reduce operator injury
4 Improve product quality
4 Reduce the risk of accidents
4 Increase ingredient functionality
PIC System
4 Reduce mix times Admix.com/PIC
4 Fast ingredient addition
4 No more wasted ingredients
4 Improve yields
OES System
Admix.com/OES
.
Unmatched versatility Powder
suction
.
Adjustable powder feed rates with regulating valves Control panel pump Single switch for
for suction pump vibrator and
Produce completely dispersed, uniform product and DynaShear DynaShear high powder valve
.
shear mixer actuation
in a single pass on most applications
.
Safely dump powder from floor level
Admix.com/Fastfeed
.
Portable design for easily maneuvering to any mixing area
.
Standard hopper vibrator prevents bridging of powder
Make any size batch (10–50,000 gallons),
simply keep the inlet flooded
from the mix tank
Vacuum
ROTOSOLVER
ergonomic, efficient, and sanitary method of
Wand
A
moving large amounts of powder quickly and
C safely.
Bag Drum
Bag
Dump B Dusting, bag dumping, entrained air, and foaming
Vacuum
Silo
Pump are all eliminated, while the high intensity mixer
provides 100% powder incorporation with no
D
bypass or hang-up within the mix station.
Bulk E
Bag
Delivery
.
VacuShear.com
All 316SS tank construction,
suited for 14.5 psig to full vacuum,
all internal welds blended, #4
polish inside, 2B outside and
customized for your specific needs
.
Fully integrated powder source
options include bulk bag delivery,
bag dump, or vacuum wand for
drums and bags
.
Rotosolver high shear disperser is
3-A TPV (#73-01) compliant for
easy CIP and maintenance
.
Process automation with load cell
batching or loss-in-weight
controls available upon request
.
4
agitation
Allows full shear at volumes as low as 5% of finished tank 4 Can be combined with scraped
.
volume, ideal for low water phases surface or counter rotating agitators
Self–draining sanitary seals with our 4 Optimized for high viscosity
exclusive auto seal shut off to prevent personal care, pharmaceutical, and
.
premature seal failure food products
.
O-ring design
Designed with minimal protrusion
allowing easy addition to
FlowShear.com
scraped surface and counter
.
rotating equipped vessels
Ideal for low water /
.
gum phase creation
.
Total washdown and CIP capability
Low maintenance design for minimum
downtime – no bushings, wear sleeves,
.
shims or bearings to wear out
Optional impellers and stators to meet
specific shear and flow requirement
.
maximum lift height of 100”
Wall stands available in two sizes with a
.
maximum stroke differential of 50”
Instant height adjustment with pneumatic
controls mounted on the stand, or manual
slower adjustment with a hydraulic
.
cylinder lift
All stands constructed of 304SS or carbon
steel with white epoxy washdown paint. Lift
cylinders are white epoxy, with paint-free
.
and 304SS alternatives in some sizes
Optional mounting brackets, swivel mounts,
controls and materials of construction
Seal Technology
A Complete Series of Flush, Dry Running, Vacuum, and Gas Seals
. Double mechanical, water flush cartridge seals for
.
400 psig or full vacuum at 400˚F
Double mechanical, gas charged seals for high
purity pharmaceutical applications. Rated for
.
100 psig and full vacuum at 300˚F
Single mechanical, dry running cartridge seals
for 200 psig at 400˚F. Suitable for low speed
.
Rotomixx and RotoMAXX only
Exclusive single mechanical, high pressure quench
seal operates up to 700 psi, and allows for over 100
psi back pressure to increase product dwell time.
.
Suitable for Boston Shearpumpand Shearmill
Sanitary clamp mounted lip seals compatible
.
(4” or 6”) to existing ferrules (T or I type)
Solid 316SS pedestals for 3-A TPV compliance of
4” spacing of mixer drive and tank
.
Standard systems available from 20-gallon
pilot plant through 500-gallon production
modules. Turnkey systems include tanks,
powder feed hopper, batch or inline mixer,
transfer/recirculation pump, and all
.
necessary fittings, valves & piping
All 304/316SS construction with CIP
.
capability throughout
Turnkey systems can be designed for batch
or continuous processing, with manual or
fully automatic controls
Control Documentation
Extra Capacity and Cleanability Built into Every Detail
.
The mechanical integrity of our mixers and
components is evident in their oversized shafting,
heavy-duty precision fit bearing frames, high
efficiency motors, and easy-to-disassemble
cartridge-type seals. These all contribute to
.
reduced downtime and maintenance
All mixing equipment and components are put
through multiple inspections and a final operational
testing program with full documentation supplied
.
upon request
Most products 3-A TPV compliant, ensuring
Our lab is completely equipped to test any formula from two liters to 200 gallons, under precise
conditions and strictly in confidence to your specifications. We can demonstrate not only our top
entry dispersers and emulsifiers, but also our series of inline high shear mixers and our powder
induction and processing equipment.
18 - LAB CAPABILITIES
Customer Service
Employee Owned – Customer Focused
Admix employees bring a unique perspective and attitude to servicing our
customers. As a shared ownership company, we know that success is dependent
upon your satisfaction when working with us on any inquiry or order. We trust that
when you communicate with our employee owners, you sense our enthusiasm and
commitment to meet or exceed your expectations.
.
critical components
Dependable follow-up on every equipment order that ensures you
are satisfied with our performance, and that you have received all the
documentation, technical guidance and start-up
.
assistance necessary
A responsive website - admix.com - providing
24/7 access to technical, application, and
.
service tips
Our field service team ready to assist with
.
equipment start-up and commissioning
A comprehensive rebuild program that offers
a 48-hour turnaround cycle to refurbish your
.
Admix product
Factory-trained experts available to provide
in-plant training for your maintenance
personnel or equipment and process audits
CUSTOMER SERVICE - 19
Your Mixing Technology Partner
Are you having trouble Do these problems
mixing these ingredients? affect your operation?
.Alginates .Fisheyes or lumps
.Aspartame .Floating powders
.Avicel .Over aerated mixes
.Carbopol
®
.Carrageenan
®
.Paint chipping from
.CMC .painted mixer drives
.Gelatin Clogging filters and
.Guar gum .strainers
.Gum arabic . Unmixed agglomerates
.Lecithin . Severe dusting
.Maltodextrin . Long mix times
.Methocel Inconsistent product
.Milk, whey & cocoa
®
.Unstable emulsions
quality