Test Specifications

(subject to alternations)
For Field Service only

REFERENCE NO : TSS-TS-MML F..728 (B) ADJUSTMENT OF PUMP AND GOVERNOR

Edition : 01.2012 GUIDE SLEEVE TRAVEL
Replaces(edition) : 10.2010 Control lever position : Free
Test oil : F 002 S3E 001 Speed-min-1 (rpm) : 800
Revision :6 Control rack travel in mm : 0.3-0.7
1.MAXIMUM SPEED CONTROL (RATED SPEED)
Combination No. : F 002 A0Z 728-E040.229.200
(without supplementry idling spring)

Injection pump : PES 4 A 85 D 320 RS 2000 Control lever position : 45.0±4.0°

Speed-min-1 (rpm) :-
Governor : RSV 400...950 A 5 C 1592 R Boost pressure in bar :-
Control rack travel in mm :-
Customer : Mahindra & Mahindra Ltd.
Speed-min-1 (rpm) : 950
Engine model : MDI 2385 N 3A
Boost pressure in bar :-
Engine code :-
Control rack travel in mm : 10.35-10.45
Application : TRACTOR-475DI
TEST BENCH REQUIREMENTS Speed-min-1 (rpm) : 990-1000
Boost pressure in bar :-

Test oil inlet temperature : 38°-42°C Control rack travel in mm : 9.4

Overflow valve : F002A10627 Speed-min-1 (rpm) : 1040-1070
Inlet pressure in bar : 1.5 Boost pressure in bar :-
Test injector : 0681343009 Control rack travel in mm : 4.0
Opening pressure in bar : 172.0-175.0 Speed-min-1 (rpm) : 1225
High pressure pipe : 6X2X600
Boost pressure in bar :-
(ODXIDxlength) in mm
Control rack travel in mm : 0.3-1.4
2.FULL LOAD DELIVERY
(A) CALIBRATION OF PUMP WITHOUT GOVERNOR ACTION
Speed-min-1 (rpm) : 950
Boost pressure in bar :-
Direction of rotation : Clockwise Control rack travel in mm : 10.35-10.45
Prestroke in mm : 3.65-3.75(3.6-3.8) Delivery quantity(x ) : 27.0-27.5(26.0-28.5)
Control rack position in mm : 9.0-12.0 in cm³/500 strokes
Cam sequence : 1-3-4-2 Maximum spread in cm³ : 1.5(3.5)
Cam displacement : 0-90-180-270° ±0.5° 3.TORQUE CONTROL
Tappet clearance in mm : min 0.2 Speed-min-1 (rpm) :-
Injection Timing locking :- Boost pressure in bar :-
BASIC SETTING Control rack travel in mm :-
Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 950 Boost pressure in bar :-
Control rack travel in mm : 10.35-10.45 Control rack travel in mm :-
Delivery quantity(x ) : 5.3-5.6 Speed-min-1 (rpm) : 500
in cm³/100 strokes Boost pressure in bar :-
Maximum spread in cm³ : 0.3(0.7) Control rack travel in mm : 11.4-11.6
Speed-min-1 (rpm) : 700
Boost pressure in bar :-
Speed-min-1 (rpm) : 400 Control rack travel in mm : 11.4-11.6
Control rack travel in mm : 6.9-7.1 Speed-min-1 (rpm) :-
Delivery quantity(x ) : 0.7-1.1(0.5-1.3) Boost pressure in bar :-
in cm/100 strokes Control rack travel in mm :-
Maximum spread in cm³ : 0.5(0.7) Speed-min-1 (rpm) : 950
Boost pressure in bar :-
Control rack travel in mm : 10.35-10.45
Contd...2
TSS-TS-MML F..728
4. COURSE OF DELIVERY 6.MAXIMUM SPEED CONTROL (RATED SPEED)
Speed-min-1 (rpm) : 500 (with supplementary idling spring)
Boost pressure in bar :-
Delivery quantity(x ) : 22.25-23.75(21.25-24.75) Speed-min-1 (rpm) :-
in cm³/500 strokes Control rack travel in mm :-
Maximum spread in cm³ : 2.0(4.0)
Speed-min-1 (rpm) : 700 7. GOVERNOR CUTTING IN SPEED
Boost pressure in bar :- Speed-min-1 (rpm) : 990-1000
Delivery quantity(x ) : 26.75-28.25(25.75-29.25) Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 9.4
Maximum spread in cm³ : 2.0(4.0)
Speed-min-1 (rpm) :- While over checking ,if the cutting speed is above the rated speed and if,
Boost pressure in bar :- -the delivery values are within the overchecking tolerance
Delivery quantity(x ) :- -control rack remains at full load position even at 50 min
in cm³/500 strokes (rpm) less than the rated speed
Maximum spread in cm³ :- the cutting-in speed should be declared OK.
Speed-min-1 (rpm) :- 8. DEGREE OF IRREGULARY
Control rack travel in mm :- Speed-min-1 (rpm) : 1055-1085
Delivery quantity(x ) :- Boost pressure in bar :-
in cm³/500 strokes Control rack travel in mm : 4.0
Maximum spread in cm³ :- No of notches : 16.0
5. IDLING SPEED CONTROL (RATED SPEED) 9. STARTING TRAVEL
Control lever position : 23.0±4.0° Speed-min-1 (rpm) :-
Speed-min-1 (rpm) : 400 Control rack travel in mm :-
Control rack travel in mm : 6.9-7.1 Delivery quantity(x ) :-
in cm³/500 strokes
Speed-min-1 (rpm) : 100
Control rack travel in mm : Minimum 19.0 10.STARTING FUEL DELIVERY
Speed-min-1 (rpm) : 100
Speed-min-1 (rpm) : 400
Control rack travel in mm : 16.0-16.5
Control rack travel in mm : 6.9-7.1
Delivery quantity(x ) :-
Speed-min-1 (rpm) : 490-550
in cm³/100 strokes
Control rack travel in mm : 2.0

OTHER INFORMATION

Note:

1. Sl.No.of the operations indicate the sequence of operations. 3.(x):Average of the cylinders

2. Values given in brackets are overchecking values

Applicable only for BOSCH and MICO Test benches 141010

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