onufacheriag Soetrr HR. stemens "2 * # ae Punjab CCPP Jhang- SCC5-8000H 2x1 General Plant Description Ardy LaF Ba je Lethe Hike apy tex Loth fois Guapenta tines The SIEMENS Power and Gas Sector is pleased to have the opportunity to submit this 44 fll proposal for a Power Island consisting of 2x1 multi-shaft configuration, each consisting of et fal two (2) Siemens Gas Turbines SGT5-8000H, two (2) Generators SGen6-2000H, one (1) Ei Jnbulmrre Steam Turbine SST5-5000 and one (1) Generators SGen6-3000W including also the Tequired auxiliary and ancillary systems. (0 %i/iri/ a By GaN sak Ea ne i iting The scope of supply is completely described in section 2. Any information on equipment, #4 numbers of components ete. given von oth other “e i$ are not binding even if the wording suggests something different. i EAA The design features of the plant have been carefully considered, resulting in an optimum balance between capital cost, plant performance as well as operation and maintenance benefits. Plant exhaust emissions are minimized by the SIEMENS advanced combustion system. The offered design is based on Siemens’ proven standard reference power plant design for advanced Combined Cycle Power Plants, which are designed to provide safe, highly- reliable, efficient and low cost electricity. ackncige A The standard design features of the plant have been developed taking advantage of the 1# ee KE Kast experience from the installed fleet using the same technology. The core of the Power < Ao) Ae Island is composed of the well-proven, high efficient and reliable Siemens equipment: ie 8) ~The gas turbines, SGT5-8000H with advanced combustion system ») Ne oa ey, ~The hydrogen-cooled generator, SGen5-2000H Gah “Hom ~The steam turbines, SST5-5000 1 (hea) dies ~ The water/hydrogen-cooled generators, SGen5-3000W I fe Aaa) dir ¥ HR HE i) th, Brief Description of Scope of Supply and Services In brief the Scope of Supply for one units SCC5-8000H comprises the following major equipment: - Two gas turbines SGT5-8000H = One steam turbine of the SST5-5000 series equipped with water-cooled condenser - Two hydrogen-cooled generator for gas turbines - One hydrogen-cooled generator with water cooled stator for the steam turbine - One triple pressure heat recovery steam generator with HP once through (Benson type) and natural circulation LP / IP design; - One plant control systems (SPPA-T3000) - Associated electrical equipment like transformers and switchgears within containers (PCCs) - Associated auxiliary and ancillary equipment Siemens Power and Gas Section: 14 Bid Ref. No. PK1022(2017/07) Page: 1088 01010000_General_Piant_Descrption.doc Rev. 0 @ Siemens AG 2017. All rights reservedSIEMENS ee Punjab CCPP Jhang- SCC5-8000H 2x1 The design is in principle based on SAG standard considering Customer specification as commented. The detailed scope of supply is defined in section 2 with boundary contitions defined in section 1. seeder | BASU REE, Brief Description of the System The gas turbine cycle exhaust heat is used in the HRSG to produce steam for the steam turbine. The condensation heat at_the-outlet of the-steam turbine_is dissipated via the. condenser by a once-through cooling. Components are cooled by means of the closed cooling water system: transferred to the service cooling water via intercoolers. which heat is The main fuel for the gas turbine is only considered with natural gas. Back up fuel is considered HSD. Brief Description of the Main Components Gas Turbine The model SGT5-8000H combustion turbine is a single shaft machine of single casing design with high efficiency, low fuel consumption and low emissions in combination with high availability and reliability, service oriented design and long inspection intervals. The basic design has been adopted from previous gas turbine models with proven components and up to date technology, including the following features: 16 can annular combustors based Platform Combustion System (PCS) ~ “Axia 13 stage compressor with high mass flow and four rows of variable guide vanes for improved turndown - Four stage turbine, stage 1 to 3 improved TBC coated blades and vanes, proven casting materials and air-cooled = Disc-type rotor with central tie bolt and radial serrations = Two journal bearings and one thrust bearing ~ Generator drive at compressor intake end ~ Axial exhaust diffuser. 8 oration Semone Power and Gas Sexton 1 Bi et. No, Pxt022(2017107) Page ada 01010000: General Plant Description doc rev 0 © Siemens AG 2017. All rights reservedSIEMENS ie Punjab CCPP Jhang- SCC5-8000H 2x1 = Avial exhaust difuser Figure: Longitudinal Section of the Gas Turbine (SGT5-8000H) ‘The rotor is supported by two joumal bearings and one thrust bearing. The journal and thrust bearing are located at the compressor side and the second journal bearing at the ‘exhaust side of the turbine. The rotor is an assembly of disks, each camying one row of blades, and hollow shaft sections, all held together by a pre-stressed central tie bolt. Hirth serration provides the alignment of disks and hollow shaft sections to allow free radial expansion and contraction, ‘and transmit the generated torque. The turbine rotor is internally air-cooled. The PCS ‘consists of 16 baskets with its air cooled transitions. The annular arrangement provides 2 remarkable uniformity of the exhaust gas temperature field over the full cross-sectional area of the turbine inlet. This is attributable to the 16 bumers in the PCS, thus eliminating hot and ‘cold spots. The ultra low NOx technology suppresses thermal NOx formation without injection of steam or water. This combustion system combines all the advantages of optimal combustion, including = Low NOx and CO emissions ~ Low pressure drop = High operating flexibility = Optimal size and number of burners ~ Compact design with good accessibility. “The gas turbine is factory assembled and shipped in modules for convenient field erection. Siemens Power and Gas ‘Section: 4 Bid Ref, No. PK1022(2017/07) Page 308 (01010000_ General_Piant_Description.doc Rev 0 ‘© Siemens AG 2017. All rights reservedSIEMENS ee Punjab CCPP Jhang- SCC5-8000H 2x1 Generator, SGen5-2000H for the Gas Turbines The two-pole SGen5-2000H generator has dire ro rotor winding and. indirect hydrogen cooling for. the Stator winding. The hydrogen filled generator Casing is a pressure-resistant and gas-tight construction and is equipped with end shields at each end. The hydrogen cooler is divided into four sections, two arranged at each generator end. The three-phase winding inserted in the stator core slots is a two-layer transposed-bar design. The winding is vacuum pressure impregnated together with the stator core. The high-voltage insulation is provided according to the proven MICALASTIC system, The generator rotor shaft is a vacuum-cast forging and has two end-shield sleeve bearings. The hydrogen is circulated in the generator interior in a closed circuit by axial flow fans arranged on the rotor shaft joumals. A gas system contains all necessary equipment for filing, removal and operation of the generator with purging gas, hydrogen or air. ‘An excitation transformer is used to take the excitation current from the auxiliary power system. A start-up frequency converter is provided for start-up of the turbine generator unit. The generator acts as a motor in the converter mode to start the gas turbine set without ‘additional rotating prime mover. The converter forms part of the static excitation equipment. Features of the generator: - Highest efficiency ~ Proven epoxy-mica insulation system of stator winding ~ Low maintenance costs. Figure 2: 3D- Longitudi | Section of the Generator (SGen5-2000H) Generator for Steam Turbine (Hydrogen Cooled Rotor, Water Cooled Stator) The single shaft generator is of two pole type, with di rotor winding and water.cooling for the stator winding, The hydrogen filled generator casing is a pressure resistant and gastight construction and is equipped with end shields at each end. The two hydrogen coolers with two sections each (4 x 25%) are located on one side of the generator. ‘ial hydrogen. cooling for.the ‘Siemens Power and Gas Section 14 Bid Ref. No. PK 1022(2017/07) Page 4018 01010000_General_Piant_Description doc Rev. ° ‘© Siomens AG 2017. All rights reservedSIEMENS ex Punjab CCPP Jhang- SCC5-8000H 2x1 The three-phase winding inserted in the stator oore slots is @ two-layer ‘transposed bar Gosign. The winding is single bar pressure impregnated using the well proven Siemens high voltage insulation system. “The generator rotor shaft is a vacuum cast forging and has two end sl Id sleeve bearings. “The hydrogen is circulated in the generator interior in @ closed clrcult by a multistage fan arranged on one site of the generator. _ 'A gas system contains all necessary equipment for filing, removal and operation of the generator with purging gas, hydrogen or air. ‘An excitation transformer is used to take the excitation current from the ‘auxiliary power system, A start up frequency converter is provided for start up of the turbine generator unit. ‘The generator acts as a motor in the converter mode to start the gas turbine set without an isitonal rotating prime mover. The converter forms part of the exciter unit Figure: Longitudinal Section of the Generator (SGen-3000W) Siemens Power and Gas Section: 14 BBid Ref. No, PK1022(2017/07) . Page 5of8 (01010000_General_Plant_Descrintion.doc Rev 0 (@ Siemens AG 2017. All rights reservedSIEMENS ee Punjab CCPP Jhang- SCC5-8000H 2x1 ‘Steam Turbine The steam turbine SSTS-5000 will comprise one combined HP/IP casing and two double flow low pressure casing. All components are standardized modules The turbines are of the fandem compound design. The individual shafts of the steam turbine cylinders axe coupled rigidly together. gure: Longitudinal Section of SST-5000 Turbine for Multishaft Configuration with 8000H Gasturbines For information only - no lability for correctness and completeness Siemens Power and Gas Section: 11 Bid Ref. No. Px 1022(2017/07) Page: Gols 1010000_General_Piant_Description.doc Rev 0 © Siemens AG 2017. All rights reservedSIEMENS ae Punjab CCPP Jhang- SCC5-8000H 2x1 Heat Recovery Steam Generator (HRSG) ‘The HRSG provided is a Benson type steam generator for HP part and natural circulation type steam generator for IP LP parts, which generates high, intermediate and low pressure steam. ‘A condensate preheater is integrated in the HRSG. This arrangement enables higher a rictencies of the combined cycle power plant by using the exhaust gas energy to preheat fhecondensate before it passes towards the feed water pump and into the LP system. ‘The HRSG is designed for outdoor installation and there is bypass stack (OPTION item) Heeveem the gas turbine and the HRSG. The stack is equipped with a damper and silencer. HP steam RH stam Cold reheat = LP-stourn GT exhaust, supermester HP Fecdwater IP Feedwater Feedwater Purp Figure: Horizontal type 3 pressure stage Heat Recovery Steam Generator with reheat and HP once through and LP / IP natural circulation (Benson type) Instrumentation and Control (1&C) ‘To meet the technical, economical and environmental aspects of modem power plants, Swemens is offering the digital control system "SPAA-T3000". Our instrumentation and Control expertise and in-depth knowledge of the power plant process shape our automation colltione. it fs a well proven, structured and redundant concept to ensure @ maximum of availability and reliability. Siemens Power Plant Automation will be used for almost the entire power plant equipment: aerroce and generators and main systems. It's based on open standards in hardware and software technology. Therefore it can benefit from the continuous innovations being made in microelectronics. It is open for interfaces to automation systems, ‘supplied by other vendors and to a possible extension of the plant in the future. ‘Siemens Power and Gas Section: 1A Bid Ref. No. PK1022(2017/07) Page: 708 (01010000_General_Plant_Description.doc Rev 0 {@ Siemens AG 2017. All rights reservedSIEMENS Ae Punjab CCPP Jhang- SCC5-8000H 2x1 Electrical Plant ‘The electrical plant is designed to ensure maximum reliability of the plant's unit auxiliary Power supply in all modes of operation, using reliable, proven and standardized equipment, The necessary auxiliary power is taken from the generator. supplying switchgear. The electrical equipment like batteries, battery chargers, LV switchgear, ete. is arranged in fanlainer-type enclosures (Power Control Center PCC) which are. pre-assembled. and factory tested. Commissioning Te ensure proper commissioning of the power istand, Siemens will provide an experienced site. specialists for commissioning including qualified workforce ‘as well as tecle and equipment as specified. Quality Management Considering QM as an issue of utmost importance, Power and Gas Sector as a supplier and project ceouder of power islands has a strong commitment to all aspects of OM covering all project stages. For the project Power and Gas Sector will perform QM related activities based on ISO 9001 and the contractual assigned international or national standards, The following activities will be applied by Siemens Power and Gas Sector to perform best excellent practice in Quality Management: ~ Preparing a project related Quality Manual and Quality Plan ~ Evaluation of suppliers = Conducting internal audits ~ Expediting at suppliers on ITP-basis = Witnessing of inspections and tests, ‘Siemens Power and Gas Section 1 Bid Ref. No. PK1022(2017/07) Page Bore 01010000_General_Plant_Description.doc Rev 0 © Siemons AG 2017. All rights reserved