LUBRICATION SYSTEM

CONTENTS
SERVICE DATA ............................................. LB-1-1 CONSTRUCTION .......................................... LB-2-1
SPECIFICATIONS ......................................... LB-1-1 DISASSEMBLY .............................................. LB-2-2
SERVICE DATA ............................................. LB-1-2 INSPECTION ................................................. LB-2-3
TIGHTENING TORQUE ................................ LB-1-3 OIL FILTER ..................................................... LB-3-1
LUBRICATION SYSTEM ............................... LB-1-4 CONSTRUCTION .......................................... LB-3-1
OIL PUMP ........................................................ LB-2-1 INSPECTION ................................................. LB-3-2

SUPPLEMENTAL OUTLINE
+ The tightening torque of the oil pan mounting bolt has been changed.
+ The oil pump and oil filter have been changed.
 SERVICE DATA

SERVICE DATA
SPECIFICATIONS
Lubrication system Forced-circulation type
Type Gear pump
Discharge amount
174 (38-1/4)/2,300
Oil pump ! (Imp gal)/rpm
Relief valve opening pressure
1,177 {12.0, 171}
kPa {kgf/cm2, psi}
Full-flow Paper element type
Type
By-pass Paper element type
Oil filter Replacement method Disassembling type
Short valve opening pressure
98 - 137 {1.0 - 1.4, 14 - 20}
kPa {kgf/cm2, psi}
Type Water cooled flat tube type
Oil cooler
Number of cores 5
Regulator valve opening pressure
392 - 432 {4.0 - 4.4, 57 - 63}
kPa {kgf/cm2, psi}
System total capacity
29 (6-3/8)
(With oil filter)
Lubrication oil capacity
! (lmp gal) H-level 21 (4-5/8)
Oil pan
L-level 14 (3-1/8)

LB-1-1
 SERVICE DATA

SERVICE DATA
Unit: mm (in)
Item Maintenance standard Service limit Remarks
Side clearance
0.05 - 0.11
(Clearance between side faces of gear 0.15 (0.0059)
(0.0020 - 0.0043)
and case)
Tip clearance 0.07 - 0.19
—
(Clearance between tooth crest and case) (0.0028 - 0.0075)
0.085 - 0.215
Idler gear and head gear backlash 0.50 (0.0197)
(0.0033 - 0.0085)
Oil pump

Clearance between spindle and idler gear 0.01 - 0.04

0.20 (0.0079)
bushing (0.0004 - 0.0016)
Valve opening pressure 1,079 - 1,275
—
kPa {kgf/cm2, psi} {11.0 - 13.0, 156 - 185}
Relief valve Spring free length 50.2 (1.976) —
Spring tension 352.1 - 410.9 When compressed
—
N {kgf, lbf} {35.9 - 41.9, 79.2 - 92.4} to 44.0 mm (1.732 in)
Side clearance between idler gear and 0.10 - 0.27
0.50 (0.0197)
spindle (0.0039 - 0.0106)
Short valve opening pressure 304 - 343
Oil cooler

—
kPa {kgf/cm2, psi} {3.1 - 3.5, 44 - 50}
Water pressure test on the
981 {10, 142} —
element kPa {kgf/cm2, psi}
Valve opening pressure 98 - 137
—
kPa {kgf/cm2, psi} {1.0 - 1.4, 14 - 20}
Oil filter

Short valve Spring free length 74.5 (2.933) —

When compressed
Spring tension N {kgf, lbf} 39.2 {4.0, 8.8} —
to 40.0 mm (1.575 in)
Valve opening pressure 392 - 432
Regulator valve

—
kPa {kgf/cm2, psi} {4.0 - 4.4, 57 - 63}
Spring free length 44.4 (1.748) —
When compressed
Spring tension N {kgf, lbf} 62.8 {6.4, 14.1} —
to 37.5 mm (1.476 in)
Oil jet

Valve opening pressure 177 - 216

—
kPa {kgf/cm2, psi} {1.8 - 2.2, 26 - 31}

LB-1-2
 SERVICE DATA

TIGHTENING TORQUE
Unit: N·m {kgfzm, ftzlbf}
Item Tightening torque
Oil pump mounting bolt 30 - 41 {3.1 - 4.2, 22 - 30}
Oil screen and oil outlet pipe mounting bolt 16 - 21 {1.6 - 2.1, 12 - 15}
Oil pan mounting bolt 21 {2.1, 15}
Oil pan drain plug 98 - 127 {10.0 - 13.0, 72 - 94}
Nut 54 - 93 {5.5 - 9.5, 40 - 69}
Oil cooler housing mounting bolt and nut
Bolt 29 - 54 {3.0 - 5.5, 22 - 40}
Oil jet connector bolt 29 - 39 {3.0 - 4.0, 22 - 29}
Cover mounting bolt 25 - 39 {2.6 - 4.0, 19 - 29}
Oil pump
Oil pump idler gear mounting nut 59 - 78 {6.0 - 8.0, 43 - 58}
Oil cooler Element mounting nut 20 - 29 {2.0 - 3.0, 14 - 22}
Plug 25 - 34 {2.5 - 3.5, 18 - 25}
Connector 25 - 34 {2.5 - 3.5, 18 - 25}
Full-flow oil filter
Center bolt 59 - 69 {6.0 - 7.0, 43 - 51}
Drain plug 16 - 22 {1.6 - 2.2, 12 - 16}
Center bolt 59 - 69 {6.0 - 7.0, 43 - 51}
By-pass oil filter
Drain plug 16 - 22 {1.6 - 2.2, 12 - 16}

LB-1-3
 SERVICE DATA

LUBRICATION SYSTEM
LUBRICATION SYSTEM DIAGRAM

WLB062A

LB-1-4
 OIL PUMP

OIL PUMP
CONSTRUCTION

WLB063A

LB-2-1
 OIL PUMP

DISASSEMBLY

WLB064A

Disassembly sequence (Reassembly sequence is the reverse of disassembly.)

j
1 Cover j
4 Spring j
7 Idler gear assembly
j
2 Spring seat j
5 Driven gear assembly j
8 Case assembly
j
3 Steel ball j
6 Spindle

Key points of disassembly

The oil pump drive gear is shrinkage-fitted into the drive shaft, and
the idler shaft is pressed into the case. Stop disassembling the oil
pump, therefore, after separating the relief valve and idler gear
assembly.

+ Measure the side clearance between the pump gears (both the
drive and idler gears) and the cover and record it.

ZLB005A

LB-2-2
 OIL PUMP

+ Measure the tip clearance between the tips of the pump gears
(the drive and idler gears) and the body, and record it.

ZLB006A

+ Stick a fuse on a tooth surface of the idler gear and rotate the
gear. Then calculate the backlash of the pump gear from the
squeezed amount of the fuse, and record it.

INSPECTION
+ Clean all disassembled parts in cleaning solvent. Check for
scratches, cracks or damage and replace faulty parts.
+ If measurement indicates that the service limit has exceeded,
repair or replace faulty parts.
Clearances and backlash of pump gears
Unit: mm (in)
Item Maintenance standard Service limit
Side clearance
0.05 - 0.11
(Clearance between side 0.15 (0.0059)
(0.0020 - 0.0043)
faces of gear and case)
Tip clearance
0.07 - 0.19
(Clearance between —
(0.0028 - 0.0075)
tooth crest and case)
Idler gear and head gear 0.085 - 0.215
0.50 (0.0197)
backlash (0.0033 - 0.0085)

Clearance between spindle and idler gear bushing

Unit: mm (in)
Maintenance standard Service limit
0.01 - 0.04 (0.0004 - 0.0016) 0.20 (0.0079)

LB-2-3
 OIL PUMP

Relief valve spring

Maintenance Service
Item Remarks
standard limit
352.1 - 410.9
Tension When spring is compressed
{35.9 - 41.9, —
N {kgf, lbf} to 44.0 mm (1.732 in)
79.2 - 92.4}
Free length
50.2 (1.976) —
mm (in)

Side clearance between idler gear and spindle

Unit: mm (in)
Maintenance standard Service limit
0.10 - 0.27 (0.0039 - 0.0106) 0.50 (0.0197)

LB-2-4
 OIL FILTER

OIL FILTER
CONSTRUCTION
Full-flow oil filter

WLB065A

LB-3-1
 OIL FILTER

INSPECTION
+ Clean all disassembled parts in cleaning solvent. Check for
scratches, cracks or damage and replace faulty parts.
+ If measurement indicates that the service limit has exceeded,
repair or replace faulty parts.
Short valve spring
Unit: mm (in)
Maintenance
Item Service limit Remarks
standard
Free length 74.5 (2.933) —
Tension When compressed to
39.2 {4.0, 8.8} —
N {kgf, lbf} 40.0 mm (1.575 in)

Regulator valve spring

Unit: mm (in)
Maintenance
Item Service limit Remarks
standard
Free length 44.4 (1.748) —
Tension When compressed to
62.8 {6.4, 14.1} —
N {kgf, lbf} 37.5 mm (1.476 in)

LB-3-2