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1.0 INTRODUCTION
1.1 Introduction
The primary purpose of this chapter is to clearly and precisely define the main area of the
research study and the motivation for such endeavour. This chapter is organised into the
questions, research objectives, general aim of study, justification for current research,
of study and summary of chapter. Accordingly, this chapter also attempts to discuss the
justification of research from various aspects such as justification for selecting Malaysia as
the country of research, justification for the selection of manufacturing as a scope of study,
justification for the selection of electronics firms as an industry of interest and justification
for the selection of supply chain as the area of study. Finally, this chapter provides the
outline of the thesis in detail to provide a clear and holistic view of the study.
In the past, the evolution in the logistics management was driven by the intention and need
to continuously improve the system and to reduce the total cost. Logistics practitioners
realized that the achievement of lowest total cost or cost tradeoffs is impossible if the cost
improvement plan is carried out in each individual part of the logistics process separately.
This phenomenon has made the world appreciate the concept and application of logistics
integration.
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Subsequently, companies began to realize that it is important to not only focus on the
improvement of an organization itself, but also essential to include other relevant members
of the respective organization, such as the trading partners, suppliers, distributors and
customers in the effort of optimizing logistics costs. Such integration of business partners
and business processes mainly emphasized in nurturing relationship within the terms of
physical and information flows. This has created a challenging business atmosphere to all
logistics practitioners to foster an integrated logistics performance within and across the
management has become essential for business performance and operational success.
The phrase “Supply Chain Management” originated in the early 1980s. Oliver and Webber
(1982) discussed the potential benefits of integrating the internal business functions of
descriptions of supply chain management reveals the common themes: effective flow of
resources [information, finance, product, services] from the source of supplier to the
& Meindl, 2007; Mohanty & Deshmukh, 2008). As such, the concept and practices of
The growing interest in SCM can be attributed to rapid changes in the global business
scenario. Across the world, recent years have seen a marked shift towards customization
and globalization. This has resulted in competition among firms reaching new frontiers.
Therefore, in recent years, supply chain management has acquired immense attention from
both academic and industry circles. Academics as well as practitioners are looking at SCM
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as a requisite for firms to compete on a variety of dimensions such as cost, quality, delivery
and flexibility (Chan & Qi, 2003b; Croom, Romano, & Giannakis, 2000; Li, Rao, Ragu-
Moreover, literatures on the current business trends reflecting the demands being placed on
businesses by their customers are increasing. These demands include: reduced prices,
superior product quality, excellent customer service, increased variety and exceptional
value (Chopra & Meindl, 2007). This necessitates multiple companies to perform their
business functions with the goal of satisfying a given customer’s demand. Firms across the
world are meeting the increased competition by offering a high variety of products at the
lowest costs whilst delivering them quickly. This has resulted in the development of supply
chains with the aim of fulfilling their customers’ demands (Mohanty & Deshmukh, 2008).
different methods. This includes such as marketing and financial improvements to survive
and to compete. Since competition is no longer between organisations, but among supply
chains, (Li, Ragu-Nathan, Ragu-Nathan, & Rao, 2006) the chain management (SCM) has
organisational performance (Chan & Qi, 2003b; Moberg, Whipple, Cutler, & Speh, 2004).
The understanding and practising of supply chain management (SCM) has become an
essential prerequisite for staying competitive in the global race and for enhancing
profitability (Childhouse & Towill, 2003; Moberg, Cutler, Gross, & Speh, 2002; Power,
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Sohal, & Rahman, 2001; Tan, Lyman, & Wisner, 2002). The practices of SCM are
of the supply chain (Li, Lin, Wang, & Yan, 2006). As such, this has been the primary
motive of study to identify the right set of supply chain management practices in electronics
industry in Malaysia.
Besides identifying the right supply chain management practices, the set of supply chain
simultaneously its impact on supply chain performance has to be monitored to ensure the
desired productivity and operational cost efficiency are achieved (Brewer & Speh, 2000).
This implies that, business organisations should measure its performance at various aspect
to achieve sustainable competitiveness (Elmuti, 2002). Chan and Qi (2003b) asserted that,
the relationship between supply chain management practices and performance could better
facilitate the inter organisation understanding and integration among partners in the supply
chain. Above all, implementation of supply chain management practices, enhancing supply
chain integration and improving supply chain performance will be a pre-requisite for the
Neely, (1997) reiterated that limited agreement achieved on how to monitor and how to
assess the performance of a supply chain, despite the fact that most organisations are able to
track costs and measure revenues. It is of critical importance to identify suitable measures
in cases of continual evolution of supply chains, so as to cope with competition and the
changing environment (Jutter & Maklan, 2011). This is another reason that prompted the
researcher to study the relationship between supply chain management practices and
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performance of supply chains in the electronics sector in Malaysia. Measures that are
currently available and being used by supply chains found in developed economies need to
manufacturing industry.
Thus, this study aims towards fulfilling the need to study and understand supply chain
management practices and its impact towards supply chain integration and supply chain
performance of electronics firms in Malaysia. The study also aims to explore the level of
mediation role of supply chain integration towards the relationship between supply chain
empirical study be conducted to establish facts about supply chain management practices in
developing economies. Currently most of the facts about supply chain management
Malaysia is considered as one of the fastest growing economies in the South-east Asia and
Asia Pacific region. The country is perceived as having a steady growth based on the strong
fundamentals of agro-economics and natural resources. The real GDP has been growing
consistently over the 4 percent mark in the last few years and is forecasted to obtain 6
percent in the year 2010. Nevertheless, Malaysia’s growth in recent times has been driven
by the manufacturing and service sectors. This steady growth and economic prosperity has
been a significant contribution through skilled manpower, low cost, political stability and
large influx of foreign direct investment [FDI]. As such, Malaysia was seen as a very
attractive investment destination by global MNCs and other players as well. However a
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continuous and sustained economic growth in the long run cannot be based on the low cost
advantage alone; given the rapid expansion of the manufacturing sector in China, India and
Vietnam. Thus, the only way Malaysia can capture more FDI primarily in the
manufacturing sector is to be more productive and cost efficient through excellent supply
chain management practices and integration (Dasa & Narasimhan, 2001; Lager & Horte,
2002).
Meantime, globalization has driven many corporations, mainly the manufacturing firms, to
widen their resources and capability enhancement from internal environmental practices to
networking outside the boundaries of the organisation (Kannan & Tan, 2010; Li, Ragu-
Nathan, et al., 2006). This requirement became essential in order to be competitive locally
and across the border (Lambert, Cooper, & Pagh, 1998; Oliver & Webber, 1982). As to
achieve this, organisation needs to have strong supply chain practices and inter-organisation
Therefore, there is an imminent need for supply chain management practices in all sectors
across each value chain entity. More recently, in Malaysia, the New Economic Model 2010
has necessitated serious attention on the supply chain management practices particularly in
the electronics manufacturing industry (NEAC, 2010). Indeed, under the 10 th Malaysia
Plan, electronic industry is prioritised as National Key Economic Area [NKEA] which is
Programme [ETP] and Entry Point Project [EPP] (MITI, 2010). Both these ETP and EPP
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are two main action based programmes under the Government Transformational Plan
[GTP].
In addition, SCM has captured the interest of many practitioners and scholars in recent
years (Bechtel & Jayaram, 1997; K. Burgess, Singh, & Koroglu, 2006). This popularity has
been due to the fact that supply chain management is a vital element for operational success
assembly, distribution and return of effective and efficient management of flow of resources
(Lummus & Vokurka, 1999a; Mentzer, et al., 2001; New, 1997). Supply chain
management includes the total connectivity between the upstream [supply and
competitiveness (Boddy, Macbeth, & Wagner, 2000; Hong & Jeong, 2006).
As such, the primary role of SCM is to meet customer requirement in terms of providing
one with the right product (Dale, Lascelles, & Lloyd, 1994) of right quality (Brewer &
Speh, 2000; Carmignani, 2009) and quantity (Chan, Humphreys, & Lu, 2001) from the
right source (Carr & Smeltzer, 1999) at the right price (Chin, Tummala, Leung, & Tang,
2004) and finally utilizing the right technology (Basnet, Corner, Wisner, & Tan, 2003;
Boubekri, 2001). However, in spite of the key role of supply chain practices in the SCM
phenomenon, far limited and scant scholarly investigation has been undertaken to present a
supply chain practices to yield performance gains at firm level and total supply chain
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performance. As such, an understanding of supply chain management and the execution of
competitive advantage in comparison to its competitors (Moberg, et al., 2002; Power, et al.,
Moreover, SCM also has been distinguished for its strategic role in coordinating business
processes across trading partners and simultaneously to improve both (1) the performance
of an individual organisation (Stevens, 1990) and (2) the performance of the entire supply
chain (Li, et al., 2005; Wong, Tjosvold, Wong, & Liu, 1999). In order to compete, supply
chain management seeks close integration with internal functions within firm and external
linking with suppliers, customers and other channel members. This could be achieved
through effective construction of various supply chain practices (Kim, 2006b). Despite
knowing the essentials of supply chain, there are still some business organisations who are
clueless and do not know precisely what are the sets of supply chain management practices
to be implemented to improve the performance (Li, Ragu-Nathan, et al., 2006). All these
point to the need for studies that are predicated on supply chain management practices and
their models.
Therefore, this research study has discovered a set of new combination of supply chain
management practices proposed by Li et al., (2006) [comprehensive model] and Min and
Mentzer, (2004) [system approach model] shown in Figure 1.1. The model simply suggests
that depth and breadth of these new sets of SCM practices components adopted are a
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practices, information flow across supply chain practices and system approach practices
which are also an area of potential research as recommended by previous research. This
new model is measured by considering supply chain management practices from within the
whole system (upstream, downstream, internal process, across supply chain and system
orientation). Hence, the new model developed in this study could be viewed as a more
comprehensive concept than the narrow view taken in previous research (Alvarado &
Kotzab, 2001; Basnet, et al., 2003; K. Burgess, et al., 2006; Chen & Paulraj, 2004; Donlon,
1996; Min & Mentzer, 2004; Tan, 2001; Tan, Kannan, & Handfield, 1998).
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Comprehensive Model System Approach
by Model
Li et al. (2006) by
Strategic Supplier Min and Mentzer
Partnering (2005)
Customer
Relationship Agreed Vision and
Management Goals
Information Sharing Risk and Reward
Information Quality Sharing
Internal Lean
Practices
Postponement
Proposed Model
of
Supply Chain Management Practices
[Measured Simultaneously]
Figure 1.1:
New Combination of
Supply Chain Management Practices Model
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This study has also made an attempt to unveil a conceptual framework of analysis to
establish linkages among supply chain management practices, supply chain performance
and the mediating role of supply chain integration. Additionally, it attempts to explore the
electronics firms and their cumulative impact on the supply chain integration and supply
chain performance. The outcomes of the analysis will reveal whether the comprehensive
postponement, agreed vision & goals and risk & reward sharing) exist among firms in the
electronics manufacturing industry in Malaysia. Additionally, the outcome will identify that
The concept and application of supply chain management has been widely researched.
Nevertheless, this area need considerable new research direction owing to the lack of
empirical evidence on the linkages between supply chain management practices (strategic
quality, internal lean practices, postponement, agreed vision and goals and risk and reward
sharing), supply chain integration, and supply chain performance. Hence, to fill the research
gap on how these sets of supply chain management practices affect the overall supply chain
study attempts to empirically examine the link between supply chain management practices,
supply chain integration, and supply chain performance in the electronics industry in
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understanding of the conceptual framework established in this study. Therefore, there are
several important research questions which require in-depth explanation were highlighted in
1.4.1 What are the supply chain management practices contributing to supply chain
1.4.2 What are the supply chain management practices contributing to supply chain
1.4.3 What dimensions of supply chain performance are related to supply chain
1.4.4 How does supply chain integration mediate the relationship between supply chain
The main objectives of this study are motivated by the work of Li, et al., (2005) and Li, et
al., (2006), who addressed the need for a comprehensive supply chain management
practices. As such, this study develops a research agenda for the area, pointing to the need
to show a comprehensive set of supply chain management practices which could affect the
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performance of supply chain. Finally, a conceptual model is created to emphasize the need
for determining the relationship between supply chain management practices, supply chain
This section introduces the purpose of this study through two main objectives. The first
objective is to identify the set of SCM practices affecting the supply chain performance.
The second objective is to attempt to determine the mediating effect of supply chain
integration between supply chain management practices and supply chain performance.
Therefore, several important research objectives that need to be investigated are addressed
1.5.1 To determine the factors of supply chain management practices that are
industry in Malaysia.
1.5.2 To determine the factors of supply chain management practices that are
industry in Malaysia.
1.5.3 To determine the dimensions of supply chain performance that are related to
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1.5.4 To investigate the mediating affect of supply chain integration on the relationship
between supply chain practices and supply chain performance in the electronics
Malaysia is a developing economy which has experienced vast economic evolution. In the
early 1970’s, Malaysia was popularly known as a resource-rich country and began to adopt
2003, Malaysia achieved the status of one of the most sophisticated export structured
economy among developing countries, well above the level predicted, based on its income.
Subsequently, Malaysia has shown both rising income and increasing manufacturing
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Currently, Malaysia has revealed the possibility of expanding industrial production in a
resource-exporting economy (Malaysia EPU, 2009). Nevertheless, the success of the above
competitive. This also depends not just on the manufacturing capabilities, which becomes
less competitive as a result of the birth of new emerging economies (like China and
has been strongly been engaged in planning, designing and implementing policies that
concern supply chain. The basis of evident of Malaysian government policies that affect
the supply chain can be seen in the New Economic Model (NEM) (NEAC, 2010).
In conclusion based on the above phenomenon, Malaysia, has successfully survived the
dependent which is indeed a rare case. As a consequence, Malaysia has proved to increase
above uniqueness, Malaysia offers an interesting case for a middle income economy.
functions of any business organisation (Sohal & Ritter, 1995). Apparently, this strategic
function can be further synergized to realize its full potential if it is managed effectively and
efficiently, throughout the total business process. (Kasul & Motwani, 1995). In addition,
recently, the ever changing and demanding customer requirements has forced
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manufacturers to adopt new manufacturing capabilities such as flexibility, adaptability,
responsiveness and innovativeness (Sohal, Burcher, & Lee, 1999). Compounding to it,
objective in terms of quality, cost, delivery and flexibility (Davies & Kochhar, 2000).
with foreign direct investment (FDI) performing an essential role. Accordingly, foreign
direct investment inflow to manufacturing will be the gateway for Malaysia to obtain new
technology, capital and expertise as well as access to overseas market. Hence, Industrial
Master Plan was executed in the mid-1980, which in principle aims to enhance the process
of achieving a sustainable and competitive growth in the manufacturing base. This means
setting a strong foundation for a diversified approach through industrial strategy shifted
1994).
The above phenomenon and scenario provide adequate evidence of Malaysia investing
heavy trust on manufacturing sector for the purpose of developing the economy. Hence, the
manufacturing industry in Malaysia has set an example of a developing country that has
successfully harnessed resource exports for export oriented manufactures. Owing to the
above importance of manufacturing sector, this study aims to identify the right practices for
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1.6.3 Justification for the selection of electronics sector
output, exports volume and employment opportunity in comparison to other resource based
and non-resource based industry (Salleh & Mohammad, 2005). More specifically, in 2006,
the total output of the electrical and electronics industry is approximately RM214.9 billion.
Further, the export of electrical and electronics products was approximately RM282.2
billion or 61.7% of total manufactured exports. This huge volume of production and
international trading of electrical and electronics products has created 397,553 jobs
Eze, & Teo, 2008). Hence, Malaysia’s electronics manufacturing industry has become an
important contributing sector. This has made Malaysia the leading exporter of semi-
peripherals (FMM, 2004). Furthermore, the electronics industries have relatively developed
higher export capabilities due to FDI. Thus, it is postulated that there would emerge some
spillovers to the other industries within the cluster. Indeed, due to the modular nature of
these industries, technological spillovers would have naturally occurred more in these
industries than in other industries (Best, 2007; Best & Rasiah, 2003; Rasiah, 2008, 2009a,
2009b). As such, these factors have motivated the choice of selecting electronics
The above phenomenon and scenario provided adequate evidence on the importance of
electronics industry to the growth of Malaysian economy. This implies that the electronics
industry has been a role model for other industries in the non-resource based industry and
resource based industry. Therefore, the electronics manufacturing industry in Malaysia has
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set an example for other developing countries which have similar economic development
models. It is therefore essential to study the supply chain management practices and
insight to the respective other industries in Malaysia and other developing countries.
1.6.4 Justification for the selection of supply chain as the research area
There are numerous research studies (Basnet, et al., 2003; Berry, Towill, & Wadsley, 1994;
Bhutta, Rana, & Asad, 2007; Holt & Ghobadian, 2009; Khan, Bakkappa, Metri, & Sahay,
2009; A. Lockamy & K. McCormack, 2004; Whipple, Voss, & Closs, 2009; Zhou &
Benton, 2007) that generally indicate supply chain management as a sustainable growing
(Baharanchi, 2009; Braunscheidel & Suresh, 2009; Erol, et al., 2010; Fantazy, Kumar, &
Kumar, 2009; Perez, Castro, Simons, & Gimenez, 2010; Svensson, 2010; Wei, Sheen, Tai,
& Lee, 2010), have found the focus of supply chain management for most companies has
shifted from cost reduction to the overall business impact and shareholder value.
Considering the above importance of the supply chain management, the Malaysian
(FMM) to bring changes to the local industry by enhancing their competitiveness and
aligning their supply chain (Rajagopal, Zailani, & Sulaiman, 2009). Accordingly, FMM
has engaged in the automation of local industry supply chain management (SCM) processes
with the strategic purpose of preparing local industries to compete globally (Yong, 2002).
In line with the above initiatives, the Malaysian government has launched “Tiger Project”
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with a total grant valued at RM5 million. The goals of “Tiger Project” is to facilitate
manufacturers primarily in the local electrical and electronics industry to put into operation
the RosettaNet System which is an internet-based common messaging standard for global
Although it is the key role of supply chain management practices in the SCM phenomenon,
limited empirical research studies and investigation has been carried out to justify on, how
supply chain management practices could yield total supply chain performance (Azar,
Kahnali, & Taghavi, 2008; Basnet, et al., 2003). Therefore, new supply chain management
practices models are required for continual improvement of supply chain performance.
Through a systematic approach to the analysis of supply chain practices, supply chain
integration and supply chain performance; the study is purported to contribute to the new
supply chain. It is imperative that one understands more about the influence of supply chain
practices towards the supply chain integration and performance of supply chain, especially
in light of the current industrial policies, industrial master plan and government
transformation plan. As such this study also provides practical and managerial contribution
to current practitioners and industrialist. Hence, this study contributes in the following
ways:
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1.7.1 Theoretical Contribution
This study contributes to the existing body of knowledge by examining the relationships
between extended supply chain management practices, supply chain integration and the
Malaysia. This contribution is derived from the attempt to test the impact of supply chain
Previous studies (Koh, Demirbag, Bayraktar, Tatoglu, & Zaim, 2007; Li, Ragu-Nathan, et
al., 2006; Li, et al., 2005), have investigated direct link between supply chain practices and
this study will contribute to the resource-based view [RBV] literature (Caridi, Crippa,
In addition, by combining the extended variables of supply chain management practices and
testing them in a single setting, this would allow the study to generate a comprehensive
framework of the relationships between the variables. Further, this study analyses the
relationship between supply chain management practices, supply chain integration and
supply chain performance in the electronics manufacturing industry. Besides, the study
establishes both theoretical and empirical argument not only to justify that this relationship
exists, but also identified the mediating role played by supply chain integration.
In terms of theoretical contribution, this study also extends previous research conducted in
Western countries (Akintoye, McIntosh, & Fitzgerald, 2000; Christopher & Juttner, 2000;
Croom, et al., 2000; Edum-Fotwe, Thorpe, & McCaler, 2001; García-Arca, Prado-Prado, &
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Mejías-Sacaluga, 2007) and advances our understanding of the relationship between supply
chain management practices and supply chain performance in a developing and Asian
context) in Asian countries have tended to study countries such as Singapore (Azar, et al.,
2008; Kheng & Al-Hawamdeh, 2002) and Hong Kong (Chin, et al., 2004).
This research will likely aid practitioners and stakeholders of the industry by fostering a
better understanding of the impact of supply chain practices toward its performance. First, it
will reveal empirical evidence that the right supply chain management practices will lead to
better supply chain integration and subsequently enhance supply chain performance.
Secondly, manufacturers and supply chain practitioners may be able to use the contributing
factors of the performance of supply chain management to identify the industrial critical
success factors. As such, these critical success factors will be identified as the key result
area [KRA] to formulate key performance indicator [KPI] to measure the effectiveness and
Finally, this study will highlight the role of mediators [supply chain integration] in gaining
adequate benefit from supply chain practices. The research will, therefore, reveal the
importance of each mediating construct that link between supply chain practices and supply
chain performance. The beneficiaries of this study include firms in the industry,
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Also, another practical contribution of this research is that manufacturing firms that would
like to adopt the supply chain management practices or increase their supply chain
performance will able to apply strategies based on this research. Based on this research the
key supply chain management practices are identified ranging from upstream, downstream,
internal and across supply chain which could better the performance of supply chain of the
The research boundaries give an overview of the length, width and depth-ness of a research
study. These research boundaries for an extent could justify reason for curtain research
procedures. Therefore, this study will declare the research boundaries in view of scope of
In terms of scope of research, this study will constitute only supply chain practices within
the manufacturing sector and selected electronics manufacturing firms. The sample
This research work is focuses on organisational based [unit of analysis] and not individual
basis. This means the area of study of the research paper cover the perception of the
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1.8.3 Time Frame
This cross sectioned study involves sample and data collection for the period of 9 months,
starting from the date of November 2009 till July 2010. Cross-sectional studies involve data
collected at a defined time. This cross-sectional study involves special data collection,
including questions about the past, but they often rely on data originally collected for other
purposes.
This study or research report is organized into seven chapters. The summary of each chapter
is presented graphically in figure 1.2 and followed by a description each. Finally, this thesis
is aggregated with seven chapters and figure 1.2 illustrates the overall outline of the thesis
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Chapter 1 Chapter 2 Chapter 3
Chapter 7
Conclusion
and
Recommendation
Figure 1.2:
Outline of the Thesis Organisation
Chapter One, presents the introduction to this thesis, giving the background and the scope
of the research conducted, as well as the contribution of the research to the academia and
practitioners. This chapter also provides the research questions, the research objectives, and
the research theoretical underpinning. Lastly, the chapter provides the outline of each
Chapter Two, deals with the review of literature. The chapter details most aspects related to
supply chains and supply chain management, and the development of supply chains. The
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aspects of supply chain management practices in the general perspective are covered. Also,
the chapter presents discussion on meaning of supply chain integration and supply chain
performance. The chapter further presents the discussion on the study of various constructs
and the framework proposed for this research, as well as the proposed hypotheses.
Chapter Three, discusses the development of electronics sector in Malaysia. The historical
background of the sector is provided with a focus on its evolution, along with description of
the kind of industries, products, and raw materials used. The chapter also looks into various
practices of supply chain management concept, and the importance of supply chain
Chapter Four, presents detailed aspect of research design and methodology. All procedures
in the research design (for example, sampling procedure, identification of target population;
sample size, procedures for development of measurement items) are discussed. Furthermore
this chapter also reveals the data collection, data processing and data analysis techniques.
Chapter Five, discloses the detailed analysis of survey data. The chapter presents results
from the survey conducted during fieldwork in Malaysia the respondents’ profiles and tests
using multiple regressions are presented, including relevant tests for the data. Furthermore,
Chapter Six, discusses the results of the analysis of data from survey research. Details of the
results obtained from the data analysis are outlined and further supported with relevant
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literature of previous study. The chapter revisits the research questions and highlights the
main discussions of the study. The scholarly discussion was linked to main research
findings (results of the survey) by giving answers to the questions posed earlier on in the
research.
Chapter Seven, concludes the research report by pointing out the implications on the
practical and theoretical aspects. This chapter also discusses the limitations encountered in
the course of doing this research. It also presents suggestions on areas for future research in
this subject of study, and provides the concluding remarks on the research. Finally, this
chapter ends with a presentation of recommendations to various stake holders in the area of
supply chain management, in particular the electronics sector in Malaysia and those vested
In summary, this chapter provides a clear and concise understanding of research purpose
and its direction. The success of identifying the gap of the study is underlined
comprehensively through its problem statement. In addition, this study offers contribution
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