Cap - Fabric and GMT Costing

COSTING OF APPAREL PRODUCTS
MENS SHIRT
FABRIC COSTING
RFD-Ready for Dyeing ( singing

+desizing +scouring +Bleaching
+Mercerizing)=Rs.50 to 75/ kg
DYEING COST=
DARK COLOR= Rs 200 to 250/kg.
MEDIUM COLOR Rs 150 to 200/kg
LIGHT COLOR Rs 100 to 175/Kg
FINISHING COST= Rs 5/m
WEAVING COST= 0.2/ PICKS
FABRIC WIDTH=60”
WARP
WARP YARN COUNT = 16s
EPI : 62
PPI : 36
Warp or Weft Yarn Weight = 36 x PPI (or EPI) x (1+crimp%) x 16

yarn count in Ne x 840
= 36 x 62 x (1+ 0.03(3%)) x 16 = oz/sq. yd
16 x 840
36 x 62 x 1.03 x 16 = 2.73 oz/sq. yd

16 x 840
2.73 x 33.9 = 92.54 gsm ( 100cm X100cm)
(1oz/sq yd =33.9 Grams per square meter)
Fabric width is 60’’ x2.54cm =152.4cms or 1.52meter
1 mtr weight=92.54 gms
for 1.52 mtr = ? 140grams
Weft Yarn Weight = 36 x PPI (or EPI) x (1+crimp%) x 16

yarn count in Ne x 840
= 36 x 36 x (1+ 0.05(5%)) x 16 = oz/sq. yd

12 x 840
36 x 36 x 1.05 x 16 = 2.16 oz/sq. yd

12 x 840
2.16 oz/sq yd x 33.9 gsm = 73.22 gsm ( 100cm X100cm)
(1oz/sq yd =33.9 Grams per square meter)

(1 inch = 2.54cms)
Fabric width is 60 inch x2.54cm =152.4cms or 1.52meter
1 mtr length of 100cm width , weight of weft yarm = 73.22 gms
for 1mtr length of 1.52 mtr width(60”) = ? , Weight of Weft is 111.30grams
==================================================
Fabric/ yarn weight- warp wt + weft wt) -92.54gms +73.22gms =165.7 Grams per Sq
meter
Weight of yarn for 1m fabric of width 60inch (i.e Warp +Weft) = 140 + 111.30 = 251.3
Grams per linear meter of 60’’ width ( or 0.251 kg)
===================================================================
Cost of warp yarn (16’s + 40D lycra) for 1 kg = Rs. 250 / kg (Market Price)
Warp yarn cost for 0.140 kg = Rs. 35
Cost of weft yarn (12’s) for 1 kg = Rs. 225 / kg (Market Price)
Weft yarn cost for 0.111 kg = Rs. 24.97 (Rs 25)
==============================================================
Warp Yarn dyeing cost-Charcoal Grey = Rs. 200/kg , lt color-120
For 0.140 kg yarn = Rs. 28/-
Weft yarn dyeing cost –white=Rs 70/kg
For 0.111kg =Rs 7.77/-
So total dyeing cost –Rs28 + 7.77 =Rs 35.77/- per meter
===================================================================
Weaving cost = 0.015 p / picks

PPI = 36
36 x 0.015 = Rs. 0.54/ inch
1 meter = 39.37” ( 100cm /2.54 inch)
For 1 meter, cost of weaving = 0.54 x 39.37 = Rs. 21.25/mtr
Rs 12 mtr
In 1mtr 36 ppi X 39.37 =1417pick in mtr
Weaving cost 0.0084 per pick
==============================================================
Finishing cost = Rs.5
Cost of RFD = Rs.60/kg = Rs. 15
Total Cost of fabric =

Material
PRODUC
T MENS SHIRT
STYLE NO N01 COUNTRY INDIA
BRAND NETPLAY FABRIC COTTON

PARTICULARS DETAILS COST
RAW MATERIALS COST
TOTAL FINISHED FABRIC
COST PER M 140.17
TOTAL NO. OF BUTTONS
USED 15 30
BRAND LABEL 2 2
WASH CARE LABEL 1 1
SEWING THREAD 18M 5

INTERLINING 0.25M 6.25
TOTAL 184.42

GARMENT COSTING
AVG FABRIC CONSUMPTION 1.5M 210.25
CMTP CUTTING CHARGE 2.5
SEWING CHARGE 18
FINISHING CHARGE 6
PACKAGING 4.5
OVERHEAD COST 13.65
TOTAL GARMENT COST 299.15
MENS T SHIRT
FABRIC COSTING
WPI = 40
CPI = 50
Yarn count = 50s
Length of yarn req to knit 1 sq.m fabric = WPI X CPI X 1550 X LOOP LENGTH in cm
100
= 40 X 50 X 1550 X 0.3
100
= 9300m Calculate weight in gms or lbs or kgs
40s -40 hanks of 840yds weighing one pound
40 hanks X 840=33600 yds =30723mts =1pound
1yds =0.9144mts ( 1yd=36inch)
30723mts =1pound (2.2lbs =1kgs) =454gms
30723mts =454gms
9300mts =?
So 9300mts =137.4grams
0.59X9300
40
454gms =30723mts
1000gms =?
Total fabric consumed = 1.75 m (
Length of yarn reqd to knit 1.75m fabric =16275m
GSM = 0.59 x length of yarn in m

Ne
= 0.59 x 16275 = 192.04gsm = 0.192kg (Assuming Fabric width 100cm)
50
Yarn dyeing cost = Rs. 300/kg (or Rs 300 per 1000gms)
For 0.192 kg = Rs.57.6
Yarn cost = Rs 200/kg
For 0.192 kg = Rs. 38.4
PFD (Prepared for dyeing)= Rs.45/kg
For 0.192 kg = Rs. 8.64
Knitting cost = Rs.50 per Kg
For 0.192 kg = Rs. 9.6
Finishing cost = Rs.5
Total fabric cost = Rs.113.3
PRODUC
T T SHIRT
STYLE NO N05 COUNTRY INDIA
BRAND Netplay FABRIC COTTON

PARTICULARS DETAILS COST
RAW MATERIALS COST
TOTAL FINISHED FABRIC
COST 1.75 M 113.3
TRIMS TRIMS COST(BUTTONS) PER PC 2
TOTAL NO. OF BUTTONS
USED 2 4
BRAND LABEL 1 1
WASH CARE LABEL 1 1
SIZE LABEL 1 1
SEWING THREAD 18M 54
Tape 0.60m
TOTAL 176.3

GARMENT COSTING
AVG FABRIC CONSUMPTION 1.75M
CUTTING CHARGE 2.5
SEWING CHARGE 20
FINISHING CHARGE 6
PACKAGING 4.5
OVERHEAD COST 13.65
TOTAL GARMENT COST 222.9

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COSTING OF APPAREL PRODUCTS

RFD-Ready for Dyeing ( singing

DARK COLOR= Rs 200 to 250/kg.

MEDIUM COLOR Rs 150 to 200/kg

LIGHT COLOR Rs 100 to 175/Kg

FINISHING COST= Rs 5/m

WEAVING COST= 0.2/ PICKS

WARP YARN COUNT = 16s

Warp or Weft Yarn Weight = 36 x PPI (or EPI) x (1+crimp%) x 16

36 x 62 x 1.03 x 16 = 2.73 oz/sq. yd

2.73 x 33.9 = 92.54 gsm ( 100cm X100cm)

(1oz/sq yd =33.9 Grams per square meter)

Fabric width is 60’’ x2.54cm =152.4cms or 1.52meter

1 mtr weight=92.54 gms

for 1.52 mtr = ? 140grams

Weft Yarn Weight = 36 x PPI (or EPI) x (1+crimp%) x 16

= 36 x 36 x (1+ 0.05(5%)) x 16 = oz/sq. yd

36 x 36 x 1.05 x 16 = 2.16 oz/sq. yd

2.16 oz/sq yd x 33.9 gsm = 73.22 gsm ( 100cm X100cm)

(1oz/sq yd =33.9 Grams per square meter)

Fabric width is 60 inch x2.54cm =152.4cms or 1.52meter

1 mtr length of 100cm width , weight of weft yarm = 73.22 gms

for 1mtr length of 1.52 mtr width(60”) = ? , Weight of Weft is 111.30grams

Warp yarn cost for 0.140 kg = Rs. 35

Cost of weft yarn (12’s) for 1 kg = Rs. 225 / kg (Market Price)

Weft yarn cost for 0.111 kg = Rs. 24.97 (Rs 25)

Warp Yarn dyeing cost-Charcoal Grey = Rs. 200/kg , lt color-120

For 0.140 kg yarn = Rs. 28/-

Weft yarn dyeing cost –white=Rs 70/kg

For 0.111kg =Rs 7.77/-

So total dyeing cost –Rs28 + 7.77 =Rs 35.77/- per meter

Weaving cost = 0.015 p / picks

36 x 0.015 = Rs. 0.54/ inch

1 meter = 39.37” ( 100cm /2.54 inch)

For 1 meter, cost of weaving = 0.54 x 39.37 = Rs. 21.25/mtr

In 1mtr 36 ppi X 39.37 =1417pick in mtr

Weaving cost 0.0084 per pick

Finishing cost = Rs.5

Cost of RFD = Rs.60/kg = Rs. 15

Total Cost of fabric =

Yarn count = 50s

40s -40 hanks of 840yds weighing one pound

40 hanks X 840=33600 yds =30723mts =1pound

1yds =0.9144mts ( 1yd=36inch)

30723mts =1pound (2.2lbs =1kgs) =454gms

Total fabric consumed = 1.75 m (

Length of yarn reqd to knit 1.75m fabric =16275m

GSM = 0.59 x length of yarn in m

Yarn dyeing cost = Rs. 300/kg (or Rs 300 per 1000gms)

For 0.192 kg = Rs.57.6

Yarn cost = Rs 200/kg

For 0.192 kg = Rs. 38.4

PFD (Prepared for dyeing)= Rs.45/kg

For 0.192 kg = Rs. 8.64

Knitting cost = Rs.50 per Kg

For 0.192 kg = Rs. 9.6

Finishing cost = Rs.5

Total fabric cost = Rs.113.3

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