WATER APPLICATION VALUE ENGINE

WATER SOLUTIONS

WATER APPLICATION VALUE ENGINE

WATER SOLUTIONS
WAVE Program Version: 1.77.774

Calculation Engine Version: 01.11.12.00

Database Version: 19.0

Project Name: 50 cum/hr UF

Case Name: Case 1
Customer:

Prepared by: Jugal

Company: DuPont
Country:

Date Created: June 03, 2021

Project Notes:

Case #: 1 of: 1
Case Notes: Case 1

Keywords:

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly
release DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable
laws may differ from one location to another and may change with time, users of information set forth herein or generated during use of
WAVE are responsible for determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results
obtained or damages incurred from the use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY
DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. Users will not export or re-export any information or technology received from DuPont or its subsidiaries, or the
direct products or designs based upon such information or technology in violation of the export-control or customs laws or regulations of
any country, including those of the United States of America. DuPontŒDuPont Oval Logo, and all products denoted with ® or Œare
WUDGHPDUNVRUUHJLVWHUHGWUDGHPDUNVRI'X3RQWRULWVDIILOLDWHV࣯&RS\ULJKW‹'X3RQW'2:(;ŒDOWEX MONOSPHEREŒ
DOWEX MARATHONŒDOWEX UPCOREŒare a trademark of The Dow Chemical Company used under license by DuPont.

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Project Name: 50 cum/hr UF Case: Case 1 Created: 06/03/2021 Page 1 of 10
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WATER SOLUTIONS

UF Detailed Report

UF System Overview
Module Type Ultrafiltration SFP-2660
# Trains Online = 1 Standby = 0
Redundant = 0
# Modules Per Train = 24 Total = 24
System Flow Rate (m³/h) Gross Feed = 53.9 Net Product = 50.0
Train Flow Rate (m³/h) Gross Feed = 53.9 Net Product = 50.0
UF System Recovery (%) 93.16
TMP (bar) 0.70 @ 5.0 °C 0.41 @ 25.0 °C
Utility Water Forward Flush: Pretreated water Backwash: UF filtrate water
CEB Water Source: UF filtrate water CIP Water Source: UF filtrate water

UF Operating Conditions
Duration Interval Flux/Flow
Filtration: 30.0 min 32.8 min -
Instantaneous
1 Online Trains 74 LMH
1 Total Trains 74 LMH
Average 67 LMH
Net 63 LMH
Backwash 2.8 min 32.8 min 120 LMH
Acid CEB 15.5 min 168 h 60 LMH
Alkali CEB 15.5 min 24 h 60 LMH
CIP 310.6 min 60 d 1.00 m³/h

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UF Water Quality
Stream Name Seawater - Standard Reference
Water Type Sea Water (5.0 - 40.0 °C)
Feed Expected UF Product
Water Quality
Temperature (°C) 25.0 25.0
Turbidity (NTU) 17.2 чϬ͘ϭ
TSS (mg/L) 50.0 -
TDS (mg/L) 35987 35987
pH 7.5 7.5

UF Configuration Options
Standby Option: Constant module flux, variable plant filtrate
flow
Storage Tank Option: Storage Tank sized to maintain constant net
filtrate flow
Forward Flush Water Source: Pretreated water
BW Water Source: UF filtrate water
CEB Water Source: UF filtrate water
CIP Water Source: UF filtrate water

UF System Size and Module Details

Trains Module Details
Name: Ultrafiltration SFP-2660
Online Trains 1 Membrane Area 33 m² 355 ft²
Standby Trains 0 Length 1.863 m 73.3 in
Redundant Trains 0 Diameter 0.165 m 6.5 in
Total Trains 1 Weight (empty) 25 kg 55 lb
Max Offine Trains 1 Weight (water filled) 41 kg 90 lb
Modules/Train 24 Water Volume 16.0 L 4.2 gal
Total Modules 24

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UF Flow Details
Stream DĂdžŝŵƵŵ&ůŽǁ࣊ Average Flow
Feed (Gross) (m³/h) 59.8 53.9
Feed Water Used for (m³/h)
Pretreatment (m³/h) 0.3
Forward Flush & Process Streams (m³/h) 0.8
Feed (Net) (m³/h) 58.6 52.9
Filtrate (Gross) (m³/h) 58.6 52.9
Filtrate Used for Cleaning (m³/h) 2.9
Filtrate (Net) (m³/h) 50.0
Air (N m³/h) 168.0 1.7
Backwash (BW) (m³/h) 95.0 2.9
Forward Flush Flowrate (m³/h) 59.5 0.7
CEB 1 (Acid) (m³/h) 47.5 0.0
CEB 2 (Alkali and/or Oxidant) (m³/h) 47.5 0.0
CIP Recycle (m³/h) 24.0 0.0
CEB HCl (32%) Metering Pump (L/h) 68.1
CEB NaOCl(12%) Metering Pump (L/h) 122.0
CIP HCl (32%) Metering Pump (L/h) 34.4
CIP Citric Acid(100%) Metering Pump (L/h) 288.3
CIP NaOH (50%) Metering Pump (L/h) 25.6
CIP NaOCl(12%) Metering Pump (L/h) 352.0
Footnotes:
࣊DĂdžŝŵƵŵƉŽƐƐŝďůĞĨůŽǁƌĂƚĞ

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UF Pump Hydraulics and Electrical Cost

Pump Peak Flowrate Average Mechanical Electrical Power Energy Cost
Pressure Power
(m³/h) (bar) (kW) (kW) (kWh/d) ($/d)
Feed 59.82 1.41 2.34 3.18 68.90 6.20
Backwash 95.04 1.17 3.08 4.18 3.03 0.27
CEB 47.52 0.58 0.77 1.05 0.03 0.00
HCl (32%) Metering Pump 0.07 0.00 0.00
NaOCl(12%) Metering Pump 0.12 0.00 0.00
CIP 24.00 2.50 1.67 2.26 0.07 0.01
HCl (32%) Metering Pump 0.03 0.00 0.00
Citric Acid(100%) Metering 0.29 0.03 0.05
Pump
NaOH (50%) Metering Pump 0.03 0.00 0.00
NaOCl(12%) Metering Pump 0.35 0.03 0.04
CIP Solution Heating 53.34 0.29 0.03
Air Compressor 168.00 0.75 2.87 6.24 1.54 0.14
Electrical Valves 0.00 0.00 0.00
PLC and Instrumentation 0.10 2.40 0.22
Total Electrical Cost 76.27 6.86

UF Pressure Ratings
Process T dDW࣊ Fouling Piping ѐP Filtrate Feed Pres. K<͍ण
Max ѐP Pres. WƌĞƐ࣎͘ Rating
(°C) (bar) (bar) (bar) (bar) (bar) (bar)
Filtration
Minimum Temp. 5.0 0.70 0.00 0.85 0.50 2.05 6.25 я
Design Temp. 25.0 0.41 0.00 0.50 0.50 1.41 6.00 я
Maximum Temp. 40.0 0.30 0.00 0.37 0.50 1.17 4.75 я
BW 25.0 0.67 0.00 0.50 1.17 6.00 я
CEB 25.0 0.33 0.00 0.25 0.58 6.00 я
CIP 35.0 2.50 2.50 5.25 я
Footnotes:
࣊ƚĂĐƚƵĂů͕ĂǀĞƌĂŐĞĨůƵdž
࣎^ƵŵŽĨdDW͕ĨŽƵůŝŶŐѐP, piping ѐP and filtrate pressure. Does not include pressure drop at the strainer. Pressure drops are based on
user inputs. Default values should not be used for pump sizing
णŽŵƉĂƌŝƐŽŶŽĨ&ĞĞĚWƌĞƐƐƵƌĞƚŽWƌĞƐƐƵƌĞZĂƚŝŶŐͶa conservative comparison due to piping losses between the feed pump and
module inlet.

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UF Storage Tanks
Name Bulk Conc. Minimum Recommended Volume
(%) (m³)
tĂƚĞƌ࣊ 15.7
CIP Tank 0.77
ŚĞŵŝĐĂů^ƚŽƌĂŐĞ࣎
Citric Acid (CЋHЍOЌͿ 100% 0.005
Hydrochloric Acid (HCl) 32% 0.007
Sodium Hypochlorite (NaOCl) 12% 0.094
Sodium Hydroxide (NaOH) 50% 0.000
Footnotes:
࣊^ƚŽƌĂŐĞƚĂŶŬƐŝnjĞĚƚŽŵĂŝŶƚĂŝŶĐŽŶƐƚĂŶƚŶĞƚĨŝůƚƌĂƚĞĨůŽǁ
࣎dŚĞŵŝŵŝŵƵŵƌĞĐŽŵŵĞŶĚĞĚǀŽůƵŵĞĨŽƌĐŚĞŵŝĐĂůƐƚŽƌĂŐĞƚĂŶŬƐŝƐƐŝnjĞĚĨŽƌϯϬĚĂLJƐŽĨƐƚŽƌĂŐĞ͘

UF Design Warnings
None

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Filtration Mode and Backwash Parameters

Normal Operation Process Operation Backwash (B/W) Return to ^ƚŽƉ࣐
Mode of KƉĞƌĂƚŝŽŶ࣏
Operation
1 2 3 4 5 6 7 2 -
Operating Steps Steps Forward Filtration ŝƌ/ŶůĞƚण Drain Backwash Backwash Forward Filtration Stop
Flush at Mode 1 2 Flush Mode
^ƚĂƌƚͲƵƉ࣎ (FF)
Feed o o o o
Pump
Backwash o o
Pump
Chem.
Dosing
WƵŵƉ࣊
CEB
Dosing
Pump
CIP
Recycle
Pump
Feed Valve o o o o
Pump and Valve Filtrate o o
Conditions Valve
Conc. o o o o o
Valve
Backwash o o
Inlet Valve
Drain o o
Valve
Air Inlet o
Valve
Duration ~2.0-3.0 30.0 min. 20 s 30 s 30 s 30 s 25 s 30.0 min.
min.
Flow Rate 2.5 m³/h 74 LMH 7.0 N m³/h By gravity 120 LMH 120 LMH 2.5 m³/h 74 LMH
1. The filtration mode follows Steps 2-3-4-5-6-7-8. Backwash can be repeated several times according to the fouling
degree of UF membrane modules.
Remarks 2. The valve opening and closing time for each process step should be considered when programming is designed.
3. "o" = valve or pump is opened or operating.
࣊hƐĞŽĨĐŚĞŵŝĐĂůĚŽƐŝŶŐƉƵŵƉĚƵƌŝŶŐďĂĐŬǁĂƐŚŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ
Guidelines.
࣎&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes णhƐĞŽĨĂŝƌƐĐŽƵƌĂŶĚĨƌĞƋƵĞŶĐLJŝƐďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘
࣐/ĨƚĂŬĞŶŽƵƚŽĨŽƉĞƌĂƚŝŽŶ͕ĂĚĚƉƌĞƐĞƌǀĂƚŝǀĞĂŶĚĐůŽƐĞĂůůǀĂůǀĞƐ͘^ƚŽƉƐŚŽƵůĚŽĐĐƵƌŽŶůLJĂĨƚĞƌďĂĐŬǁĂƐŚ͘

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CEB Parameters
CEB CEB Mode Operation Chemically Enhanced Backwash (CEB) Return to
of Operation
Operation ࣏
1 2 3 4 5 6 7 8 9 10 11 1
Operating Steps Filtration ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Soak ŝƌ/ŶůĞƚ࣎ Drain Backwash Backwash Forward Filtration
Steps Mode 1 2 1 2 &ůƵƐŚ;&&Ϳण Mode
Feed o o o
Pump
Backwash o o o o
Pump
Chem.
Dosing
Pump
CEB o o
Dosing
WƵŵƉ࣊
CIP
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o
Valve
Backwash o o o o
Inlet
Valve
Drain o o o o
Valve
Air Inlet o o
Valve
Duration 30.0 min. 20 s 30 s 45 s 45 s 10.0 min. 20 s 30 s 30 s 30 s 25 s 30.0 min.
Flow Rate 74 LMH 7.0 N By gravity 60 LMH 60 LMH 0.0 m³/h 7.0 N By 120 LMH 120 LMH 2.5 m³/h 74 LMH
m³/h m³/h gravity
1. Frequency of CEB is based on feed water source and quality. Refer to DuPont UF Design Guidelines.
Remarks 2. For a CEB, follow Steps 2-3-4-5-6-7-8-9-10-11.
3. "o" = valve or pump is opened or operating.
࣊ŚĞŵŝĐĂůƐĂŶĚĐŽŶĐĞŶƚƌĂƚŝŽŶƐƵƐĞĚĚƵƌŝŶŐĂƌĞďĂƐĞĚŽŶĨĞĞĚǁĂƚĞƌƐŽƵƌĐĞĂŶĚƋƵĂůŝƚLJ͘ZĞĨĞƌƚŽƵWŽŶƚh&ĞƐŝŐŶ'ƵŝĚĞůŝŶĞƐ͘
࣎ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
Footnotes ण&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣏DĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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CIP Parameters
CIP CIP Mode Operation ĂĐŬǁĂƐŚ;ͬtͿ࣎ /Wण ĂĐŬǁĂƐŚ;ͬtͿ࣎ Return to
of KƉĞƌĂƚŝŽŶࣔ
Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 1
Steps Filtration Air Drain Backwash Backwash Drain CIP ^ŽĂŬ࣐ CIP Drain Backwash Backwash Forward Filtration
Mode /ŶůĞƚ࣊ 1 2 ZĞĐLJĐůĞ࣏ ZĞĐLJĐůĞ࣏ 1 2 Flush Mode
;&&Ϳध
Feed o o o
Pump
o o o o
Backwash
Pump
Chem.
Dosing
Pump
CEB
Dosing
Pump
CIP o o
Recycle
Pump
Feed o o o
Valve
Pump and Filtrate o o
Valve Valve
Conditions
Conc. o o o o o o o o
Valve
o o o o
Backwash
Inlet
Valve
Drain o o o o o
Valve
Air Inlet o
Valve
Duration 30.0 min. 20 s 30 s 30 s 30 s 30 s 30.0 min. 90.0 30.0 30 s 30 s 30 s 25 s 30.0 min.
min. min.
Flow Rate 74 LMH 7.0 By 120 LMH 120 LMH By 1.0 m³/h 0.0 1.0 m³/h By 120 LMH 120 LMH 2.5 m³/h 74 LMH
N gravity gravity m³/h gravity
m³/h
1. Frequency of CIP is 1-3 months, adjusted according to operating conditions.
2. Start CIP with backwash sequence; complete CIP with backwash sequence.
Remarks 3. CIP is done manually.
4. "o" = valve or pump is opened or operating.
࣊ŝƌĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣎dŚŝƐƐƚĞƉƐŚŽƵůĚďĞƌĞƉĞĂƚĞĚϮƚŝŵĞƐ͘
णdŚŝƐƐƚĞƉĂŶĚĚƵƌĂƚŝŽŶŝƐƐŚŽǁŶĨŽƌĂƐŝŶŐůĞĐŚĞŵŝĐĂůĐůĞĂŶŝŶŐ͘/ĨĂĐŝĚĂŶĚďĂƐĞĐůĞĂŶŝŶŐĂƌĞďŽƚŚƌĞƋƵŝƌĞĚ͕ƌĞƉĞĂƚ^ƚĞƉƐϲͲϭϯ͘
Footnotes ࣏/WƌĞĐLJĐůĞĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶĂƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
࣐dŚĞĚƵƌĂƚŝŽŶŽĨƚŚŝƐƐƚĞƉŵŝŐŚƚďĞůŽŶŐĞƌ͕ƵƉƚŽŽǀĞƌŶŝŐŚƚ;ϭϮŚŽƵƌƐͿ͕ŝĨƚŚĞĨŽƵůŝŶŐŝƐƐĞǀĞƌĞ͘
ध&ŽƌǁĂƌĚĨůƵƐŚĨůŽǁƌĂƚĞĚŝƐƉůĂLJĞĚŽŶƉĞƌͲŵŽĚƵůĞďĂƐŝƐ͘
ࣔDĂLJŶĞĞĚƚŽǁĂƐƚĞĂƉŽƌƚŝŽŶŽĨƉĞƌŵĞĂƚĞƚŽƌĞŵŽǀĞƌĞƐŝĚƵĂůĐŚĞŵŝĐĂůƐ͕ĚĞƉĞŶĚŝŶŐŽŶĚĞƐŝŐŶĂŶĚĂƉƉůŝĐĂƚŝŽŶ͘

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UF Utility and Chemical Costs

Service Water
Average Flowrate Unit Cost Hourly Cost Daily Cost
(m³/h) ($/m³) ($/h) ($/d)
Non-Product Feed Water 3.67 0.1400 0.51 12.33
Waste Water Disposal 3.67 0.6900 2.53 60.77
Total Service Water Cost 73.10

Electricity
Peak Power (kW) 66.17
Energy (kWh/d) 76.27
Electricity Unit Cost ($/kWh) 0.0900
Electricity Cost ($/d) 6.86
Specific Energy (kWh/m³) 0.06

Chemicals
Chemical Unit Cost Dose Volume Cost
($/kg) (mg/L) (L/d) ($/d)
Citric Acid (100%) 1.520 0.2 0.38
CIP 20000
HCl (32%) 0.100 0.2 0.03
CEB1 532
CIP 532
NaOCl (12%) 0.330 3.1 1.18
CEB2 350
CIP 2000
NaOH (50%) 0.258 0.0 0.01
CIP 813
Total Chemical Cost 1.59

Utility and Chemical Cost ($/d) 81.56

Specific Water Cost ($/m³) 0.068

Information provided is offered in good faith, but without guarantees. Users of such information assume all risk and liability and expressly release
DuPont de Nemours Inc. and its subsidiaries, officers and agents from any and all liability. Because use conditions and applicable laws may differ from
one location to another and may change with time, users of information set forth herein or generated during use of WAVE are responsible for
determining suitability of the information. Neither DuPont nor its subsidiaries assume any liability for results obtained or damages incurred from the
use of information provided and TO THE FULLEST EXTENT PERMITTED BY LAW, EXPRESSLY DISCLAIM ALL WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Users will not export or re-export any information or
technology received from DuPont or its subsidiaries, or the direct products or designs based upon such information or technology in violation of the
export-control or customs laws or regulations of any country, including those of the United States of America. DuPontΡ͕DuPont Oval Logo, and all
products denoted with ® or ΡĂƌĞƚƌĂĚĞŵĂƌŬƐŽƌƌĞŐŝƐƚĞƌĞĚƚƌĂĚĞŵĂƌŬƐŽĨƵWŽŶƚŽƌŝƚƐĂĨĨŝůŝĂƚĞƐ͘෴ŽƉLJƌŝŐŚƚΞϮϬϭϵƵWŽŶƚ͘KtyΡ͕DOWEX
MONOSPHEREΡ͕DOWEX MARATHONΡ͕DOWEX UPCOREΡare a trademark of The Dow Chemical Company used under license by DuPont.

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