User Manual: Inverter Controlvit
User Manual: Inverter Controlvit
INVERTER CONTROLVIT
CV50
Preface
Thanks for choosing our products.
CV50 inverters are newly-designed by our company for controlling asynchronous AC inductance motors.
Applying the most advanced sensorless vector control technology and DSP control system, our product
enhances its reliability to meet the adaptability to the environment, customized and industrialized design with
more optimized functions, more flexible application and more stable performance.
Its speed and torque control can be simultaneously, comparing with the other kinds, its function of anti-trip and
strong adaptability to worse grid, temperature, humidity and dust make it meet the high performance
requirement of the customer application.
CV50 inverters apply modularized design to meet the specific demand of customers, as well as the demand of
the whole industry flexibly and follow the trend of industrial application to the inverters on the premise of
meeting general need of the market. Powerful speed control, torque control, simple PLC, flexible input/output
terminals, pulse frequency reference and traverse control can realize various complicate high-accuracy drives
and provide integrative solution for the manufacturers of industrial devices, which contributes a lot to the cost
reducing and improves reliability.
CV50 inverters can meet the demand of environmental protection which focuses on low noise and weakening
electromagnetic interference in the application sites for the customers.
This manual provides installation and configuration, parameters setting, fault diagnoses and daily
maintenance and relative precautions to customers. Please read this manual carefully before the installation
to ensure a proper installation and operation and high performance of CV50 inverters.
3 - 144
Contents
Preface ............................................................................................................................................... 3
Contents ............................................................................................................................................. 4
1 Safety Precautions .......................................................................................................................... 6
1.1 What this chapter contains ............................................................................................... 6
1.2 Safety definition ............................................................................................................... 6
1.3 Warning symbols ............................................................................................................. 6
1.4 Safety guidelines.............................................................................................................. 6
2 Quick Start-up.................................................................................................................................. 9
2.1 What this chapter contains ............................................................................................... 9
2.2 Unpacking inspection ....................................................................................................... 9
2.3 Application confirmation ................................................................................................... 9
2.4 Environment ..................................................................................................................... 9
2.5 Installation confirmation ................................................................................................. 10
2.6 Basic commission .......................................................................................................... 10
3 Product Overview ........................................................................................................................... 11
3.1 What this chapter contains ............................................................................................. 11
3.2 Basic principles .............................................................................................................. 11
3.3 Product specification ...................................................................................................... 11
3.4 Name plate .................................................................................................................... 13
3.5 Type designation key ..................................................................................................... 13
3.6 Rated specifications ....................................................................................................... 14
3.7 Structure diagram .......................................................................................................... 14
4 Installation Guidelines ................................................................................................................... 16
4.1 What this chapter contains ............................................................................................. 16
4.2 Mechanical installation ................................................................................................... 16
4.3 Standard wiring .............................................................................................................. 19
4.4 Layout protection ........................................................................................................... 26
5 Keypad Operation Procedure ........................................................................................................ 28
5.1 What this chapter contains ............................................................................................. 28
5.2 Keypad ........................................................................................................................... 28
5.3 Keypad displaying .......................................................................................................... 30
5.4 Keypad operation ........................................................................................................... 30
6 Function Parameters ..................................................................................................................... 32
6.1 What this chapter contains ............................................................................................. 32
6.2 CV50 general series function parameters ...................................................................... 32
7 Basic Operation Instruction ........................................................................................................... 85
7.1 What this chapter contains ............................................................................................. 85
7.2 First powering on ........................................................................................................... 85
7.3 Vector control ................................................................................................................. 87
7.4 Torque control ................................................................................................................ 87
7.5 Parameters of the motor ................................................................................................ 88
7.6 Start-up and stop control................................................................................................ 89
7.7 Frequency setting .......................................................................................................... 90
7.8 Simple PLC .................................................................................................................... 92
7.9 Multi-step speed running................................................................................................ 92
7.10 PID control ................................................................................................................... 93
7.11 Pulse counter ............................................................................................................... 95
4 - 144
8 Fault Tracking ................................................................................................................................ 96
8.1 What this chapter contains ............................................................................................. 96
8.2 Alarm and fault indications ............................................................................................. 96
8.3 How to reset ................................................................................................................... 96
8.4 Fault history ................................................................................................................... 96
8.5 Fault instruction and solution ......................................................................................... 96
8.6 Common fault analysis ................................................................................................... 99
8.7 Inverter system interference troubleshooting ............................................................... 103
8.8 Maintenance and hardware diagnostics....................................................................... 104
9 Communication Protocol ............................................................................................................. 108
9.1 What this chapter contains ........................................................................................... 108
9.2 Brief instroduction to MODBUS protocol ...................................................................... 108
9.3 Application of the inverter............................................................................................. 108
9.4 RTU command code and communication data illustration ........................................... 111
9.5 The definition of data address ...................................................................................... 116
9.6 Example of writing and reading .................................................................................... 121
Technical Data Appendix A ............................................................................................................. 125
A.1 What this chapter contains .......................................................................................... 125
A.2 Ratings ........................................................................................................................ 125
A.3 Electric power network specification ............................................................................ 126
A.4 Motor connection data ................................................................................................. 126
A.5 Applicable standards ................................................................................................... 126
A.6 EMC regulations .......................................................................................................... 127
Dimension Drawings Appendix B.................................................................................................... 128
B.1 What this chapter contains .......................................................................................... 128
B.2 Keypad structure ......................................................................................................... 128
B.3 Inverter chart ............................................................................................................... 129
Peripheral Options and Parts Appendix C ...................................................................................... 133
C.1 What this chapter contains .......................................................................................... 133
C.2 Peripheral wiring.......................................................................................................... 133
C.3 Power supply ............................................................................................................... 134
C.4 Cables ......................................................................................................................... 134
C.5 Breaker, electromagnetic contactor and leakage protection switch ............................. 136
C.6 Input Reactors ............................................................................................................. 137
C.7 Chokes and Sine Wave Filter ...................................................................................... 137
C.8 EMC C3 Filters ............................................................................................................ 138
C.9 Braking system ............................................................................................................ 138
C.10 Other optional parts ................................................................................................... 140
5 - 144
1 Safety Precautions
The base of the heat sink may become hot during running. Do not touch to avoid hurt.
The electrical parts and components inside the inverter are electrostatic. Take
measurements to avoid electrostatic discharge during relevant operation.
There are heavy metals in the inverter. Deal with it as industrial effluent.
2.4 Environment
Check as followings before the actual installation and usage:
1. Check that the ambient temperature of the inverter is below 40ºC. If exceeds, derate 1% for every
additional 1ºC. Additionally, the inverter can not be used if the ambient temperature is above 50ºC.
Note: for the cabinet inverter, the ambient temperature means the air temperature inside the cabinet.
2. Check that the ambient temperature of the inverter in actual usage is above -10ºC. If not, add heating
facilities.
Note: for the cabinet inverter, the ambient temperature means the air temperature inside the cabinet.
3. Check that the altitude of the actual usage site is below 1000m. If exceeds, derate1% for every
additional 100m.
4. Check that the humidity of the actual usage site is below 90% and condensation is not allowed. If not,
add additional protection to inverters.
5. Check that the actual usage site is away from direct sunlight and foreign objects can not enter the
inverter. If not, add additional protective measures.
6. Check that there is no conductive dust or flammable gas in the actual usage site. If not, add additional
protection to inverters.
CV50 – 150 – 4F
① ② ③④
(1) Mark the hole location. The location of the holes is shown in the dimension drawings in the appendix.
(2) Fix the screws or bolts to the marked locations.
(3) Position the drive onto the wall.
Note:
Before installing the different sizes inverters, please align their top position for the convenience of later
maintenance.
The minimum space of B, D and C is 100mm.
Note: Ensure the separation of the wind input and output channels in tilt installation for avoiding mutual impact.
Terminal
Description
name
+10V Local power supply +10V
AI2 1. Input range. AI2 voltage and current can be chosen: 0~10V/0~20mA.
AI2 can be shifted by J4. AI3: -10V~+10V
2. Input impedance. Voltage input: 20kΩ. Current input: 500Ω
AI3
3. Resolution: the minimum one is 5mV when 10V corresponds to 50Hz
4. Deviation: ±1%, 25ºC
GND +10V reference null potential
AO1 1. Output range: 0~10V or 0~20mA. AO1 can be shifted by J1; AO2 can be shifted by J2
AO2 2. Deviation: ±1%, 25ºC
RO1A
RO1 relay output, RO1A NO, RO1B NC, RO1C common terminal
RO1B
Contactor capability: 3A/AC250V, 1A/DC30V
RO1C
RO2A
RO2 relay output, RO2A NO, RO2B NC, RO2C common terminal
RO2B
Contactor capability: 3A/AC250V, 1A/DC30V
RO2C
If the signal is from NPN transistor, please set the U-shaped contact tag between +24V and PW as below
according to the used power supply.
If the signal is from PNP transistor, please set the U-shaped contact tag as below according to the used power
supply.
Never connect the supply power to the inverter output terminals U, V and W. Power
line voltage applied to the output can result in permanent damage to the inverter.
If frequent shifting is required, employ mechanically connected switches or contactors to ensure that the motor
terminals are not connected to the AC power line and inverter output terminals simultaneously.
5.2 Keypad
The keypad is used to control CV50 inverters, read the state data and adjust parameters.
A B
Fig 5-1 Keypad
Note: The keypad of 0.75~15kW is shown in Fig 5-1 A, and 18.5~500kW is shown in Fig 5-1 B. The inverters
of 0.75~15kW have a membrane type keypad and can choose optional LED keypad. The inverters of
18.5~500kW include a LED keypad and can choose an optional LCD advanced keypad. The LCD keypad
supports several languages, parameters copy, high-definition display and its installation dimension is
compatible with the LED.
Use strew or installation bracket to fix the external keypad. The inverters of 0.75~30kW have standard bracket
as optional, while the inverters of 37~500kW have an embedded bracket inside the device, that can be
removed and installed as external (the user only have to use a common Ethernet cable to communicate the
keypad with the inverter).
No Name Description
LED off means that the inverter is in the
stopping state; LED blinking means the
1 State LED RUN/TUNE inverter is in the parameter autotune state;
LED on means the inverter is in the running
state.
V Voltage unit
Code
5-figure LED display displays various monitoring data and alarm code such as
3 displaying
set frequency and output frequency.
zone
Digital
4 Tuning frequency. Please refer to P08.42.
potentiometer
Programming Enter or escape from the first level menu and
key remove the parameter quickly
5 Buttons
DOWN key Decrease data or function code progressively
Function Default
Name Detailed instruction of parameters Modify
code value
Carrier
Depends
P00.14 frequency The relationship table of the motor type and carrier frequency: ○
on model
setting
Model Factory setting of carrier frequency
1.5~11kW 8kHz
15~55kW 4kHz
Above 75kW 2kHz
ACC/DEC
P01.05 0 ◎
selection 1: S curve, the output frequency will increase or decrease
according to the S curve
S curve is generally used on the applications of gradual
starting and stopping, such as elevators.
Dead time of
P01.13 FWD/REV 0.0 s ○
rotation
Detection time
P01.17 of the feedback 0.50 s ◎
speed
Waiting time
P01.22 of restart after 1.0 s ○
power off
Delay time of
P01.24 0.0 s ●
the stop speed
Lowest
weakening
P03.23 point in Function code P03.22 and P03.23 are effective at constant 20 % ○
constant power power. The motor will enter into the weakening state when the
zone motor runs at rated speed. Change the weakening curve by
modifying the weakening control coefficient. The bigger the
weakening control coefficient is, the steeper the weak curve is.
Setting range of P03.22: 0.1~2.0
Setting range of P03.23: 10%~100%
P03.24 set the Max. Voltage of the inverter, which is
Max. voltage
P03.24 dependent on the site situation. 100.0 % ◎
limit
Setting range: 0.0~120.0%
Reactivate the motor when the inverter starts up. Build up a
Pre-exciting magnetic field inside the inverter to improve the torque
P03.25 0.300 s ○
time performance during the starting process.
Setting time: 0.000~10.000s
Weakening
0~8000
P03.26 magnetic 1000 ○
Note: P03.24~P03.26 are invalid for vector mode.
proportional gain
Motor 1 torque
P04.02 20.0 % ○
boost close
Minimum
P04.32 0.0 % ◎
output voltage
Weaking
coefficient at
P04.33 1.00 ●
constant power
zone
Forward
REV ON OFF
running
K2
Reverse
OFF ON
running
COM
ON ON Hold on
Terminals
P05.13 control running 0 ◎
mode
2: 3-wire control 1. SIn is the enabling terminal on this
mode, and the running command is caused by FWD and
the direction is controlled by REV. SIn is normal closed.
Previous Current
Sln REV
direction direction
OFF→ Forward Reverse
ON
ON Reverse Forward
ON→ Reverse Forward
ON
OFF Forward Reverse
ON→ ON
Decelerate to stop
OFF OFF
SB1
FWD
SB2
SIn
REV
SB3
COM
ON→ Decelerate
OFF to stop
S1 terminal
P05.14 switching-on 0.000 s ○
delay time
S1 terminal
P05.15 switching-off The function code defines the corresponding delay time of 0.000 s ○
delay time electrical level of the programmable terminals from
S2 terminal switching on to switching off.
P05.16 switching-on 0.000 s ○
delay time
S2 terminal
P05.17 switching-off Setting range: 0.000~50.000s 0.000 s ○
delay time
S3 terminal
P05.18 switching-on 0.000 s ○
delay time
Correspon ding
P06.23 AO2 output to 0.00V ○
the lower limit
Upper limit of
P06.24 100.0% ○
AO2 output
0.0% 100.0%
Correspon ding
P06.25 AO2 output to Setting range of P06.18: 0.00V~10.00V 10.00V ○
the upper limit Setting range of P06.19: P06.17~100.0%
AO2 output filter Setting range of P06.20: 0.00V~10.00V
P06.26 Setting range of P06.21: 0.000s~10.000s 0.000s ○
time
Lower limit of Setting range of P06.22: 0.0%~P06.24
P06.27 Setting range of P06.23: 0.00V~10.00V 0.00% ○
HDO output
Correspon ding Setting range of P06.24: P06.22~100.0%
P06.28 HDO output to Setting range of P06.25: 0.00V~10.00V 0.00kHz ○
the lower limit Setting range of P06.26: 0.000s~10.000s
Upper limit of Setting range of P06.27: 0.000s~10.000s
P06.29 Setting range of P06.28: 0.00~50.00kHz 100.0% ○
HDO output
Setting range of P06.29: P06.27~100.0%
Correspon ding
Setting range of P06.30: 0.00~50.00kHz 50.00
P06.30 HDO output to ○
Setting range of P06.31: 0.000s~10.000s kHz
the upper limit
HDO output filter
P06.31 0.000s ○
time
FDT2 retention
P08.35 5.0 % ○
detection value
Frequency
P08.36 arrival detection 0.00 Hz ○
value
Voltage 400V
Range 685~750V
Feedback offline
P09.12 1.0 s ○
detection time
PID command of
P09.15 0.0~1000.0 s 0.0 s ○
ACC/DEC time
Overvoltage stall
P11.03 1 ○
protection
Protection
P11.04 voltage at 120~150% of the standard bus voltage 136 % ○
overvoltage stall
Current limit
P11.05 01 ◎
action selection The actual increasing ratio is less than the ratio of output
frequency because of the big load during ACC running. It is Constant
necessary to take measures to avoid overcurrent fault and Torque
the inverter trips. load:
Automatic During the running of the inverter, this function will detect the output 160.0 %
P11.06 current and compare it with the limit defined in P11.06. If it exceeds ◎
current limit Variable
the level, the inverter will run at stable frequency in ACC running, or
Torque
the inverter will derate to run during the constant running. If it
exceeds the level continuously, the output frequency will keep on load:
decreasing to the lower limit. If the output current is detected to be 120.0 %
The decreasing lower than the limit level, the inverter will accelerate to run.
10.00
P11.07 ratio during ◎
Hz/s
current limit
Braking current When P01.00=0 during the starting of the inverter, set
P13.13 0.0 %
of short-circuit P13.14 to a non-zero value to enter the short circuit braking.
When the running frequency is lower than P01.09 during ○
Braking the stopping of the inverter, set 13.15 to a non-zero value to
retention time of enter into stopping short circuited braking and then carry
P13.14 0.00 s
starting short out the DC braking at the time set by P01.12 (refer to the
circuit instruction of P01.09~P01.12) . ○
Braking Setting range of P13.13: 0.0~150.0% (the inverter)
retention time of Setting range of P13.14: 0.00~50.00s
P13.15 0.00 s
stopping short Setting range of P13.15: 0.00~50.00s
circuit ○
Range: 0000~00FF
Display current Switch output terminals state of the inverter
Switch output BIT3 BIT2 BIT1 BIT0
P17.13 0000 ●
terminals state RO2 RO1 HDO Y
Range: 0000~000F
Digital Display the adjustment through the keypad of the inverter.
P17.14 0.00 Hz ●
adjustment Range : 0.00Hz~P00.03
Display the torque reference, the percentage to the current
Torque rated torque of the motor.
P17.15 0.0 % ●
reference Setting range: -300.0 %~300.0 % (the rated current of the
motor)
Display the current linear speed of the inverter.
P17.16 Linear speed 0 ●
Range: 0~65535
Display the current length of the inverter.
P17.17 Length 0 ●
Range: 0~65535
Display the current counting number of the inverter.
P17.18 Counting value 0 ●
Range: 0~65535
Inverters ≤15 kW can be set by the digital potentiometer
on the keypad and AI1 setting is not available for the device
P17.19 AI1 input voltage which is ≥ 18.5 kW. 0.00 V ●
Display analog AI1 input signal
Range: 0.00~10.00 V
Display analog AI2 input signal
P17.20 AI2 input voltage 0.00 V ●
Range: 0.00~10.00 V
Display analog AI3 input signal
P17.21 AI3 input voltage 0.00 V ●
Range: -10.00~10.00 V
HDI input Display HDI input frequency
P17.22 0.00 kHz ●
frequency Range: 0.000~50.000 kHz
PID reference Display PID reference value
P17.23 0.0 % ●
value Range: -100.0~100.0 %
PID feedback Display PID feedback value
P17.24 0.0 % ●
value Range: -100.0~100.0 %
Power factor of Display the current power factor of the motor.
P17.25 0.00 ●
the motor Range: -1.00~1.00
Current running Display the current running time of the inverter.
P17.26 0 min ●
time Range: 0~65535min
P17.27 Simple PLC and Display simple PLC and the current stage of the multi-step 0 ●
5.0 s ○
Below diagram shows the first operation: (take motor 1 as the example)
The control performance of the inverter is based on the established accurate motor model. The user has to
carry out the motor autotune before first running (take motor 1 as the example).
2. The starting logic figure of starting after the restarting function becomes valid during the normal powering on
Note: “/” means the multi-function terminal is invalid under the current reference channel.
When select multi-function terminal UP (10) and DOWN (11) to set the internal assistant frequency, P08.45
and P08.46 can be set to increase or decrease the set frequency quickly.
Terminal function 18
Multi-stage speed OFF OFF OFF OFF ON ON ON ON 00 P00.10 ACC time 1
terminal 3 P10.06 multi-stage speed 2 BIT4 P00.12 DEC time 1
P10.07 the running time of stage 2 BIT5
Terminal function 19
Multi-stage speed OFF OFF OFF OFF OFF OFF OFF OFF
terminal 4
01 P08.00 ACC time 2
P10.08 multi-stage speed 3 BIT6 P08.01 DEC time 2
Multi-stage 0 1 2 3 4 5 6 7
P10.09 the running time of stage 3 BIT7
speed
Multi-stage
speed 0
Multi-stage P10.14 multi-stage speed 6 BIT12
speed 1 P10.15 the running time of stage 6 BIT13
Terminal function 18
Multi-stage speed 00
terminal 3 P00.10 ACC time 1
P10.22 multi-stage speed 10 P00.12 DEC time 1
BIT4
P10.23 the running time of stage
Terminal function 19 BIT5
10
Multi-stage speed
terminal 1
01 P08.00 ACC time 2
P10.24 multi-stage speed 11 P08.01 DEC time 2
BIT6
P10.25 the running time of stage
BIT7
11
Terminal function 16
Multi-stage speed OFF ON OFF ON OFF ON OFF ON 10 P08.02 ACC time 3
terminal 1 P10.26 multi-stage speed 12 P08.03 DEC time 3
BIT8
P10.27 the running time of stage
BIT9
Terminal function 17 12
Multi-stage speed OFF OFF ON ON ON OFF OFF ON
terminal 2
11 P08.04 ACC time 4
Terminal function 18 P10.28 multi-stage speed 13 P08.15 DEC time 4
BIT10
Multi-stage speed OFF OFF OFF OFF ON ON ON ON P10.29 the running time of stage
BIT11
terminal 3 13
Terminal function 19
Multi-stage speed ON ON ON ON ON ON ON ON
terminal 4 P10.30 multi-stage speed 14
BIT12
P10.31 the running time of stage
BIT13
14
Multi-stage 8 9 10 11 12 13 14 15
speed
When P00.06, P00.07=7 or P04.27=6, the running mode of the inverter is procedure PID control.
Only qualified electricians are allowed to maintain the inverter. Read the safety
instructions in chapter Safety precautions before working on the inverter.
Fault
Fault type Possible cause What to do
code
The acceleration is too fast
OUt1 IGBT Ph-U fault Increase Acc time
IGBT module fault
Change the power unit
OUt2 IGBT Ph-V fault Malfunction caused by interference
Check the driving wires
The connection of the driving wires is
Inspect external equipment and
not good,
OUt3 IGBT Ph-W fault eliminate interference
Grounding is not properly
Over-current when The acceleration or deceleration is Increase the ACC time
OC1
acceleration too fast Check the input power
Over-current when The voltage of the grid is too low Select the inverter with a larger
OC2
deceleration The power of the inverter is too low power
8.6.3 Overvoltage
OV fault
Yes
Yes
Check if the ACC/DEC Yes Check if the ACC/DEC Yes Shorten the ACC/DEC
time is too short time can be shortened time
No No
Read and follow the instructions in chapter Safety Precautions. Ignoring the
instructions would cause physical injury or death, or damage to the equipment.
1. Stop the inverter and disconnect it from the AC power source and wait for at least the time designated on
the inverter.
2. Lever the fan holder off the drive frame with a screwdriver and lift the hinged fan holder slightly upward from
its front edge.
3. Loose the fan cable from the clip.
4. Disconnect the fan cable.
5. Remove the fan holder from the hinges.
6. Install the new fan holder including the fan in reverse order. Keep the wind direction of the fan consistent
with that of the inverter, as shown below:
Fan maintenance diagram for inverters
7. Restore power.
8.8.3 Capacitors
Read and follow the instructions in chapter Safety Precautions. Ignoring the
instructions may cause physical injury or death, or damage to the equipment.
Change electrolytic capacitors if the working hours of electrolytic capacitors in the inverter are above 35000.
Please contact with SALICRU for detailed operation.
Read and follow the instructions in chapter Safety Precautions. Ignoring the
instructions may cause physical injury or death, or damage to the equipment.
1. Stop the drive and disconnect it from the power line. Wait for at least the time designated on the inverter.
2. Check the tightness of the power cable connections.
3. Restore power.
It is recommended to use shielded cables and make the shield layer as the grounding wires during RS485
remote communication.
In the cases with less devices and shorter distance, it is recommended to use 120Ω terminal resistor as the performance
will be weakened if the distance increase even though the network can perform well without load resistor.
9.3.2 RTU mode
T1-T2-T3-T4 between START and END is to provide at least the time of 3.5 bytes as the leisure time and
distinguish two messages for the avoidance of taking two messages as one message.
ADDR = 01H means the command message is sent to the inverter with the address of 01H and ADDR
occupies one byte
CMD=03H means the command message is sent to read data from the inverter and CMD occupies one byte
“Start address” means reading data from the address and it occupies 2 bytes with the fact that the high bit is
in the front and the low bit is in the behind.
“Data number” means the reading data number with the unit of word. If the “start address’ is 0004H and the
“data number” is 0002H, the data of 0004H and 0005H will be read.
CRC occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind.
RTU slave response message (from the inverter to the master)
ASCII master command message (the command ASCII slave response message (the message
sent from the master to the inverter sent from the inverter to the master)
START ‘:’ START ‘:’
‘0’ ‘0’
ADDR ADDR
‘1’ ‘1’
‘0’ ‘0’
CMD CMD
‘3’ ‘3’
‘0’ ‘0’
High bit of starting address Byte number
‘0’ ‘4’
‘0’ ‘1’
Low bit of starting address High bit of data address 0004H
‘4’ ‘3’
‘0’ ‘8’
High bit of data number Low bit of data address 0004H
‘0’ ‘8’
‘0’ ‘0’
Low bit of data number High bit of data address 0005H
‘2’ ‘0’
LRC CHK Hi ‘F’ ‘0’
Low bit of data address 0005H
LRC CHK Lo ‘6’ ‘0’
END Hi CR LRC CHK Hi ‘5’
END Lo LF LRC CHK Lo ‘D’
END Hi CR
END Lo LF
9.4.2.2 Command code: 06H (0000 0110), write one word (Word)
For instance: Write 5000 (1388H) to the 0004H address of the inverter whose slave address is 02H, then the
structure of this frame is listed as below:
ASCII master command message (the command ASCII slave response message (the message
sent by the master to the inverter) sent by the inverter to the master)
START ‘:’ START ‘:’
‘0’ ‘0’
ADDR ADDR
‘2’ ‘2’
‘0’ ‘0’
CMD CMD
‘6’ ‘6’
For instance: carry out circuit detection on drive address 01H, the content of inquiry message word string is
the same with response message word string, its format is listed as below:
ASCII master command message (the command ASCII slave response message (the message
sent by the master to the inverter) sent by the inverter to the master)
START ‘:’ START ‘:’
‘0’ ‘0’
ADDR ADDR
‘1’ ‘1’
‘0’ ‘0’
CMD CMD
‘8’ ‘8’
‘0’ ‘0’
High bit of write data address High bit of write data address
‘0’ ‘0’
‘0’ ‘0’
Low bit of write data address Low bit of write data address
‘0’ ‘0’
‘1’ ‘1’
High bit of data content High bit of data content
‘2’ ‘2’
‘A’ ‘A’
Low bit of data content Low bit of data content
‘B’ ‘B’
LRC CHK Hi ‘3’ LRC CHK Hi ‘3’
LRC CHK Lo ‘A’ LRC CHK Lo ‘A’
END Hi CR END Hi CR
END Lo LF END Lo LF
Address R/W
Function instruction Data meaning instruction
definition characteristics
0001H: forward running
0002H: reverse running
0003H: forward jogging
0004H: reverse jogging
Communication control
2000H 0005H: stop W/R
command
0006H: coast to stop
(emergency stop)
0007H: fault reset
0008H: jogging stop
Communication setting frequency
2001H
(0~Fmax) Unit: 0.01Hz
W/R
PID reference, range (0~1000),
2002H
1000 corresponds to100.0%
PID feedback, range (0~1000),
2003H W/R
1000 corresponds to100.0%
Torque setting value
(-3000~3000), 1000
2004H W/R
corresponds to the 100.0% of
The address of the communication the rated current of the motor
n setting value The upper limit frequency
2005H setting during forward rotation W/R
(0~Fmax) Unit: 0.01Hz
The upper limit frequency
2006H setting during reverse rotation W/R
(0~Fmax) Unit: 0.01Hz
The upper limit torque of
electromotion torque (0~3000,
2007H W/R
1000 corresponds to the 100.0%
of the rated current of the motor)
R/W characteristics means the function is with read and write characteristics. For example, “communication
control command” is writing characteristic and control the inverter with writing command (06H). R
characteristic can only read other than write and W characteristic can only write other than read.
Note: when operate on the inverter with the table above, it is necessary to enable some parameters. For
example, the operation of running and stopping, it is necessary to set P00.01 to communication running
command channel and set P00.02 to MODBUS communication channel. And when operate on “PID
reference”, it is necessary to set P09.00 to “MODBUS communication setting”.
The encoding rules for device codes (corresponds to identifying code 2103H of the inverter)
Note: the code is consisted of 16 bit which is high 8 bits and low 8 bits. High 8 bits mean the motor type
series and low 8 bits mean the derived motor types of the series. For example, 0110H means CV50 inverters.
9.5.3 Fieldbus ratio values
The communication data is expressed by hex in actual application and there is no radix point in hex. For
example, 50.12Hz can not be expressed by hex so 50.12 can be magnified by 100 times into 5012, so hex
1394H can be used to express 50.12.
If there is one figure behind the radix point in the setting range or the default value, then the fieldbus ratio
value is 10. If the data received by the upper monitor is 50, then the “hibernation restore delay time” is 5.0
(5.0=50÷10).
If MODBUS communication is used to control the hibernation restore delay time as 5.0s. Firstly, 5.0 can be
magnified by 10 times to integer 50 (32H) and then this data can be sent.
After the inverter receives the command, it will change 50 into 5 according to the fieldbus ratio value and then
set the hibernation restore delay time as 5s.
Another example, after the upper monitor sends the command of reading the parameter of hibernation restore
delay time ,if the response message of the inverter is as following:
Because the parameter data is 0032H (50) and 50 divided by 10 is 5, then the hibernation restore delay time is 5s.
9.5.4 Fault message response
There may be fault in the communication control. For example, some parameter can only be read. If a writing
message is sent, the inverter will return a fault response message.
The fault message is from the inverter to the master, its code and meaning is as below:
Code Name Meaning
The command from master can not be executed. The reason maybe:
Illegal
01H 1. This command is only for new version and this version can not realize.
command
2. Slave is in fault state and can not execute it.
Illegal data Some of the operation addresses are invalid or not allowed to access.
02H
address Especially the combination of the register and the transmitting bytes are invalid.
When there are invalid data in the message framed received by slave.
03H Illegal value Note: This error code does not indicate the data value to write exceed the
range, but indicate the message frame is an illegal frame.
Operation The parameter setting in parameter writing is invalid. For example, the function
04H
failed input terminal can not be set repeatedly.
Password The password written to the password check address is not same as the
05H
error password set by P7.00.
06H Data frame In the frame message sent by the upper monitor, the length of the digital frame
The slave uses functional code fields and fault addresses to indicate it is a normal response or some error
occurs (named as objection response). For normal responses, the slave shows corresponding function codes,
digital address or sub-function codes as the response. For objection responses, the slave returns a code
which equals the normal code, but the first byte is logic 1.
For example: when the master sends a message to the slave, requiring it to read a group of address data of
the inverter function codes, there will be following function codes:
0 0 0 0 0 0 1 1 (Hex 03H)
For normal responses, the slave responds the same codes, while for objection responses, it will return:
1 0 0 0 0 0 1 1 (Hex 83H)
Besides the function codes modification for the objection fault, the slave will respond a byte of abnormal code
which defines the error reason.
When the master receives the response for the objection, in a typical processing, it will send the message
again or modify the corresponding order.
For example, set the “running command channel” of the inverter (P00.01, parameter address is 0001H) with
the address of 01H to 03, the command is as following:
But the setting range of “running command channel” is 0~2, if it is set to 3, because the number is beyond the
range, the inverter will return fault response message as below:
Abnormal response code 86H means the abnormal response to writing command 06H; the fault code is 04H.
In the table above, its name is operation failed and its meaning is that the parameter setting in parameter
writing is invalid. For example, the function input terminal can not be set repeatedly.
ASCII mode:
The command sent to the inverter:
The data content is 0003H. From the table 1, the inverter stops.
9.6.2 Example of writing command 06H
Example 1: make the inverter with the address of 03H to run forward. See table 1, the address of
“communication control command” is 2000H and forward running is 0001. See the table below.
RTU mode:
The command sent by the master:
If the operation is successful, the response may be as below (the same with the command sent by the
master):
ASCII mode:
The command sent to the inverter:
Example 2: set the Max. Output frequency of the inverter with the address of 03H as100Hz.
See the figures behind the radix point, the fieldbus ratio value of the Max. output frequency (P00.03) is 100.
100Hz timed by 100 is 10000 and the corresponding hex is 2710H.
RTU mode:
The command sent by the master:
If the operation is successful, the response may be as below (the same with the command sent by the
master):
ASCII mode:
The command sent to the inverter:
ASCII mode:
The command sent to the inverter:
Example 2: set the ACC time of 01H inverter as 10s and the DEC time as 20s
P00.11 ACC time 1 Setting range of P00.11 and P00.12: Depends on model ○
P00.12 DEC time 1 0.0~3600.0s Depends on model ○
The corresponding address of P00.11 is 000B, the ACC time of 10s corresponds to 0064H, and the DEC time
of 20s corresponds to 00C8H.
RTU mode:
The command sent to the inverter:
ASCII mode:
The command sent to the inverter:
Note: the blank in the above command is for illustration. The blank can not be added in the actual application
unless the upper monitor can remove the blank by themselves.
A.2 Ratings
A.2.1 Capacity
Inverter sizing is based on the rated motor current and power. To achieve the rated motor power given in the
table, the rated current of the inverter must be higher than or equal to the rated motor current. Also the rated
power of the inverter must be higher than or equal to the rated motor power. The power ratings are the same
regardless of the supply voltage within one voltage range.
Note:
1. The maximum allowed motor shaft power is limited to 1.5 x PN. If the limit is exceeded, motor torque and
current are automatically restricted. The function protects the input bridge of the drive against overload.
2. The ratings apply at ambient temperature of 40 °C
3. It is important to check that in Common DC systems the power flowing through the common DC connection
does not exceed PN.
A.2.2 Derating
The load capacity decreases if the installation site ambient temperature exceeds 40 °C, the altitude exceeds
1000 meters or the switching frequency is changed from 4 kHz to 8, 12 or 15 kHz.
A.2.2.1 Temperature derating
In the temperature range +40 °C…+50 °C, the rated output current is decreased by 1% for every additional
1 °C. Refer to the below graph for the actual derating.
A.6.1 Category C2
The emission limits are complied with the following provisions:
1. The optional EMC filter is selected according to the options and installed as specified in the EMC filter
manual.
2. The motor and control cables are selected as specified in this manual.
3. The drive is installed according to the instructions reference in this manual.
4. For the maximum motor cable length with 4 kHz switching frequency and without output filters, see EMC
compatibility and motor cable length
In a domestic environment, this product may cause radio inference, in which case
supplementary mitigation measures may be required.
A.6.2 Category C3
The immunity performance of the drive complies with the demands of IEC/EN 61800-3, second environment.
The emission limits are complied with the following provisions:
1. The optional EMC filter is selected according to the options and installed as specified in the EMC filter
manual.
2. The motor and control cables are selected as specified in this manual.
3. The drive is installed according to the instructions reference in this manual.
4. For the maximum motor cable length with 4 kHz switching frequency and without output filters, see EMC
compatibility and motor cable length
Note:
1. The inverters (≤15kW) have standard film keypad and the inverters (≥18.5kW) have standard LED
keypad.
2.Inverters below ≤ 30kW have an embedded braking unit
3. Inverters ≥ 37kW have P1 terminal to connect an optional DC reactor.
4. Inverters ≥ 37 kW can connect an external dynamic braking unit.
Name Descriptions
Prevent from electric shock and protect the power supply and the cables system
Circuit breaker +
from overcurrent when short circuits occur. Please select an additional earth
Earth
leakage protection with the function of reducing high order harmonic and with the
leakage protection
rated sensitive current above 30mA.
Input reactor These devices are used to improve the power factor of the input side of the
inverter and control the higher harmonic current.
DC reactor Inverters ≥ 37kW can be connected with DC reactor.
Control the electromagnetic interference generated from the inverter. For the
Input filter
CV50 inverters, this filter is embedded
Shorten the DEC time
Braking unit and
The inverters ≤ 30kW only need braking resistors and the inverters ≥ 37kW need
resistors
optional external braking units
Check that the voltage degree of the inverter complies with the voltage of the supply
power voltage.
C.4 Cables
C.4.1 Power cables
Dimension the input power and motor cables according to local regulations.
• The input power and the motor cables must be able to carry the corresponding load currents.
• The cable must be rated for at least 70 °C maximum permissible temperature of the conductor in
continuous use.
• The conductivity of the PE conductor must be equal to that of the phase conductor (same cross-sectional area).
• Refer to chapter Technical Data for the EMC requirements.
A symmetrical shielded motor cable (see the figure below) must be used to meet the EMC requirements of the CE.
A four-conductor system is allowed for input cabling, but a shielded symmetrical cable is recommended.
Compared to a four-conductor system, the use of a symmetrical shielded cable reduces electromagnetic
emission of the whole drive system as well as motor bearing currents and wear.
Note: A separate PE conductor is required if the conductivity of the cable shield is not sufficient for the
purpose.
To function as a protective conductor, the shield must have the same cross-sectional area as the phase
conductors when they are made of the same metal.
To effectively suppress radiated and conducted radio-frequency emissions, the shield conductivity must be at
least 1/10 of the phase conductor conductivity. The requirements are easily met with a copper or aluminum shield.
The minimum requirement of the motor cable shield of the drive is shown below. It consists of a concentric layer
of copper wires. The better and tighter the shield is, the lower the emission level and bearing currents.
A double-shielded cable is the best alternative for low-voltage digital signals, but a single-shielded or unshielded
twisted multi-pair cable (Figure b) is also usable. However, for frequency input, always use a shielded cable.
The relay cable needs the cable type with braided metallic screen.
The keypad needs to connect with cables. It is recommended to use the screen cable on complex electrical
magnetic condition.
Note: Run analog and digital signals in separate cables.
Do not make any voltage tolerance or insulation resistance tests (for example hi-pot or megger) on any part of the drive
as testing can damage the drive. Every drive has been tested for insulation between the main circuit and the chassis at
the factory. Also, there are voltage-limiting circuits inside the drive which cut down the testing voltage automatically.
Note: Check the insulation of the input power cables according to local regulations before connecting
the cables.
CV50 inverters≤30 kW have internal braking unit and the inverters ≥37kW need external braking unit.
Please select the resistance and power of the braking resistors according to actual utilization.
Note:
Select the resistor and power according to the provided data.
The braking torque may increase because of the raising of braking resistor. The below table is calculated at 100% of the
braking torque, 10%, 50% and 80% of the braking usage ratio. The user can select according to the actual working.
Refer to the operation instructions of braking units when using external units for right setting of voltage degree.
Otherwise normal operation of the inverter may be impacted.
Never use a brake resistor with a resistance below the minimum value specified for the
particular drive. The drive and the internal chopper are not able to handle the
overcurrent caused by the low resistance.
Increase the power of the braking resistor properly in the frequent braking situation (the
frequency usage ratio is more than 10%).
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REF. EL085A01 REV. A CODE 401*
Product Range
Uninterruptible Power Supplies (UPS)
Lighting Flow Dimmer-Stabilisers
DC Power Systems
Static Inverters
Photovoltaic Inverters
Voltage stabilisers