Service Manual

J. I . C a s e
Service Manual
580
Construction King
Tractor, Loader & Backhoe
Volume 1 of 2

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

J.I. CASE OR IT’S SUCCESSORS. J.I. CASE AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CA-S-580CK TLB
 S80CK LOADER-BACKHOE AND FORKLIFT
TABLE OF CONTENTS
SERIES/SECTION SECTION NO. FORM NO.

1 GENERAL
Specifications for 188 Dynaclonic Diesel and 159 Powr-Torq
Gasoline Engines ................... "'-: ...................... C 9-77011

2 ENGINES
Cylinder Head and Valves -148.159.188 and 201 Spark
Ignition Engines .......................................... 2013 9-80512
Cylinder Head and Valves -188 Diesel Engines ............... 2014 9-80473
Engine Block Assemblies -188G. 159G. 148G Spark Ignition
Engines ................................................... 2023 9-76995
Engine Block Assembly -188D Diesel Engine ................ 2024 9-77005

3 FUEL SYSTEM
Fuel System and Filters - 188D Diesel Engine ................. 3010 - 9-78785
Fuel System and Filters-188G Spark Ignition Engine ......... 3110' 9-79065
Roosa Master Model DB Fuel Injection Pump ................. 3012- 9-78795
Roosa Master Fuel Injectors ................................. 3013 9-78806
Model 267 Series Zenith Carburetor ......................... 3033 9-77016
CAY Fuel Injectors ............................................. I' 9-75492
Adjusting the 580 Diesel Construction King Throttle
Linkage ................................................ 1. Sup. 1- 9-77541
Adjusting the 580 Gasoline Construction King Governor
and Throttle Linkage ................................. N. Sup. 1 9-77521

4 HYDRAULICS
Hydraulic Testing ............................................. IU 9-72562
Equipment Pump .............................................. IV 9-72562
Control Valves ................................................ V 9-72562
Hydraulic Cylinders ........................................... VI- 9-72562
Break-Away Couplings and Portable Hydraulic Cylinders ..... 4019- 9-74197
Remote Hydraulic Valves ...................................... D 9-75521

5 STEERING
Power Steering Oil Filter ...................................... 42· 9-80991
Power Steering Pump and Hand Pump ......................... 52 9-80611
Steering Control Valve ........................................ 53 9-80671
Steering Cylinders and Adjustment ............................ 54 9-80622
Steering Axle and Wheel Bearings ............................. 55 9-80632

6 POWER TRAIN
Torque Converter - Power Shuttle Hydraulic Pump ............. 43- 9-80601
Torque Converter. Power Shuttle Countershaft. Control Valve
and Adjustments ........................................... 61 9-80761
Rockford Clutch Power Shuttle Clutch Pack .................... 62' 9-80651
Four Speed Transmission and Final Drive ...................... 65' 9-80641
Mechanical Shuttle ........................................... 66· 9-80771
Dual Range Assembly ........................................ 67· 9-80781
11 Inch Traction Clutch ....................................... 68 9-80792
Hydraulic Pump (For Draft-O-Matic System) .................. DD- 9-77061

CASE CORPORATJON 9-69650 Printed in U.S.A.

Reprinted September 1986
SERIES/SECTION SECTION NO. FORM NO.

6 POWER TRAIN (Continued)

Draft-O-Matic Hydraulic System, Valve, Rockshaft Assembly ..... R 9-77081
Power Shuttle (Converter Dump in Neutral Circuit) Prior to
Tractor Serial No. 8314666 .................................. 4S 9-77122
Power Shuttle (Converter Charged in Neutral Circuit) Tractor
Serial No. 8314666 and after ................................. 4S' 9-78102
Standard Power Take-Off ..................................... 6S, 9-77141
Independent Power Take-Off .................................. 7S 9-77151
11 Inch Torque Converter, Before Tractor Serial No. 8314666 ..... X 9-77162
11 Inch Torque Converter, Serial No. 8314666 and after .......... X· 9-78091
Power Shuttle Linkage Adjustment .............................. . 9-78540
Summary of Power Shuttle Adjustments ......................... . 9-77951

7 BRAKES
Differential Brakes, Differential Lock and Parking Brake ......... 74- 9-80691

8 ELECTRICAL
Wiring Diagrams - 580 Loader Backhoe .......................... . 9-77171
Electrical System - Generator Charging System, Cranking Motor .. F' 9-77023
Distributor Ignition ........................................... 83' 9-74625
Starting or Cranking Motors ................................. 8012 9-75366
Battery Servicing and Testing ............................... 8013 9-75377
Prestolite Alternator System ................................ -. 8014 9-75399
Wiring Diagram - 580 Forklift, Spark Ignition ..................... . 9-77991
Wiring Diagram - 580 Forklift, Diesel ............................. . 9-77971

9 MOUNTED EQUIPMENT
Loader ......................................................... I' 9-72562
Backhoe ...................................................... II' 9-72562
Miscellaneous Tractor Components ........................... VII 9-72562
Forklift ........................................................ . 9-72581

10 TROUBLESHOOTING
Hydraulic Testing - Torque Converter, Power Shuttle .......... 101 9-80982
Hydrostatic Power Steering .................................. 151 9-80801
Torque Converter, Rockford Power Shuttle .................... 162 9-80481
 Section

2013
CYLINDER HEAD AND VALVES

148, 159, 188 AND 201

SPARK IGNITION ENGINES

TABLE OF CONTENTS
Specifications ............................................................................................................................ 2,3
Special Torques ........................................................................................................................... 3
Checking Compression Pressure ............................................................................................... 4,5
Cylinder Head and Components
(148 and 159) ...................................................................................................................... 6-9
(188 and 201) ................................................................................................................... 10-13
Rocker Arm Assembly
(148 and 159) ................................................................................................................... 14,15
(188 and 201) ................................................................................................................... 16,17
Cylinder Head Assembly
(148 and 159) ................................................................................................................... 18, 19
(188 and 201) .................................................................................................................... 20,21
Inspection of Valves, Guides, Head and Springs ................................................................... 22,23
Refacing Intake and Exhaust Valves ......................................................................................... 24
Grinding Intake and Exhaust Valve Seats ................................................................................. 25
Locating Top Dead Center and Tappet Adjustments ................................................................. 26

CASE CORPORATION Rae. 9-80512 PRINTED IN U.S.A.

 Section
2023
ENGINE BLOCK ASSEMBLIES
201 G, 188G, 159G, 148G SPARK IGNITION ENGINES
TABLE OF CONTENTS
Camshaft, Bushings and Lifters ............................................................................................. 18-21
Crankshaft, Bearings, Liners and Oil Pump .......................................................................... 32-35
Cylinder Sleeves - Deglazing ......................................................................... ............................ 25
Cylinder Sleeves - Honing .......................................................................................................... 26
Cylinder Sleeves - Inspection .............. ....................................................................................... 24
Engine Lubrication ................................................................................................................... 8,9
Flywheel, Oil Pan, Seal Retainer and Oil Filter ................................................................... 10-13
Locating Top Dead Center ......................................................................................................... 40
Oil Pump .............................................................................................................................. . 36,37
Pistons and Cylinder Sleeves - Inspection ................................................................................. 27
Pistons, Rings, Sleeves and Connecting Rods - Assembly ..................................................... 28-31
Pistons, Rings, Sleeves and Connecting Rods - Disassembly, Inspection ................................... 22
Special Torques ........................................................................................................................... 7
Specifications ......................................................................................................................... '" 2-6
Timing Gear Cover, Gear and Water Pump .......................................................................... 14-17
Thermostat and Fan Belt ...................................................................................................... 38,39

CASE CORPORATION Rae. 9-76995 PRINTED IN U.S.A.

 2023-27

PISTONS AND CYLINDER SLEEVES

Inspection
1. Using a micrometer, measure the diameter
of the piston across the thrust faces at the
bottom of the pistons, perpendicular to the
piston pin hole, Figure 17. If this measure-
ment is less than 3.9340" (201G), 3.8090"
(188G), 3.4983" (159G) or 3.3735" (148G) ,
replace the pistons.

Figure 19

Check the cylinder sleeves for wear. If the

sleeve LD. is greater than 3.9445" (201G),
3.8195" (188G), 3.5078" (159G) or 3.3815"
(148G), when checked at any point in the
sleeve, it must be replaced.

Figure 17 3. Using an inside micrometer, cylinder bore

gauge or a taper gauge, Figure 20, check the
IMPORTANT: When checking the measure- sleeve diameter just below the top ring lo-
ments of the pistons and sleeves, the parts cation at its upper most travel and at sev-
should be at or close to 700 Fahrenheit. eral points down the length of the sleeve.

Figure 18
2. Using an inside micrometer or a cylinder
bore gauge Figure 18, check the sleeve bore
for out of roundness. Check crosswise and Figure 20
lengthwise to the engine block just below the
top ring location at its upper most travel. Subtracting the smallest reading from the
If the out of roundnes exceeds .005", the largest reading will give the amount of taper.
sleeves should be replaced_ If the taper is more than .001", replace sleeve.
2024-2
TABLE OF CONTENTS
Camshaft, Bushings and Lifters ............................... .............................................................. 22-25
Crankshaft, Bearings, Liners and Oil Pump .......................................................................... 36-39
Cylinder Sleeves - Deglazing ............................................................................................. ........ 29
Cylinder Sleeves - Honing .................................................................................................. ........ 30
Cylinder Sleeves - Inspection ......................................................................................... ............ 28
Engine Lubrication ................................................................................................................... 8,9
Flywheel, Oil Pan, Seal Retainer and Oil Filter ................................................................... 10-13
Locating Top Dead Center ......................................................................................................... 44
Oil Pump .................................................................................... '" ........................................ 40,41
Pistons and Cylinder Sleeves - Inspection ................................................................................. 31
Pistons, Rings, Sleeves and Connecting Rods - Assembly ..................................................... 32-35
Pistons, Rings, Sleeves and Connecting Rods - Disassembly, Inspection ................................... 27
Special Torques ....... ................... .. ................... .. .... ......................................... ................... .. ........ 7
Specifications ... ............. .................................... ................. ............ .............. ............................. 3-6
TiInillg Gear Cover, Gear and Integral Water Pump ............................................................ 14-17
Timing Gear Cover, Gear and Separate Water Pump ........................................................... 18-21
Thermostat and Fan Belt ...................................................................................................... 42,43
3012-2

TABLE OF CONTENTS
SPECIAL TOOLS ......................................................................................................................... 2

SPECIFICATIONS ........................................................................................................................ 3

SPECIAL TORQUES .................................................................................................................... 3

GENERAL INFORMATION ........................................................................................................... 4

FUEL PUMP REMOVAL ............................................................................................................ 5-8

PUlnp Drive Shaft Removal ................................................................................................. 9,10
Pump Drive Shaft Installation ............................................................................................ 11,12

FUEL PUMP INSTAllATION ................................................................................................. 13-20

Checking Pump Gear Backlash .......................................................................................... 21,22
Replacing Pump Inlet Filter ............................................................................................... 23-25

ENGINE SPEED ........................................................................................................................ 26

Checking Engine Speed ..................................................... , .................................................... 26

ENGINE SPEED ADJUSTMENTS .............................................................................................. 27

No load Governed Speed ....................................................................................................... 27
low Idle Speed Adjustment .................................................................................................... 28

SPECIAL TOOLS

FOOT POUND TORQUE

WRENCH FILTER WRENCH
A64761

DIAL INDICATOR

SPRING TESTER

SEAL COMPRESSION TOOL CD331

 TABLE OF CONTENTS

FUEL INJECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 thru 1-19

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Operating Principles . . . . . . . . . .. . .. 1-4
Special Tools . . . . . . . . .. . . . . . . . . . . . . . . . 1-5
Isolating Faulty Inj ector s . . . . . . . .
Removing Injectors. . . . . . . . . . . . . .
. . . . . . . . . . .. ... 1-6
. . . . . .. . .. 1-6
.
Installing Injectors . . . . . . . . . . . . . . . 1-7
Nozzle Test Stand. . . . . . . . . . . . . . . . . . 1-8
Preparing Test Stand for Operation. . . . . . 1-9
Testing Injectors. . . . . . . . . . . . . . . . . . . . . . . 1-9
Correcting Opening Pressure and Leakage . . . . . . 1-10
Setting Opening Pressure . . . . . . . . . . . . . . . . . 1-10
Testing and Correction of Faulty Nozzles 1-11
Testing for Correct Spray Pattern . . . . . 1-12
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Removing Nozzle Assembly. . . . . . . . . . . . . . . . . . . 1-13
Disassembling Nozzle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Cleaning Nozzle Assembly. . . . . . . . . . . . . . . . . . . . . 1-15 thru 1-17
Cleaning Nozzle Holder. . . . . . . . . . . . . . . . . 1-18
Assembling and Adjusting Injectors . . . . . . . . . . . . . . . . . . . . 1-19

1-2
 Disassembling Nozzle Assembly
Nozzles that cannot be readily disas-
sembled after soaking in carbon solvent
should be placed in the CD-534Hydraulic
Nozzle Extractor, Figure 1-17. The CD-
534 Hydraulic Nozzle Extractor can be in-
stalled on either the Bacharach or Amer-
ican Bosch Nozzle test stand. The nozzle
extractor utilizes the hydraulic pressure
developed by the nozzle test stand to force
the nozzle valve out of the nozzle body.
Figure 1-15

1. Usually the nozzle valve can easily be

pulled out of the nozzle body with the fing-
ers, Figure 1-15. In some cases, however,
it may be necessary to soak the nozzle
assembly in carbon solvent, such as Ben-
dix Speed Clene, Figure 1-16, before re-
moval is possible. Place clean soft rag or
felt pad in the bottom of the solvent con-
tainer to prevent the polished surfaces of
the nozzle from coming into contact with
the metal container. Do not place any other
parts in the container.

Figure 1-17

To use the CD-534 Nozzle Extractor on a

Bacharach Test Stand:
a. Remove N-1 connector tube and N-7 Nut
from test stand.

b. Install the stuck nozzle assembly in the

extractor, Figure 1-17.

c. Install the nozzle extractor on the test

Figure 1-16 stand, Figure 1-18.
2. Do not Attempt to Drive the Valve o",t or d. Operate the test stand hand lever and
Pull it out with Pliers. You will damage it build up pressure in the nozzle extractor
beyond repair. Prevent the polished sur- to free stuck nozzle valve. A free nozzle
faces of the nozzle body from coming into will be indicated by a sudden pressure
contact with any hard substances. drop on the test stand pressure gauge.

1-14
 TABLE OF CONTENTS

TROUBLE SHOOTING A SLUGGISH OR NON-OPERATING HYDRAULIC SYSTEM. . . . . . .. 3

Equipment Hydraulics/Engine Stall Test ............................... 3

TROUBLE SHOOTING CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Oil Supply Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4

Pump Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4

Control Valve Problems .......................................• 5-6

Cylinder Problems ... . . ....... . . . .. ... . .... .. . . . ... .. .. .. . .. . 6-7

Backhoe Problems ...... ......... .... . . . .... .... ... ..... ..... 7-8

Hose or Fitting Problems . . . . • . . • . . . . . . . . . . . . . . . . . . . . . . . . . • . • . . .• 8

TROUBLE SHOOTING WITH A FLOWMETER . . . . • • . . . . . . . . . . . . . . . . . . . . . • • • . 9

Instructions for Conducting the Pump Test . . • . . . . . . . . . . . . . . . . . . . . • . • . • 10

Instructions for Conducting Tee Test . . . . . . . . . . . . . . . . . . • . . . . . • . . . . • • . 13

TESTING SECONDARY RELIEF VALVES WITH HAND PUMP . . . . . . . • . . . • . . . . . . • 19

Pressure Specifications .••...•.•••.•..••.•••.......•....•..••.•• 20

Backhoe Relief Valves • . . . . . . • . . . • . . . . . . • . • . . • . . . . . . . . . . . . . . • . 20

Loader Relief Valves • • • . • . . • . • . . . . . • • . . • • . . . . . • . • . . • • . . . • • • . 21

3 Point Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Hand Pump Test Procedures .••••••••••••••••••.••••••..••••.••••• 22

TESTING RELIEF VALVES WITH A PRESSURE GAUGE. • . • • . • • . • • • • . • . • . • • . •• 24

ADJUSTING RELIEF VALVES •...•. • . . . • • • • • • • • • • . . . • • . . • • • • • • . • • • •• 26

Loader Main Relief Valve . . . . -. . . • . . • • • • • . . • • • . . . • . . • . • . . . . . • . • •. 26

Loader Secondary Relief Valves ...••.•...................•.•.•.... 26

Backhoe Secondary Relief Valves • • • • . • • . . . . . • . . . • . • . . . . • . . . . . • • • . • . 26

Backhoe Swing Crossover Valves . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2
 TABLE OF CONTENTS

HYDRAULIC PUMP USED BEFORE BACKHOE SERIAL NO. 4176351 ............... 3

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 5

Assembly ................................................... 7

Testing and Installing Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8

HYDRAULIC PUMP USED AFTER SERIAL NO. 4176351 . . . . . . . . . . . . . . . . . . . . . . . 10

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 11

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 11

HYDRAULIC PUMP FOR 3 POINT HITCH ONLY .. . . . . . . . . . . . . . . . . . . . . . . . . .. 14

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . 14

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . • . . . . • . . • . . .. 14

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . • . . • • . . . • . .. 14

Assem bly ...................•...............•..•........••. 16

2
 TABLE OF CONTENTS

LOADER CONTROL VALVE. 3

Specifications 3

Servicing Loader Control Valve 4

Removal 4

Disassembly 4-6

Assembly 7-10

Installation . 10

. Operation . . . . . 11-16

BACKHOE CONTROL VALVE 17

Specifications . . . • . . . . ••... 17

Servicing Backhoe Control Valve 18

Removing Control Valve •. 19

Regeneration Check Valve 19-20

Regeneration Spool . . . . . 20

Valve Sections and Spools 20-22

Load Check Valves 22

Secondary Relief Valves 22-23

Crossover Relief Valves .• 24

Assembling Valve Sections 24-25

U.S. AND METRIC TORQUE SPECIFICATIONS (Hydraulic Fittings) 25

Operating Principles . . . . . . ..... • 26-31

3 POINT HITCH CONTROL VALVE 32

Specifications . . . . . . . .. 32

Servicing the Control Valve 33

Removal . . . 33

Disassembly 33-35

Assembly .. 35-38

Installation 38

2
 TABLE OF CONTENTS

SPECIFICATIONS 3

GROUP 1 CYLINDERS 4

Glands 4

Servicing Group 1 Cylinders 6

Removal 6

Disassembly 6

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . 8

U.S. AND METRIC TORQUE SPECIFICATIONS 9

GROUP 2 CYLINDERS 10

Glands 12

Servicing Group 2 Cylinders 12

Removal . . . 12

Disassembly. 12

Assembly 12-14

GROUP 3 CYLINDERS .. . .. .. . ... ... ..... ........... .... . ........ . . 15

Servicing Group 3 Cylinders. • • . • • . • • • • • . . . • . • • • . . . • . • . . . . . • • • • • . •• 15

Removal . .. . .. . . . . . . .. . . . . . . .. . . . . . . . . . . . . ... . . .. . . . . . 15

Disassembly . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . ....

~ 15

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17

Installation . .. . . . . . . . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .... 17

GROUP 4 CYLINDERS .. . .. .. . .. . .. .. . . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 19

Servicing Group 4 Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . 19

Removal .. . .. .. .. .. .. .. . . .. .. .. .. .. .. .. .. .. . . . .. . . .. .. .. .. .. .. .. .. .. .. .. . .. .. . .. .. .. .. . .. .. .. 19

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .... 19

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. 19

2
 Section
4019
BREAK-AWAY COUPLINGS
AND
PORTABLE HYDRAULIC CYLINDERS

TABLE OF CONTENTS
Break-away couplings .......................................................................................................... 4019-2

ASAE Standard Break-away Couplings ................................................................................ 40l9-4

3-114" x 8" and 4" x 8" Hydraulic cylinders

with mechanical stop ....................................................................................................... 4019-6

3-1/4" x 8" and 4" x 8" hydraulic cylinders

with hydraulic and collar locking limit stop ..................................................................... 4019-8

3-114" x 8" and 4" x 8" hydraulic cylinders

with hydraulic and clamp type locking limit stop ............................................................ 4019-10

Portable cylinder jack pad and base ................................................................................. 40l9-12

Rae. 9-74197
CASE CORPORATION PRINTED IN U.S.A
 TABLE OF CONTENTS
INTRODUCTION . . . . . . ..D-2

OIL FLOW . . . . . . D-2 thru D-9

Spools Neutral . . . . . . . . . . . . . . . . . . .D-2
Lower Spool Rearward - Upper Spool Forward .. .D-4
Lower Spool Forward - Upper Spool Rearward .. .D-6
Lower Spool Forward - Upper Spool Neutral . . . . .D-S
REMOVAL - DISASSEMBLY - INSPECTION - ASSEMBLY - INSTALLATION. D-IO

SPECIFICATION . '.' ................. .... .............. ... D-12

INTRODUCTION
The remote hydraulic control valves are located on the top of the torque tube cover. The
"stack up" of two valves can be used with two double acting, one double acting or one single
acting and one double acting cylinders. The single acting cylinder can only be ,used with the
bottom valve by removing a plug from the manifold as described under oil flow on Page D-S.
When a single acting cylinder is used the upper valve must always be in the neutral position to
allow the return oil to return to sump for the lower valve and cylinder to operate.

If two hydraulic remote valves are used with the Draft-O-Matic Valve, the oil supply is al-
ways through the lower valve to the upper valve and then to the Draft-O-Matic valve, back
through the filter and into the reservoir. Therefore, each system works independently with the
oil demands of the remote valve with the least resistance at the portable cylinder being filled
first. The remote valve with the greater resistance second and Draft-O-Matic third.

The valves are made up of two major components:

The valve bodies are cast in one piece and are cored and drilled to provide for both inlet and
return oil. Cored and drilled passages also direct the oil to and from the cylinders and back to
the reservoir.

The valve spools contain lands and grooves to obtain metering control of the load. The .spools
control and direct the flow of pressurized oil to and from the portable cylinders as well as re-
directing the oil back to the reservoir. The spools are three position spools, Extend, Neutral
and Retract. The spools are moved manually by the operator to either the extend or retract
positions and are automatically returned to neutral by a centering spring.

The Drop Check Valve function is to prevent hydraulic oil from flowing back to the pump as
the spools are moved from or through the neutral positions.
The Hydraulic Pump is located under and mounted to the torque tube cover. The pump oper-
ates continuously when the engine is running and is driven by the power train. For servicing
of the pump refer to Section "R" Draft-O-Matic.
OIL FLOW
(Refer to Figure 0-1)
Hand Levers Neutral-Spools Neutral
With both valve spools in the neutral positions, the oil from the pump comes up through the
- torque tube cover, into the lower valve. The oil then flows around the groove in the lower spool
to the upper valve. The oil coming into the upper valve flows around the groove in the upper ".
spool into the valve cover. From the valve cover the oil flows out through the Draft-O-Matic
system, back through the oil filter into the reservoir.

D-2
 Seclion

61
TORQUE CONVERTER,

POWER SHUTTLE COUNTER-SHAFT,

CONTROL VALVE AND ADJUSTMENTS

TABLE OF CONTENTS
Torque converter removal ....................................................................................................... 61-2

Converter and lubrication oil regulator valve ......................................................................... 61-2

Torque converter ..................................................................................................................... 61-4

Power shuttle control valve ...................................................................................................... 61-6

Counters haft and gears ........................................................................................................... 61-8

Power shuttle removal - installation ...................................................................................... 61-10

Power shuttle adjustments

Clutch pedal linkage ........................................................................................................... 61-11
Shuttle spool linkage ........................................................................................................... 61-12
Control lever linkage .......................................................................................................... 61-13

Rae. Form 9-80761

 Section

62
ROCKFORD CLUTCH
POWER SHUTTLE CLUTCH PACK

TABLE OF CONTENTS
Force piston, housing and shaft .............................................................................................. 62-2

Forward and reverse clutch packs .......................................................................................... 62-4

Forward and reverse clutch drums ......................................................................................... 62-6

4'''tH .....O
Rae. Form 9-80651
".......
IN
 Section

65
FOUR SPEED TRANSMISSION
AND FINAL DRIVE

TABLE OF CONTENTS
Specifications ........................................................................................................................... 65-2
Special torques ..................................... ~ .................................................................................. 65-2
Power Tra~s
Eight speed dual range .. ............................ .......................................................................... 65-3
Eight speed shuttle . ........................ ...................... ............... ............................ .................... 65-4
Four speed shuttle .... .......................................................................................... ................. 65-5
Power shuttle-torque converter ............................................................................................ 65-6
General Inspection ........................... ....................................................................................... 65-7
General assembly.................................................................................................................... 65-7
Shifting Sequence ...................... ......... ..................................................................................... 65-7
'Pransmlsslon housing .................. ............................................................................................ 65-8
Pinion shaft ........................................................................................................................... 65-10
Reverse idler gear (not used with shuttle) ............................................................................ 65-12
Differential ............................................................................................................................. 65-14
Main drive shaft .................................................................................................................... 65-18
Flanged axle ............................... ....... ...................................................... .............................. 65-20
Keyed axle ............................................................................................................................. 65-22
Gear shift cover ............................................................................ ........................................ 65-24
Adjustments ........................................................................................................................... 65-30

Rae. Form 9-80641

Compiled and Reproduced From Original by Jensales Inc.

68-2

TABLE OF CONTENTS
INTRODUCTION .. _.................................................................................................................. 68-3

TRACTION CLUTCH
Removal-Disassembly-Inspection .......................................................................................... 68-4

TRACTION CLUTCH
Assembly-Installation ............................................................................................................ 68-6

RELEASE LEVER ADJUSTMENT ......................................................................................... 68-6

MAIN DRIVE SHAFT

Removal-Disassembly-Inspection .......................... _............................................................... 68-8
Assembly-Installation .......................................................................................................... 68·10

CL UTCH LINKAGE ADJUSTMENT

Suspended Pedal ................................................................................................................. 68-12
Floor-mounted Pedal ........................................................................................................... 68-13

SPECIAL TOOLS
The special clutch adjusting tool G15048 is used with the special splined gauge, with 21 splines.

A37956 GAUGE G15048 TOOL

This special sleeve, A38461, is used to protect the seal when installing the bearing carrier.

A38461 TOOL

These tools and the gauge are available through service parts supply, J I Case Co.

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS
SPECIFICATIONS .... ... . .......... . . . . ...... .... . .... ... • R-2

INTRODUCTION . . . . . . . . . . . . . . . . . 0 0 ••••••• 0 0 0 • 0 •••••• 0 • 0 • 0 R-3

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-4
OPERATION OF LOAD DEPTH CONTROL SENSING
LINKAGE . 0 0 0 0 0 •••••• 0 ••••• 0 ••••• 0 • 0 ••••••• 0 •• 0 ••••••• R-6

OIL FLOW DIAGRAMS .. 0 •••••••• 0 ••••••••••••• 0 0 ••••• R-8 thru R-15

Holding Position .. 0 0 •• 0 ••••••• 0 •••••••••••••••••••••••• 0 : R-8

Lifting Position . . . . . . . . . . . 0 ••••• 0 0 0 •••••• 0 0 • 0 0 ••••••••• R-IO

Lowering Position . . . . . . 0 •••••••••• 0 •• 0 0 ••••••• 0 0 • • • • • • • R-12

Floating Position 0 • • • 0 • • • 0 • • • • • • • • • • • 0 • • • • • • • • • • • • 0 • • • • • R-14

DRAFT-O-MATIC COMPONENTS . . . . . . . . . . . . 0 •••••••••• oR-16 and R-17

DISASSEMBLY AND INSPECTION OF THE VALVE . . . . 0 ••• 0 • 0 •••• 0 • 0 R-18

ASSEMBLY OF THE VALVE . . . . . . 0 • 0 ••••••••••• 0 • 0 ••• 0 • '0 ••• R-20

DISASSEMBLY, INSPECTION AND ASSEMBLY OF THE ROCKSHAFT

HOUSING . 0 •••••••••••• 0 ••• 0 ••••• 0 ••••••••••••• 0 ••••• R-22

VAL VE LOWERING PISTON ADJUSTMENT ... 0 • 0 0 0 ••• 0 ••• 0 ••• 0 ••• R-24

DRAFT-O-MATIC ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 R-26

SPECIFICATIONS
Control Valve Flow Divider Valve . . . . . . . Valve Spool in Slow Speed Lift 4 GPM
Valve Spool in High Speed Lift 10 GPM

Type of Oil . . . . 0 • • • • 0 0 0 0 • • • • • • • • • • • • 0 • • • • • • • • • • • • Case TCH Oil.

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS
INTRODUCTION . . .. ... .. .. . ... .... . . . . ........ .. . .. ... . . . 48-3

HOW IT WORKS

Power Clutches Disengaged . 48-4

Engaging the Forward Clutch 48-6

Engaging the Reverse Clutch 48-8

SHUTTLE CONVERTER CONTROL VALVE. . . . . . . . . . . . . . . . . . . . . . . . 48-10

POWER SHUTTLE

Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 48-12

POWER SHUTTLE COUNTERSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . .. 48-14

POWER SHUTTLE

Disassembly and Inspection 48-16

Assembly . . . . . . . . 48-18 thru 48-21

BRAKE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-22

CLUTCH LINKAGE ADJUSTMENT. . .48-22

SHUTTLE SPOOL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 4S-23

SHUTTLE AND CONVERTER OIL PUMP PRESSURE CHECKS . . . . . . . . . . '48-24

CLUTCH PRESSURE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . '48-24

NOT E CASE CORPORATION res e r v est her i g h t tom a k e imp r 0 v em e n t s

in design or changes in specifications at any time without incurring any
obligation to install them on units previously sold.

48-2

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS
INTRODUCTION . . • . . . • • . • • . • • • . • . " . . . . . .. . . ...
" 48-3

HOW IT WORKS
Power Clutches Disengaged . . . .. .... . . . . . . . . . . . . .. . . . .. . .... 48-4

Engaging the Forward Clutch .. . . .. . . . . . . . . ... .. . " . . . . . . 48-6

Engaging the Reverse Clutch . . . . . . . . . . . . . . . . . . . . . . . . . " . . .

" " " 48-8

SHUTTLE CONVERTER CONTROL VALVE •.... . . . . . . . . . . . . . . . . . . . 48-10

POWER SHUTTLE

Removal and Installation " . .... ... ..... . . ... .. . " . .. . . . ..

" " 48-12

POWER SHUTTLE COUNTERSHAFT . . . . . " .. . . " . " . . . . . . ... .. .." 48-14

POWER SHUTTLE

Disassembly and Inspection . . • • • . • . • . . . . • . . . . • • . . • . . . • . • 4S-16

Assembly . . . . . . . . . . " " . . . . . . . . . . . " . . . . . . " . . . . . . 48-18 thru 48-21

BRAKE ADJUSTMENT ............. . . . . . . . . . . . . . .. . . . . . . . . . 48-22

"

CLUTCH LINKAGE ADJUSTMENT . . . . . • . • . . . . . . . . . . . • . . . . . • . . . . 48-22

SHUTTLE SPOOL ADJUSTMENT . • • . . . . • • • . . • . . • . . . . . • . . . • . . . . . 48-23

SHUTTLE AND CONVERTER OIL PUMP PRESSURE CHECKS . • . . . . . . . . '48-24

CL UTCH PRESSURE CHECK . . . . . . . . . . . . • • . • . . . . . . . . . . . • • . . . . . 48-24

NOTE The CASE CORPORATION reserves t-he right to make improvements

in design or changes in specifications at any time without incurring any
obligation to install them on units previously sold.

48-2

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS
PTO ASSEMBLY
Removal and Installation • • • • • • • • • • • • • • • • • • • • • • • • • • • •
, • • .. t • •
7S-3

PTO CLUTCH
Disassembly and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7S-4

PTO CLUTCH
Assembly ... . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7S- 6

INPUT SHAFT AND CLUTCH DRUM

Disassembly, Inspection and Assembly . . . . . . . . . . . . . . . . . . . . 7S-8

PTO CLUTCH ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7S-10

78-2

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS
INTRODUCTION ............. , X-3

HOW IT WORKS

Power Clutches Disengaged . .. . .. . .. . . . . . .. . .. .. .. .. .. . .. .. .. . .. . .. .. .. .. .. . .. . . X-4

Engaging the Forward Clutch .. .. . .. . . . .. .. .. . . .. .. .. .. .. . . .. . . .. .. .. . .. . .. .. .. .. . X-6

Engaging the neverse Clutch . . . . . . . . . . . . . . . . . . . . . . . X-8

TORQUE CONVERTER REGULATOR VALVE . . . . . . . . . . . . . . . . . . . . . . . .X-IO

SPLITTING AND REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-12

DISASSEMBLY - INSPECTION - ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . X-14

CONVERTER AND SHUTTLE OIL PUMP PRESSURE CHECKS . . . . . . . . . . . . X-16

TORQUE CONVERTER PRESSURE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . X-16

NOT E The CASE CORPORATION res e r v est her i g h t tom a k e imp r 0 v em en t s

in design or changes in specifications at any time without incurring any
obligation to install them on units previously sold.

X-2

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS
INTRODUCTION .............. X-3

HOW IT WORKS

Power Clutches Disengaged . · X-4

Engaging the For.ward Clutch · X-6

Engaging the Reverse Clutch · X-8

TORQUE CONVERTER REGULATOR VALVE . . . . . . . . . . . . . . . . . . . . . . . .X-IO

SPLITTING AND REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-12

DISASSEMBLY - INSPECTION - ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . X-14

CONVERTER AND SHUTTLE OIL PUMP PRESSURE CHECKS . . . . . . . . . . . . X-16

TORQUE CONVERTER PRESSURE CHECK . . . . . . . . . . . . . . . . . . . . . . . . . X-16

NOTE The CASE CORPORATION 'eserves the right to make improvements

in design or changes in specifications at any time without incurring any
obligation to install them on units previou$Iy sold.

X-2

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS
INTRODUCTION .. F-2
BATTERIES . . . . F-2

CRANKING MOTORS AND SOLENOIDS. F-5

REGULATORS. F-6
GENERATORS ... . ... F-8

DISTRIBUTORS, COIL AND TIMING .F-IO

SP ARK PLUGS . . . . . . . . . . . . . . . .F-I6

INTRODUCTION
Section F contains the specifications and wiring diagrams necessary to diagnose and make
minor adjustments on the electrical components on the Case Wheel Tractors.
All major adjustments and overhaul of electrical components should be performed by an
Authorized Electrical Service Station (Delco-United Motors Service or Auto-Lite Service
Stations) where specialized equipment and trained personnel are available.

DO NOT ATTEMPT EVEN MINOR ELECTRICAL ADJUSTMENTS WITHOUT THE AID OF

PROPER TEST EQUIPMENT

II.T£ Gas engines before Serial No. 8233766 and Diesel engines before Serial No. 8232882
used a positive grounded system. These Serial Numbers and after use a negative
grounded system.

(I) BATTERY SERVICE AND INSPECTION

IMPfJRTAIiTWorlting with storage batteries all exposed metal surfaces are "live". Never
lay a metal object on top of a battery as a short circuit may result. Sparks or open flame must
be kept away from batteries due to the presence of explosive gas in and around the batteries
while they are being charged or in use.
The sulfuric acid or electrolyte present in a battery is very harmful to your eyes, sltin and
clothing. If contact is made with it, wash it with a weak solution or balting soda and water. This
will neutralize the acid.
Visual Inspection
Check the battery terminals and cables for dirty or corroded conditions which will cause
high resistance, resulting in undercharged batteries and very poor cranldng speed.
The battery tray, holdown terminals and cable ends must be cleaned when contaminated with
balting soda and water. This will help to prevent self discharge of batteries. After cleaning and
drying a thin coating of vasoline, light cup grease or paint will help prevent contamination.
A cracked or leaking battery case will let the electrolyte leak out and cause damage to the
equipment, a battery in this condition should be replaced. When just the top sealing compound
is lealting the battery can be resealed.
Vent holes in the filler caps should always be kept open to let the battery gases escape. Never
remove battery caps except to add water.
The electrolyte level should be checked each week. Never let the level drop to a point where
the plates are exposed. Pure or distilled water should only be added when the electrolyte level
is low. DO NOT OVERFILL, refer to Figure F-l.
Normal water consumption would be approximately 1 oz. every 60 hours of operation. If it is
greater, either the case is lealting or regulator is overcharging and must be adjusted.

F-2

Compiled and Reproduced From Original by Jensales Inc.

 Seclion

8a
DISTRIBUTOR IGNITION SYSTEMS

TABLE OF CONTENTS
Distributors, Introduction ... , .................................................................................................... 83-2
Contact Points ...................................................................................................................... 83-4
Cap ....................................................................................................................................... 83-6
Rotor ....................................................................................................................... :............ 83-6
Coil Polarity ............................................................................................................................ 83·6
Distriburor Static and Running Ignition Timing ...................................................................... 83-i
Spark Plugs, Specfications ....................................................................................................... 83-8
Heat Range .......................................................................................................................... 83-9
Electrode Condition ............................................................................................................. 83·10
High Tension Spark Plug and Coil Leads .............................................................................. 83·11
Checking Ignition Coil Resistor .............................................................................................. 83-12
Distributor Specifications ....................................................................................................... 83-13
Ignition Coil Specifications .................................................................................................. '" 83-13
Static and Running Ignition Timing Chart ............................................................................. 83·14
Rac. Form 9.74625

Compiled and Reproduced From Original by Jensales Inc.

 Section
8012
STARTING OR CRANKING MOTORS

TABLE OF CONTENTS
General Starter Inspection ................................................................................................... 8012·2
Starter No Load Test ........................................................................................................... 8012·4
Field Coil Tests .................................................................................................................... 8012·5
Armature Tests .................................................................................................................... 8012·6
Checking Pinion Clearance ................................................................................................... 8012·8
Solenoid Switch Tests ............ ............................................................................................... 8012·9
Starter or Cranking Motor Specifications· Delco·Remy ..................................................... 8012·10
Solenoid Specifications· Delco·Remy .................................................................................. 8012·10
Starter or Cranking Motor Specifications· Prestolite ......................................................... 8012·11
Solenoid Specifications· Prestolite ..................................................................................... 8012·11

Rae. 9·75366 PRINTED IN USA.

CASE CORPORATION

Compiled and Reproduced From Original by Jensales Inc.

 Section
8014
PRESTOLITE ALTERNATOR SYSTEMS

TABLE OF CONTENTS
Prestolite Alternator Charging Systems ............................................................................... 8014-2
Precautions to be observed when Servicing the Systems ..................................................... 8014·4
Prestolite Alternator ............................................................................................................. 8014-4
Rotor Inspecting and Testing ............................................................................................... 8014-6
Testing Rectifier Diodes ....................................................................................................... 8014-7
Stator Ground and Open Tests ............................................................................................. 8014-7
Checking Alternator Resistor ............................................................................................... 8014·8
Regulator Output Test .......................................................................................................... 8014·9
Alternator Output Test ....................................................................................................... 8014·10
Alternator Specifications .................................................................................................... 8014-11
Voltage Regulator SpeCifications ........................................................................................ 8014·11

CASE CORPORATION Rae 9-75399 PRIN;ED IN U,S.A.

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS

HYDRAULIC SPECIFICATIONS •.••.•........•...•..•.•..••..•••...... 3

LOADER HYDRAULICS WITH DROTT BUCKET. • • • • • • . . . • • • • • . • • • . • . . • • • . .. 4

LOADER HYDRAULICS WITH DUAL CYLINDER 4-in-l BUCKET. . . . . . . . . . • . • . . .. 5

HYDRA-LEVELING CIRCUIT . . . . . . . . . . . . . • • . . . . . . . . • • . . . . . . . . . • . . . . .. 6

CHECKING AND ADJUSTING MAIN RELIEF VALVE SETTING ..•...•........... 7

RETURN-TO-DIG •...•..•....•••..•.••••.••...................... 7

Adjustment of Bucket Position • . . • . • . . • • . . . • . . . . . . . . . . . . . . • . • . . . . . . 8

Adjusting Latch Engagement • . . . • • . . . • . • . . • . . . • . . • • . . • . . . • . . . . . . . .. 8

REMOVING LOADER FROM TRACTOR •..•.••••.••....•.......•........ 9

Removing Loader to Service Tractor . • . . . . . • • . . • . • . . . • . . • • . . • . . . . . . .. 9

Removing Loader to Use Tractor as Drawbar Unit .........•..•......... 10

STANDARD BUCKET . • • • • • • . . . . . • . . . . . • • • . . . . • • . • • • . • . . . . . • . . . . . . 11

Cutting Edge Removal and Replacement . • . • • • . • . . . . . . . . . • . • . . . . . . . . .• 11

Replacing Teeth ............................................. 13

Replacing Tooth Shanks • • . • • . . • • . • • • . • • . . . • . . . . • . ". • . • • • • . . . • . . •. 13

DROTT BUCKET .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 14

Clam Cutting Edge Removal and Replacement .•...••...•••...••...•...... 14

4-in-l BUCKET WITH DUAL CYLINDERS • . . • • • . . . . . . • • • . • . . . . . . • • . . . • . . 16

Clam Cutting Ege Removal and Replacement .•••..•...•.•..•..••.•.... 16

Blade Cutting Edge Removal and Replacement . • • . . • • . . . • • . . • • . • • • . . . . .. 16

HYDRAULIC SYSTEM ••.•.......•.••.••.•....•.•..•.•....••....•. 18

Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 18

Hydr au! ic Sys tern Filter . . . . . . . . . • • . . • . . . . . • . . . • • . . • . • . . . • . . . • . . 19

Cleaning Hydr~U!ic System ...........•....•.....•..•.•.......... 19

LUBRICATION .••.....•..•........•.......••..••....••••....... 21

Lubrication Points .. ... .. . . . . . . . . ... . . . . . . . . . . . .. .. . .. . . . . .. . 21

Recommended Lubricant . . . . . . . • . . . . . • • . . . . • . . . . . • . . . . . • . . . . . . .. 21

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS

HYDRAULIC DIAGRAM FOR STANDARD BACKHOE . . . . . • . . • . . • . • . . . • • • . • . • " 3

HYDRAULIC DIAGRAM FOR HYDRAULIC EXTENDABLE BACKHOE. • . • . . . . . . • . . .. 4

HYDRAULIC DIAGRAM FOR SIDE SHIFT BACKHOE . . . . . . • . . . . . . • . • . . . . . . . . . 5

BOOM LOCKOUT ..•...•.•.......••••......•..•.•............•... 6

Boom Lockout Hydraulic Diagram ..........•.•.•....•.••........... 6

Operation ...•..•.•......•....................•.•........... 6

Serving the Lockout Valve . . . • . . . . . . . . . . . . . . . . . . . . . • • . • . . . . . . . . . .. 7

SIDE SHIFT LOCKING SYSTEM . . . • • . . • . . . • . . . . . • . . . . . • . . . . . . . . . . • . . . . 9

Locking the Sliding Frame . . • . . • • • . • • . . . • • . . . • . . . . • . • . . . • . . . . • . . . 9

Trouble Shooting • • • . . . . . . . . . . . . . . • • . . . • . . • • • • . • • . . . . . • • • . . . . . • 9

Servicing Hydraulic Locking System •..•...•.•..••....••••.•....•.. 10

Control Valve . • • . . . . . . . . . . . . • • . . . . . . . . . • • . • . . . . . . . • . . . • . . 10

Locking Cylinders .•.•••••.••.•••..•.•.•....••.••.....•.... 11

UNCOUPLING BACKHOE FROM TRACTOR • • . • • . . . . . . . • . . • . • . • . • • • • . . • . • 12

COUPLING BACKHOE TO TRACTOR •....•••....•.......•..••••••..•.. 13

DISASSEMBLING THE BACKHOE ....... f .. .. • .. .. .. .. • .. • .. .. • .. • • • .. ................ .. 14-15

ASSEMBLING THE BACKHOE • • • . . . . . . . . • . . • . . . . • • • . . . • . • . • . • • • •. 16-17

REMOVAL AND INSTALLATION OF SWING TOWER ••..•.•.•••.••. .- • . . . . . . . . 18

SERVICING THE BUSHINGS . . . . . . . . . • . . . . . . . • . . . • . • . . . • . . . . . . • • • .. 20

Lower Pivot Bushings ••........•..•............•...•......••.. 20

Cylinder and Structural Member Bushings . . . . . . . . • . . . • . . . • . . • . . • . . • . • 20

SERVICING BUCKET EDGES AND TEETH . • . • . . . . • • . • . • • • . • . • • • . • • . . •• 22-25

CONTROL TOWERS • • . . • . • . . . . . . • . . • . . • . . . • . . • . • • • . • . • • • . • • . . •. 26-29

EXPLODED VIEW OF BACKHOE WITH FABRICATED CYLINDER ANCHORS •...••..• 30

EXPLODED VIEW OF BACKHOE WITH CAST CYLINDER ANCHORS .•...•••..•••. 31

BOOM, DIPPER AND BUCKET HYDRAULICS WITH FABRICATED CYLINDER ANCHORS. 32

BOOM, DIPPER AND BUCKET HYDRAULICS WITH CAST CYLINDER ANCHORS •••••• 33

EXPLODED VIEW OF HYDRAULICALLY EXTENDABLE DIPPER ARM . . . . . . . . • • • . • 34

HYDRAULICS FOR EXTENDABLE DIPPER ARM . • • • • . . . . . • . . . . . • • . . . • • . • " 35

EXPLODED VIEW OF STANDARD BACKHOE STABILIZERS AND MOUNTING FRAME . . . 36

STANDARD BACKHOE SWING AND STABILIZER CYLINDER HYDRAULICS . . . . . . • . . • 37

EXPLODED VIEW OF SIDE SHIFT MOUNTING FRAME . . . . • • . . . . . • . . . . . . . . . . • 38

SIDE SHIFT SWING, STABILIZER AND LOCKING CYLINDER HYDRAULICS . . . . . . • • , 39

U.S. AND METRIC TORQUE SPECIFICATIONS .........••••..•••.......•• 40

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS

RETCRN-TO-DIG . . . . . . 3

Operation . . . . . . . . 3

Adjustment of Bucket Position. ·· · 3

ANTI-ROLLBACK. · · ··· 4

Adjustment .. · · 4

STANDARD BUCKET . . . · · 5

Cutting Edge Removal and Replacement . ·· · 5

Tooth Shank Removal and Replacement .. 5

Tooth Replacement . 6

4-IN-l BUCKET . . . . . . ··· 6

Clam Cutting Edge Rem~val and Replacement. 6

· ····
Blade Cutting Edge Removal and Replacement · · · 6
REMOVING LOADER FROM TRA.CTOR . 8

Removing Loader to Service Tractor 8

Removing Loader to Use Tractor as Drawbar Unit 9

EXPLODED VIEWS . . . . . . . . · .. 10

Control Lever Installation · 10

Exploded View of Loader . .11

Basic Hydraulics . . . . . . . . . · . . . . 12

Lift, Hydra-Leveling and Tilt Cylinder Hydraulics · . . . 13

4-in-l Bucket Hydraulics · . . . 14

4-in-l Bucket Hydraulics, Loader Frame . . . . . . . . . . . . . . 15

Compiled and Reproduced From Original by Jensales Inc.

 TABLE OF CONTENTS

COUNTERWEIGHTS .." " " " " " " " " ." " " " " " " " " " " " " " , , , , , , , , , , , , , , , , , , , , 3-5

MOLDBOARD """""""""""""",,""""""""""""""""""""""""""""""""""""" 5
LOGGING AND PALLET FORKS • • • • • • • • • • • • • • • • • . . • . • • • • • • . • . • • . • • • • • •. 6

3 POINT HI'TCH """""""""""""""""""""""""""""""""""""""""""""""""" 7

Removal """"""""""""""",,"""""""""""""""""""""""""""""""""""" 7

Installation , , , , " " " " " " " , " " " " " " " " " " " " " " " " " " " " " " " " " " , " " " " " " " " " " "" 7
Checking and Adjusting Main Relief Valve Pressure Setting ••.••..•.•.••••.•. 8

3 Point Hitch Hydraulic Diagram. Loader /Backhoe Models • • • • • . . • • • • • • • • . .. 9

3 Point Hitch Hydraulic Diagram. Drawbar Models •••..••••••.....•.••••. 10

U.S. AND METRIC TORQUE SPECIFICATIONS ••••.•.•.••••••••.•.••.••••• 11

Compiled and Reproduced From Original by Jensales Inc.

 TABL.E OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DEFINITION OF "RIGHT HAND, LEFT HAND, FRONT, REAR" . . . . . . . . . . . . . . . . . . . 3
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4000 lb. Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5000 lb. Mast • • . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . 6
Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . 7
Hydraulic Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . 8
Tractor Speeds . . . . . . . . . . . . . '.' . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . 8
SERIAL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • . . . . . 9
HYDRAULIC SYSTEM--GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Schematic Illustration . . . . • . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . 10
Reservoir, Reservoir Breather . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . •" . . . . . . . 11
Checking, Draining, Filling Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . 11
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Filter Condition Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . 13
SERVICING THE HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
REAR COUNTERWEIGHT . . . . . . . . . . . . . . . . . . . ". . . . . . . . . . . . . . . . . . . . . . . . 20
TROUBLE SHOOTING WITH A "FLOWMETER" . . . . . . . . . . • . . . . . . . . . . . . . . . . . . 21
Pump Test ". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
"Tee" Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Check Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
TESTING MAIN RELIEF VALVE WITH PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . • . 33
FLOW CONTROL VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . • . 34
SERVICING DOUBLE ACTING CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
REPLACING PIVOTAL BUSHINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
MAST LIFT HYDRAULIC CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Removing and Installing Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Blee ding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . 42
Removal and Installation of Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . • . • 42
SERVICING THE MAST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fork Backing Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . • • . . . 43
Carriage Roller Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . • • . . 43
Chain Guide Wheels .. . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . 45
Disassembly of Mast Channels . . . . . . . • . . . • • . . . . . . . • • • . . • . . • . • . . . • • . . 48
Wear Plate s . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . • . • . . 49
Adjusting Mast Chains . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . • . • • 50
Brake Adjustments . . . . . . . . . . . . . . . . . . . . . • . . . . . . • . . . • . . . . . . . . • • . . 50
Clutch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . • . 51
DISASSEMBLED VIEWS OF ATTACHMENTS AND TRACTOR COMPONENTS . . . . . • • . 54
Side Shifter Used With 4000 lb. Mast . . . . . . . . . . . . . . . • . . • . . . . . . . . . . • • . • . 52
Side Shifter Used With 5000 lb. Mast. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Subframe and Counterwe ight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . • . • 54
Foot Pedals and Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . 55
Lever Installation for Control Valve, Clutch, Shuttle, and Dual Range . . . . . . . . . . . 56
Logging Clamps Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Loader Bucket Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . 58
HYDRAULIC SYSTEM TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . • . . . 60

Compiled and Reproduced From Original by Jensales Inc.

 Section

151
HOW IT WORKS

HYDROSTATIC POW'ER STEERING

TABLE OF CONTENTS
Introduction ........................................................................................................................... 151-2

Oil flows
Right turn - Engine running ............................................................................................... 151-4
Left turn - Engine running ............................... , ................................................................. 151-6
Right turn - Engine not running ......................... ........... ........................... .......................... 151-8
Left turn - Engine not running ......................................................................................... 151-10

Rac. Form 9-80801

Compiled and Reproduced From Original by Jensales Inc.

 Section

162
HOW IT WORKS

TORQUE CONVERTER

WITH ROCKFORD POWER SHUTTLE

TABLE OF CONTENTS
Introduction
Torque Converter ........................................................ ~ ....................................................... 162-2
Power Shuttle ,.................................................................................................................... 162-3
Neutral .................................................................................................................................. 162-4
Forward .................................................................................................................. ..... ............................. ........ ......... ............... 162-6
Reverse . ................................................................................................................. ........ ........ 162-8
Clutch pedal depressed (dumped) ........................................................................................ 162-10

tpf'INT ..O

Rae. Form 9-80481 CASE CORPORATION "......

.N

Compiled and Reproduced From Original by Jensales Inc.