SUB CONTRACTOR: CONTRACTOR:

CONCESSION AGREEMENT IN RESPECT OF THE OPERATION, MAINTENANCE AND

UPGRADE OF A DISTRICT COOLING CO-GENERATION PLANT (“Project”)

DESIGN, ENGINEERING, PROCUREMENT, INSTALLATION, TESTING AND

COMMISSIONING WORKS FOR AND/OR IN RELATION TO IMPROVEMENT WORKS
AND CONVERSION WORKS (“Work”)

METHOD STATEMENT FOR TES TANK FOUNDATION

WORK
Document/Drawing Number: TNEC-STSB-KLIA-CS-MS-015
Revision: A

1 REVIEWED

2 REVIEWED WITH COMMENT

3 REJECTED

IE comments

COMMENT BY: DATE:

Revisio PREPARED BY REVIEWED BY

Date Status
n SEGATRANS TNEC

A 29/09/2021 Issued for review Aishah Sharil

1. PURPOSE
The aim of this procedure is to outline the work method statement for TES tank foundation work.

2. SCOPE & OBJECTIVE

The scope covers all construction work for foundation and base of TES tank and other related
activity. The objective of this method statement is to establish the rules to be applied during all
the drainage construction works to ensure that all the works are properly executed in
accordance with project specifications and applicable standards.

3. REFERENCES

This method statement shall be based on following specification and references:

3.1 Contract documents

3.2 Detail Drawing
 TNEC-STSB-KLIA-CS-DR-301 ( TES Tank – Foundation Plan, Elevation and Section
Detail)
3.3 Technical specification

4. DEFINITION

CONTRACTOR Means TNB ENGINEERING CORPORATION SDN. BHD

INDEPENDENT Means person(s) appointed by OWNER to act as an independent

ENGINEER engineer for the purpose of contract

SUBCONTRACTOR Means the person(s) named as SUBCONTRACTOR in the letter of

award accepted by the SUBCONTRACTOR –SEGATRANS SDN
BHD.
NOMINATED Mean any person or company approved by SUBCONTRACTOR to
SUBCONTRACTOR whom part of the work is subcontracted by SUBCONTRACTOR

PLANT OPERATOR Means person appointed as operator for KLIA GAS District Cooling
Plant - MAKHOSTIA SDN BHD

PROJECT Means CONCESSION AGREEMENT IN RESPECT OF THE

OPERATION, MAINTENANCE AND UPGRADE OF A DISTRICT
COOLING CO-GENERATION PLANT

WORK Means ENGINEERING, PROCUREMENT, CONSTRUCTION AND

COMMISSIONING OF IMPROVEMENT WORKS AND CONVERSION
WORKS OF THE DISTRICT COOLING COGENERATION AT KUALA
LUMPUR INTERNATIONAL AIRPORT

WORK SITE Means construction area for the project as described where the
equipment to be installed and additional areas as may be allocated or
accepted by SUBCONTRACTOR for temporary use such as
transportation, storage and offloading.

5. RESPONSIBILITIES
 C&S Engineer Supervise operations in accordance with the approved Method
Statement, shop drawings, specifications, material submission and
schedules to achieve the acceptance of the project deliverables.

Site Supervisor Supervise closely the activities designated to workers and ensure that
all instructions and safety procedure are followed and strictly adhered
to. Site supervisor also have to ensure that technical, quality, safety
and purchase order requirements are met.

Safety & Health Officer Ensure enforcement of safety procedures in accordance with the
approved HSE Plan. SHO will be closely monitoring the C&S
engineer’s strict implementation of the Method of Statement and Risk
Assessment, the use of proper tools and equipment to maintain
safety, certifications of equipment and their adherence to safety
regulations, reporting of any unsafe work.

6. PREPARATION WORKS

6.1 Subcontractor shall ensure that all work permits, vehicle entry permits, tools, materials
for safety precautions, manpower and equipment are available before commencement of
work.
6.2 The site team shall make sure that access roads are always clear from any obstruction
and site is always accessible.
6.3 All materials and machineries must be checked prior to start work. Every material must
follow approved datasheet specification.
6.4 Permit to Work (PTW) to be issued to Receiving Authority Representatives (RAR) with
valid Yellow Pass by Approving Authority (AA) prior to start work. The Site Supervisor
will then conduct a toolbox meeting with all personnel involved in the activity and brief
the sequence of work involved and the hazards that may arise.

7. TOOLS AND EQUIPMENT

7.1 Excavator
7.2 Water pump
7.3 Road cutting machine
7.4 Compactor
7.5 Formwork
7.6 Vibration poker
7.7 Piling machine
7.8 Concrete pump

8. MATERIALS

All materials to be used must be comply with the specification requirement.

8.1 Ready mix concrete G30N
8.2 Lean concrete G10N
8.3 Sand
8.4 Crusher run
8.5 R.C Pile
8.6 Reinforcement bar
9. METHOD STATEMENTS

9.1 Piling work

a. Setting out and pegging work for the tank area shall be establish by surveyor. Setting
out will comply with the pile layout plan as per construction drawing.
b. The pile will be driven until the intended set is achieved. The starter pile length shall
be as starter earlier. If extension pile is necessary, the starter piles will be driven until
about 0.5m above ground level.
c. The extension piles will be then welded onto the starter pile. After welding, the joint
will be let cool. Piling then recommence until the set is achieved.
d. When the pile installation has satisfied the specification requirements, the concrete of
the head of the pile shall be cut off to the level specified. Reinforcing bars projecting
above this level shall be as specified. Care shall be taken to avoid shattering or
otherwise damaging the rest of the pile. Any cracked or defective concrete shall be
cut away and the pile repaired to provide a full and sound section to be cut-off level.

9.2 Excavation Work

a. Excavation will generally be executed in open cut to the size and elevation shown in
the construction drawings.
b. Excavation will be carried out with excavator and the excavated material loaded
directly into dump truck and transported to temporary stockpile area.

9.3 Foundation Construction Work

a. The bottom level of the excavation should be dry and compacted with 150mm thick
crusher run to a uniform level before pouring the 50mm thick G10N lean concrete.
b. Rebars will be cut and bent on site in line with the approved construction sequence.
c. All the rebar installation must follow as per construction drawing.
d. Suitable concrete spacers will be used to achieve the desired covers thickness and
additional rebar spacers will be installed to maintain support of top steel.
e. Location, spacing, verticality and cover shall be inspected by joint inspection during
installation process.
f. All formwork installation must be followed exactly as per designed and shall have
adequate bracing and support to carry the concrete load during concreting.
g. Ready mix concrete of G30N will be used for the concreting work. Trial mix for the
design mix approved must be done before starts any concreting work.
h. The concrete will be transported by transit mixer and pumped to the locations.
Maximum allowable transport duration for ready mix concrete shall be in accordance
with the related standard and technical specifications.
i. The operation placing and vibrating the concrete are independent and will be carried
out almost simultaneously. They are most important for the purpose of ensuring the
requirements of strength, impermeability and durability of the hardened concrete in
the structure.
j. Slope of gradient 1:120 shall be control from center to side of the tank.
k. Once the concrete achieves the required strength, the formwork shall be dismantled.
The minimum duration for dismantling of formwork shall be in accordance with the
standards and civil work specification.

Figure 1 : TES Tank Foundation Detail

10. ATTACHMENT

10.1 Hazard Identification, Risk Assessment, And Determining Control (HIRADC)

10.2 Detail Drawing - TNEC-STSB-KLIA-CS-DR-301 ( TES Tank – Foundation Plan,
Elevation and Section Detail)
Risk Assessment

Hazard Identification, Risk Assessment, And Determining Control (HIRADC)

Job Description : HIRADC for Drainage Construction Work

Prepared By : Mohamad Al Mahadi Bin Ahmad
Reviewed By : Mohd Izab Bin Abu Bakar
Date : 29/09/2021

Risk Matrix
 HIRADC
COMPANY NAME Segatrans Sdn Bhd TYPE OF ACTIVITY Significant Team Leader : Siti Nur Aishah Binta Alias

: Mohd Izab Bin Abu Bakar

DEPARTMENT Project CES R – Routine 15 - 25 = High Team Siti Noornabila Bt Ayob
Member
PROCESS NR - Non-Routine 5 - 12 = Medium Prepared by : Mohamad Al Mahadi Bin Ahmad

E – Emergency 1 - 4 = Low Date Prepare : 23rd September 2021

DRAINAGE CONSTRUCTION WORKS AN - Abnormal Date Revised :

REVISION NO: 1 Approved by :

1. HAZARD IDENTIFICATION 2. RISK ASSESSMENT 3. DETERMINE CONTROL

Likelihood

Severity

Risk Level
Severity
Likelihood

Significant
Significant
Risk Level
Suggested Additional Risk Control

Type of Activities
Hierarchy of control
(1) - Elimination
Activities / Process / Risk / effect or potential of (2) - Substitution Date line & person
NO Hazard / potential of hazard Existing risk control
Task effect (3) - Isolation responsible
(4) - Engineering Control
(5) - Administrative Control
(6) - Personal Protective Equipment (PPE)

MEDIUM
I. To apply Hot Work I. To prepare safe designated
Permit attach with access and egress road for
I. Poor access I. Machinery
vehicle entry 3 3 9 construction machineries 2 2 4
and egress accident and
certificate. mobilization.
overturned
II. To engage traffic II. To aware height limit
controller III. Full supervision by supervisor
1. Mobilization Siti Nur Aishah
/ unloading III. To carry out
NR Binti Alias

MEDIUM
of excavator vehicle inspection
(23/09/2021)
at main gate.
I. Daily machinery
IV. To install spark 4 2 8 inspection by operator. 3 1 3
II. Failure of machinery I. Damage property arrestor II. Full supervision by supervisor
parts/components
V. To comply with
vehicle speed limit
VI. To conduct Tool
Box Talk on
transportation
safety.

I. Flying object due to MEDIUM I. Equipment shall be equipped

with guard when in use.
contact with I. Body injury 3 3 9 2 2 4
II. Wear appropriate PPE
rotating equipment
(safety glass)
 MEDIUM
I. Cordon off
working area. I. To organize work rotation Siti Nur Aishah
II. Inhalation of II. Conduct daily
2. Road cutting using I. Breathless/Illness 3 3 9 II. Wear appropriate PPE (N95 mask) Binti Alias 2 2 4
hazardous Tool Box Talk
road cutter NR III. Close monitor (23/09/2021)
dust III. PPE – glove,
machine
goggle,
safety shoes,
safety helmet

MEDIUM
I. To organize work rotation.
I. Muscle strains II. Practice buddy system.
III. Excessive manual
4 2 8 III. Intermittent break during long 2 2 4
handling
hours of static/ repetitive
movement.
IV. Close monitor

MEDIUM
I. Avoid body position at blind
spot / within machinery swing
radius.
I. Cordon off 2 3 6 2 1 2
I. Hit by the II. Operator to take precaution when
moving part of working area. operating machinery with
I. Finger/bodily injury
machine II. To display warning guidance by signalman.
3. Excavation safety signage III. To provide standing supervision by Siti Nur Aishah
of trench NR III. To apply Permit designated person. Binti Alias
To Work. IV. Excavation work must be carried out (23/09/2021)
IV. Full supervision by by trained personnel
supervisor V. Reverse alarm must be function
V. Conduct Tool Box

MEDIUM
Talk on I. Proper planning between person
excavation safety in- charge regarding site condition
II. Fall of person to the VI. Machineries
I. Minor injury 3 2 6 II. Set up barrier and warning marker. 2 1 2
excavation area inspection III. To provide proper ladder as safe
access and egress for trench (1.2
VII. PPE – glove, meter deep and more)
goggle, IV. Wear appropriate PPE (rubber
safety shoes, boots with steel toe/safety
safety helmet shoes)
V. Close monitor

MEDIUM
I. Trained person to execute work
II. Verify the electrical connection
through Electrical Team prior to
III. Contact with existing I. Electrocution
3 3 9 set up. 2 2 4
utilities/ services II. Damage to property
III. To conduct underground utility
mapping.
IV. Barricade the area with
adequate and proper signage.
V. Close monitor
 MEDIUM
I. Trained person to execute work
II. To organize work rotation
I. Struck by
I. Body injury 2 3 6 III. Wear appropriate PPE 1 3 3
heavy
(safety shoes with steel toe)
equipment
IV. Close monitor

I. Cordon off I. To organize work limit/rotation.

Soil compacting working area. II. Practice buddy system.
II. Exposed to vibration Siti Nur Aishah
4. using plate I. Hand injury 2 2 4 III. Intermittent break during long 2 1 2
while compact NR II. Machinery Binti Alias
compactor hours of static/ repetitive
inspection (23/09/2021)
movement.
III. Conduct daily IV. Close monitor
Tool Box Talk.
IV. PPE – glove,

MEDIUM
goggle,
safety shoes, I. To organize work limit or rotation
safety helmet II. Wear appropriate hearing
III. Exposed to high
I. Hearing impairment 2 4 8 protective device (earplug / ear 1 3 3
noise level
muff)
III. Close monitor

I. Cordon off
working area.
II. Conduct daily
Lifting of precast I. Fall of object Tool Box Talk. Siti Nur Aishah
5. NR I. Body injury 2 2 4 I. Signalman monitored lifting process 2 1 2
pipe culvert while lifting III. PPE – glove, Binti Alias
II. To inspect webbing sling
goggle, (23/09/2021)
III. Wear appropriate PPE (hard hats)
safety shoes, IV. Close monitor
safety helmet
I. Cordon off
working area. I. Avoid body position at blind
II. Conduct daily spot / within machinery swing
I. Hit by the Tool Box Talk. radius. Siti Nur Aishah
6. Backfilling NR I. Finger/bodily injury 2 2 4 Binti Alias 2 1 2
moving part of III. PPE – glove, II. Operator to take precaution when
machine goggle, operating machinery with (23/09/2021)
safety shoes, guidance by signalman.
safety helmet III. Close monitor

MEDIUM
I. To organize work rotation
I. Contact with I. II. Wear appropriate PPE
3 2 6 2 1 2
cement and mineral I. Cordon off (protective chemical glove
dust Dermatitis/ski working area. III. Close monitor
n irritation II. Conduct daily
Tool Box Talk.
 III. PPE – glove,

MEDIUM
Finishing / grouting goggle, Siti Nur Aishah
7. safety shoes, Binti Alias
using cement NR I. To organize work rotation
II. Inhalation of safety helmet II. Wear appropriate PPE (N95 mask) (23/09/2021)
I. Breathless/Illness 3 3 9 2 2 4
hazardous III. Close monitor
chemical

I. Cordon off I. Working area must be kept tidy

working area. and properly arranged on site.
II. Conduct daily II. All scrap materials shall be
Tool Box Talk. removed from site on weekly basis. Siti Nur Aishah
8. Housekeeping I. Slippery floor NR I. Slip and fall 2 1 2 Binti Alias 1 1 1
III. PPE – glove, III. Ensure road and access way
goggle, are not blocked by work (23/09/2021)
safety shoes, material.
safety helmet IV. Secure all equipment after the
work is complete.