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    CTS DC Lubrication 3

    Uploaded by

    Alson Lee
    The lubrication system reduces friction between the plunger and sleeve to ensure consistent shot velocities and extend the life of the parts. A carefully measured amount of lubricant is applied directly to areas of contact to lubricate without excess. The system uses different nozzle configurations and lubricants depending on the size of the shot sleeve to precisely apply only the needed amount of lubricant.

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    © All Rights Reserved
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    CTS DC Lubrication 3

    Uploaded by

    Alson Lee
    40 views2 pages
    The lubrication system reduces friction between the plunger and sleeve to ensure consistent shot velocities and extend the life of the parts. A carefully measured amount of lubricant is applied directly to areas of contact to lubricate without excess. The system uses different nozzle configurations and lubricants depending on the size of the shot sleeve to precisely apply only the needed amount of lubricant.

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    CTS-DC-Lubrication-3

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    The lubrication system reduces friction between the plunger and sleeve to ensure consistent shot velocities and extend the life of the parts. A carefully measured amount of lubricant is applied directly to areas of contact to lubricate without excess. The system uses different nozzle configurations and lubricants depending on the size of the shot sleeve to precisely apply only the needed amount of lubricant.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    40 views2 pages

    CTS DC Lubrication 3

    Uploaded by

    Alson Lee
    The lubrication system reduces friction between the plunger and sleeve to ensure consistent shot velocities and extend the life of the parts. A carefully measured amount of lubricant is applied directly to areas of contact to lubricate without excess. The system uses different nozzle configurations and lubricants depending on the size of the shot sleeve to precisely apply only the needed amount of lubricant.

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    © All Rights Reserved
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    LUBRICATION

    The lubrication system has been developed


    in conjunction with the ALLPER-Plunger
    system to reduce the friction between the Plunger Rod Lube
    sleeve and the plunger; to thus ensure the
    smooth passage of the plunger through the
    sleeve. This is essential for consistent shot
    velocities and to extend the operating life
    of both the shot sleeve and the plunger tip.
    This is necessary for the long shot sleeve Lubricant should be applied only
    or when there is excessive wear under the where it is needed. Any excess
    pour spout. lubricant is an unnecessary cost, and a
    workplace pollutant. Lubrication should
    therefore be kept to an absolute minimum.
    PURPOSE Every effort must be made to eliminate the possibility ARP-R
    • Reduce friction between the sleeve of any non-metallic substance getting into the mold.
    and the plunger
    A carefully measured amount of lubricant is applied between the ring, sleeve
    • Provide consistent shot velocities and impact zone right under the pour hole. This ensures complete coverage
    without costly overspray. A controlled dosage injection pump provides the
    • Extend the operation life of both shot precise amount of lubricant required for each process cycle. This controlled
    sleeve and plunger tip dosage prevents the danger of contaminating the casting with excessive
    lubricant.
    • Eliminate the contaminates getting
    into the casting Small size shot sleeve
    For small size shot sleeves, typically the wear is not as severe as for a
    medium or large sleeve. A built-in slot and lubrication channel on chamfer
    FUNCTION section delivers lubricants on top of the plunger ring.
    • A carefully measured amount of lubricant
    is vaporized to form a fine mist.

    • The lubricant spray and air nozzle Lube Drop


    assembly is securely mounted just For medium size shot sleeves,
    behind the plunger assembly. the ALD (Allper Lube-Drop)
    system delivers the lubricant
    • The nozzle technology effectively directly on top of the plunger
    atomizes the lubricant to reduce overall ALD
    and ring to greatly reduce
    consumption. friction between the sleeve
    and plunger.
    • Nozzles can be quickly interchanged
    to provide different spray patterns.
    Combi Lube
    • Spray pressure and duration are For larger and longer sleeves,
    both adjustable. it is difficult to adequately
    lubricate the complete interior
    of the shot sleeve. This can
    be accomplished with an ACL
    (Allper Combi-Lube) system. A ACL
    lubricant is delivered directly
    on top of the plunger and
    sprayed onto the bore and
    pour hole area.
    HIGH VISCOSITY LIQUID LUBRICANTS

    ALS-192
    High temperature resistant sleeve lubricant for aluminium, magnesium
    and brass die casting. Contains an important quantity of solid particles for
    improvement of life-time and casting quality.
    BENEFITS of the Castool Type: ALS-192 Boron nitride synthetic oil
    Lubrication System Part No.: ALS-192 Lubricant
    Packaging: 10 kg plastic container
    • Reduce cost per shot
    Note: specific weight is 1.1. (10 kg = 11 litres)
    • Increase plunger life
    Application: to be specifically applied for casting of structural parts,
    magnesium parts, and castings with additional heat treatments
    • Increase shot sleeve life

    • Reduce contaminates
    CLS-200
    Vegetable ester based lubricant that is
    • Reduce scrap rate
    biodegradable. It is blue in colour,
    remains as a solution and has a high
    • Reduce downtime
    flashpoint. It is also low smoke, and
    very well priced.
    With the Castool Lubrication System,
    Castool again sets a new standard of Type: CLS-200 Vegetable
    excellence in the die cast industry. based ester
    Part No.: CLS-200 Lubricant
    Results may vary depending on individual Packaging: 19 L pail, 208 L drum
    press characteristics and setup. or 1250 L tote

    CASTOOL LUBRICATION SYSTEMS

    All lubricants used in combination


    with our dispensing units ALD
    (Drop Lube System) or ACL
    (Drop + Spray System) bring the
    following advantages:

    - minimum volume of lubricant


    used (the right amount at the
    right place)
    - no lubricant loss
    - clean environment DCM
    - life time improvement of the
    shot sleeves and plunger tips
    - important savings

    www.castool.com

    PLUNGER SYSTEMS
    October 2018

    CASTOOL MAKES DIE CASTING BETTER

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