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    Experiment No.3: Surface-Grinder

    Uploaded by

    Muhammad Irfan Akram
    The document describes experiment no. 3 which involves performing maintenance on a surface grinder machine. The objectives are to define the machine, explain safety precautions, and review the maintenance diagram. The surface grinder is assigned for the experiment. It is used to grind surfaces for precision and finish. Safety warnings include operating at safe speeds, replacing damaged parts, and wearing proper protective equipment. The document outlines the mechanical, electrical, and hydraulic systems of the surface grinder and provides maintenance and lubrication diagrams to be followed.

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    Experiment No.3: Surface-Grinder

    Uploaded by

    Muhammad Irfan Akram
    41 views7 pages
    The document describes experiment no. 3 which involves performing maintenance on a surface grinder machine. The objectives are to define the machine, explain safety precautions, and review the maintenance diagram. The surface grinder is assigned for the experiment. It is used to grind surfaces for precision and finish. Safety warnings include operating at safe speeds, replacing damaged parts, and wearing proper protective equipment. The document outlines the mechanical, electrical, and hydraulic systems of the surface grinder and provides maintenance and lubrication diagrams to be followed.

    Original Title

    G8-17-MEM-12..

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    The document describes experiment no. 3 which involves performing maintenance on a surface grinder machine. The objectives are to define the machine, explain safety precautions, and review the maintenance diagram. The surface grinder is assigned for the experiment. It is used to grind surfaces for precision and finish. Safety warnings include operating at safe speeds, replacing damaged parts, and wearing proper protective equipment. The document outlines the mechanical, electrical, and hydraulic systems of the surface grinder and provides maintenance and lubrication diagrams to be followed.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    41 views7 pages

    Experiment No.3: Surface-Grinder

    Uploaded by

    Muhammad Irfan Akram
    The document describes experiment no. 3 which involves performing maintenance on a surface grinder machine. The objectives are to define the machine, explain safety precautions, and review the maintenance diagram. The surface grinder is assigned for the experiment. It is used to grind surfaces for precision and finish. Safety warnings include operating at safe speeds, replacing damaged parts, and wearing proper protective equipment. The document outlines the mechanical, electrical, and hydraulic systems of the surface grinder and provides maintenance and lubrication diagrams to be followed.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 7

    Experiment no.

    3
    Performing general maintenance activities on various types of machines in Machine Tools &
    Machining (MTM) laboratory.

    Objectives:
     To define the assigned machine
     To enlist safety precautions for the machine
     To explain maintenance diagram
    Assigned machine:
    Surface-Grinder
    Surface-Grinder:
    A surface grinder is a machine tool used to provide precision ground surfaces, either to a critical
    size or for the surface finish.The machine consists of a table that traverses both longitudinally and
    across the face of the wheel.

    Functions of surface grinder:


    Grinding is used to:

    1. Finish workpieces that must show high surface quality (e.g., low surface roughness)
    2. High accuracy of shape and dimension.
    Safety instructions for Using surface Grinder machine:
    Warnings:
     Avoid operating the grinder at speeds above the manufacturer’s recommended limit.
     Replace the wheel device if it is damaged.
     Do not grind on side of wheel unless wheel is specifically designed for such use.
     Special training is required before using the surface grinder
     Abrasive wheel machinery shall not be operated without the appropriate guards in place
     Hold work securely while grinding
    Cautions:

     Make sure the main power of the machine has been turned off and the machine has
    complete stopped before starting maintenance service.
     Clean the table with soft cloth at the end of daily operation.
     Prevent dust and chips from entering into guideways.
     Avoid of any abnormal maintenance.

    Note:
    Always wear safety equipment and make sure you use the operator’s recommended
    eyewear or safety goggles, Gloves, Safety Helmet, Ear plugs before operating the
    grinding machine.

    System ( Surface Grinder) Overview Diagram:


    The surface grinder is a surface grinding machine comprises of several systems:
    1. Mechanical system
    2. Electrical system
    3. Hydraulic system
    Mechanical system:
    Mechanical system of surface grinder composed of dust exhaust unit, coolant tank, and table
    majorly future parts included the grinding wheel.

    Figure 1
    Figure 2

    Figure 3
    Figure 4

    Electrical System:
    All mechanical systems are operated with help of some electrical systems composed of electrical
    components.
    Explanation:
    First of all machine is electrically turned on after that workpiece is carefully adjusted on
    magnetic chuck for the required grinding or surface finish operations.Handling wheels are used
    to adjust the locations longitudinally & cross-feed hand wheel & operation in this way is being
    carried out.

    Panel location diagram:


    First of all we describe M type.
    Figure 5

    AH Model:

    Figure 6

    System (Surface-Grinder) Maintenance Diagram:


    Maintenance is the most significant thing for a machine continuously using in work.
    Maintenance of a machine comprises visually inspection of a machine and all of its physical
    components and then lubrication of the rusted parts, parts where a least friction is required for
    smooth process flow and smooth continuous motion of moving parts.
    Lubrication:
    It is essential that lubrication of machine is systematically carried out at regular time intervals.
    Figure 7

    Time durations for lubrication:

    Figure 8

    Figure 9

    Lubricants:
    The following lubricants are to be used for lubrication purposes:

    Figure 10 lubricants

    Comments:
     G8-MEM-17-9: After performing this lab session, we came to know about the
    precautions, Warnings and necessary notes to be understood and what they are,
    before operating the machine
     G8-MEM-17-41: Systematic diagrams of surface grinder were observed and
    maintenance was done in the light of those diagrams.
     G8-MEM-17-12: Maintenance diagrams related to the lubrication were studied
    and observed that which parts required which type of lubricant and after how
    much duration of lubrication become must at those certain points.

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