U-508 Operation Manual: Sonic Belt Tension Meter
U-508 Operation Manual: Sonic Belt Tension Meter
U-508 Operation Manual: Sonic Belt Tension Meter
Contents
1. Precautions P1 7. Unit mass table of the P9
preinstalled belt
2. Brief summary, caution & check P3 8. Unit mass table of Gate Unitta P10
points for the failure Asia tooth shape timing belt
3. Measurement principle of U-508 P4 9. The unit mass table of V belt P10
made by Gates
4. Explanation of the parts of U-508 P5 10. The standard installation tension P11
main body table of the GUA timing belt
5. Operation procedure of U-508 P7 11. Specification of U-508 P12
6. How to input the data P8 12. Guarantee & Repair Guidelines P13
6-1 How to input the unit mass
6-2 How to input the belt width or the number of belts (ribs)
6-3 How to input the value of span length
Warning
Do not make strong impact or Do not break down or
throw. change.
● Can cause breakdown and fire ● Can cause injury
Caution
Avoid keeping at the place Do not use solvents (thinner
where much humidity, dust and and benzene, etc.) for
high temperature are present. maintenance.
● Can cause the break down
"Error" shows up or ● Nothing shows ● "0" is entered to the unit mass, ● Check the entered data
(Input
the measure mode up or only width & span the correct number)
can not be engaged measuring ● Input the wrong frequency range ● The frequency displays, but the
or the red light on. processing sign ● Measured frequency exceeds tension does not measure
shows up from 5000Hs ● Change the measurement
the third time of ● Battery drain frequency range
measurin (STANDARD ⇔ HIGH)
(Frequency ● Check whether the measurement
mode) frequency exceeds 5000Hz or
not
● Battery drain
The unevenness of ● The measured ● The sensor attaches to a belt for ● Measure again keeping enough
the output level is value changes a moment distance so that the sensor does
large. every time greatly ● Automatic gain adjustment is not not attach to a belt
● The sensor enough ● Turn off a power once at the
responds to the measurement place, then turn it
background noise on
keenly (Turn on a power with
connected the sensor, then push
"MEASURE" button after one
second
*Please inquire to us or the dealer where you purchased if the U-508 does not work after checking
the points above.
100
Standard instalation
tension of belt
2 9 mm wide
0
0 50 100 150
Actual tension(N)
600
Typical terision when Typical
sfrbtching again lnstallation
tension
500
U-508 measured value(N)
400
-2
TIME A LIN 80mS
V-ribbed belt
1 One-touch connector
Sensor
7 Span button
10 Measure button
(Decision button) ●Long arm sensor
2 Power button
350mm
5 UP/DOWN
button
4 Select button
(Call button of
measured results)
9 O/Range button
Change a frequency range 13 USB cable is not attached.
Please use a commercial one.(Mini-B 5 type)
8 Hz button
(change a frequency ⇔ tension)
LED
(Left: Red, Right: Green)
1 One-touch There is the hollow of a dent, insert a convex connector at the top.
connector To remove a connector, slide the joint part and pull out.
2 Power button Press the power button to turn U-508 on.
It will automatically turn off five minutes after the last measure.
3 LCD screen ●Tension numerical number is shown by three digits from 【Overview of LCD showing pattern】
with 0.01 ∼ 99,900. Measurement
backlight. ●Frequency numerical number is shown by three digits frequency
H : HIGH
level
Memory No.
This displays from 10.0 ∼ 5,000 Hz. S : STANDARD In measurement of belt type
tension value ●The red light and ERROR will be shown on the screen Note: This will be
when the result of the measure is out of the standard shown only from the
pre-installation one.
range. S No 00 2GT
NOTE: If the standard range over occurs after the result is TENSION Battery residual quantity
shown, it beeps twice until the second measure. 99900 N The measured result
●A battery type signature at the time of the battery
consumption is shown. Unit mass belt width span indication example
LOW BATT blinks on and off when the battery is low. S No 00
●A backlight is always on but it will turn off after no M 9 9 9. 9 g/m
operation for one minute. W 9 9 9 .9 mm/R
S 9 9 9 9 mm
6 WIDTH button ●Press WIDTH button for putting the width of the belt with numeric key.
*Enter capacity: 000.1 - 999.9 mm/R
*Enter the number of ribs for V belt.
7 SPAN button ●Press SPAN button for putting the width of the belt span numeric key.
8 Hz button ●Press Hz button for selecting frequency or Measured tension Measured tension & Frequency
9 0/RANGE Press 0/RANGE button more than one second to change measurement frequency range.
button
(switch
HIGH…………500∼5000Hz By UP or DOWN button to choose the range, and press
frequency
STANDARD…10∼600Hz MEASURE button for confirmation.
range) S No 01
※Change to HIGH for measuring over 600Hz HIGH
STANDARD
13 USB cable for transfer This cable connects U-508 with PCs, and transfer the measured data. ※USB cable in NOT included in the package.
Please use the MINI-B 5 pin.
4-2 Case of inputting the unit mass ●"MASS" button − PUSH(holding down more than S No 02 2GT
from belt type. one second)Belt category(T,V,U)is shown on screen Belt T Belt
by pressing“MASS”button n more than one second. V Belt
U Belt
EX: Select 3GT. By using“UP”or“DOWN”button to select the belt
category.
●"MEASURE" button − PUSH S No 02 2GT
Belt type is shown on screen, choose belt type by 01 1.5GT 0.9
02 2GT 1.3
“UP”or“DOWN”button 03 3GT 2.5
●"DOWN" button − PUSH
Place highlighted portion on 3GT.
●"MEASURE" − PUSH
3GT is displayed on screen.
5 I
nput the belt width. “WIDTH”button − PUSH W= □□.□mm/R
EX: Put 25.4mm. 【Do the same as described above. When data 『Allowable input capacity:
above alIowable capacity is input, the cursor returns 000.1∼999.9mm』
[See page 8 for input data.]
to the first, and input of data is requested again.】
“0”button − PUSH W=0 □.□mm/R
“2”button − PUSH W=02 .□mm/R
“5”button − PUSH W=025. mm/R
“4”button − PUSH W=025.4mm/R
72.4 HIGH
N
HIGH:Above the setting
GOOD:Within setting range
LOW:Below the setting
※Please check the U-508 application software manual for how to export the data to PC.
3GT 2.5 EV8YUC 5.1 5M 3.8 DXL 1.9 8VX 525.6 3VXPB 75.7 H-K 3.2 AT20 9.9
D3GT 2.5 EV8YU2 5.1 D5M 4.2 L 3.1 (
J V) 8.6 5VXPB 210.9 T5-K 2.0 5M-S 4.1
8. Unit mass table of Gate Unitta Asia tooth shape timing belt
■ Table2: For U-508, 507 and U-505, 305 unit mass table
Data of unit mass can be input by four significant digits, i.e. three digits of integer and
one digit below decimal point in g/mm W x m L from 0.1 to 999.9 g/mm W x m L.
● List of timing belt unit mass specified as standard configuration
1 Timing belt
Tooth shape MXL XXL(50) XL DXL L DL H DH XH XXH
Pitch(mm) 2.032 3.175 5.080 5.080 9.525 9.525 12.700 12.700 22.225 31.750
Unit mass
1.2 1.4 2.1 1.9 3.1 3.3 3.8 4.4 11.1 14.8
(g/mm width×m length)
2 HTD belt
Tooth shape 3M-HTD D3M-HTD 5M-HTD D5M-HTD 8M-HTD D8M-HTD EV14M EV14M2 14M-HTD D14M-HTD 20M-HTD
Pitch(mm) 3.000 3.000 5.000 5.000 8.000 8.000 14.000 14.000 14.000 14.000 20.000
Unit mass
2.4 2.3 3.8 4.2 6.1 6.3 8.7 8.3 10.0 11.9 12.8
(g/mm width×m length)
3 GT belt
EV8YU
Tooth shape 1.5GT 2GT 3GT D3GT 5GT D5GT EV5GT EV5GTC 8YU 8YUF D8YU EV8YUC
EV8YU2
Pitch(mm) 1.500 2.000 3.000 3.000 5.000 5.000 5.000 5.000 8.000 8.000 8.000 8.000
Unit mass
0.9 1.3 2.5 2.5 4.0 4.3 4.0 3.8 5.2 6.1 5.4 5.1
(g/mm width×m length)
4 Polychain GT carbon belt
Tooth shape 8M-GT 14M-GT
Pitch(mm) 5.000 10.000 10.000 20.000 5.080 9.525 12.700 5.000 8.000 8.000 14.000
Cord K S K S S S K S K S K S S S S S
Unit mass(g/mm width×m length) 2.0 2.2 3.6 4.3 5.6 9.9 1.9 2.1 3.0 3.5 3.2 3.9 4.1 5.9 5.2 10.7
6 Special pitch belt
Tooth shape 101 102 103 104 111 109 181 25 9109
Pitch(mm) 1.5875 2.0320 2.1167 2.8222 1.4111 2.1167 2.8222 6.3500 15.4473
Unit mass
1.0 1.3 1.3 1.0 1.1 1.1 0.9 1.7 3.0
(g/mm width×m length)
Note: Input with a value 10 times as large as a unit mass listed (g/cm) used in U-303 (out of sales model).
[M (g/m length) = Mass per meter length of one rib (g/m length) x Tension correction factor]
1 Super HC type
Input item 3VX Single 3VX Power band 5VX Single 5VX Power band 8V Single
WEIGHT
(Mass x compensation) 68.0×0.88=59.8 87.0×0.87=75.7 182.0×0.91=165.6 237.0×0.89=210.9 657.0×0.8=525.6
coefficient
per 1 rib 1m length
2 Polyflex type
Input item 5M 7M 11M
WEIGHT
(Mass x compensation) 11.0×0.95=10.5 27.0×0.95=25.7 56.0×0.93=52.1
coefficient
per 1 rib 1m length
3 Micro V type
Input item J section PK section L section
WEIGHT
(Mass x compensation) 9.0×0.95=8.6 21.0×0.95=20.0 32.0×0.95=30.4
coefficient
per 1 rib 1m length
4 Standard V type
Input item A B C D E
WEIGHT
(Mass x compensation) 120.0×0.86=103.2 200.0×0.83=166.0 360.0×0.83=298.8 660.0×0.81=534.6 1020.0×0.72=734.4
coefficient
per 1 rib 1m length
※Contact us for unit mass of toothed belt for automobile engine and V-ribbed belt for
driving automobile engine auxiliary equipment.
Note: Inquire to us for the unit mass of V-ribbed belt and tooth belt for automobile engines
with and automobile engine supplementary plane drive.
3GT・3M 20 29 44 59 74 98
8YU・8M 235 294 343 500 637 701 765 892 1100
EV8YU 210 285 350 410 600 760 836.7 920 1100 1300
14M 441 618 775 902 1000 1190 1470 1790 2090
EV14M 560 740 963.5 1100 1200 1400 1800 2100 2500 2900 3400 3800
T10 129 173 216 259 431 863 XL 114 172 229 457 914
AT5 60 99 137 178 220 376 773 L 165 248 330 660 1321
AT10 183 235 294 343 637 1301 H 296 394 787 1575
As for experienced machines install the belt following the procedure provided for a corresponding machine, it is capable of managing tension
by setting cycle numerical value which approved by U-508 afterward.
● Option
1)Flat flexible sensor 3)Electromagnetic sensor
・ Sensor outer diameter: Thickness10mm, ・ Total length: 1m
Width20mm ・ Measurable frequency band: 10Hz∼5000Hz
・ Total length: 170mm 4)Cord type sensor
・ Measurable frequency band: 10Hz∼5000Hz ・ Sensor outer diameter: 12.5mm
2)Long arm sensor ・ Total length: 1m
・ Sensor outer diameter: 12.5mm ・ Measurable frequency band: 10Hz∼5000Hz
・ Total length: 350mm
・ Measurable frequency band: 10Hz∼5000Hz
We guarantee for one year for the main body and six months for the sensor.
If our sonic tension meter (U-508) fails due to a manufacturing or workmanship defect
during the period, we repair it free of charge.
Please contact our distributor from which you purchased for the repair. (See the
enclosed warranty.)