Operator's Manual: With Maintenance Information

Operator’s Manual Fifth Edition
Third Printing
with Maintenance Information Part No. 1000231

Operator's Manual Fifth Edition • Third Printing
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, call Genie Industries.
Contents
Page
Safety Rules .............................................................. 1
Controls ..................................................................... 8
Legend ...................................................................... 11
Pre-operation Inspection ........................................... 12
Maintenance ............................................................. 14
Function Tests .......................................................... 18
Workplace Inspection ................................................ 24
Operating Instructions ............................................... 25
Transport and Lifting Instructions .............................. 31
Decals ...................................................................... 34
Specifications ........................................................... 38
Copyright © 1994 by Genie Industries

Contact us:
First Edition: Fifth Printing, October 1996
Internet: http://www.genielift.com
Second Edition: Fifth Printing, July 2000
e-mail: techpub@genieind.com
Third Edition: Third Printing, October 2002
Fourth Edition: Third Printing, July 2004
Fifth Edition: Third Printing, May 2006
"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other
countries. "S" is a trademark of Genie Industries.
These machines comply with

ANSI/SIA 92.5-1992.
Printed on recycled paper
Printed in U.S.A.
S-80 • S-85 Part No. 1000231

Fifth Edition • Third Printing Operator's Manual
Safety Rules
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:

You learn and practice the principles of safe
machine operation contained in this operator's
manual.
1 Avoid hazardous situations.
Know and understand the safety rules before
going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the

manufacturer's instructions and safety rules—
safety and operator's manuals and machine
decals.
You read, understand and obey employer's

safety rules and worksite regulations.
You read, understand and obey all applicable

governmental regulations.
You are properly trained to safely operate the

machine.
Part No. 1000231 S-80 • S-85 1

SAFETY RULES
Electrocution Hazards Do not use the machine as a ground for welding

unless the machine is equipped with the weld line
This machine is not electrically insulated and will to platform option and it is properly connected.
not provide protection from contact with or
proximity to electrical current. Tip-over Hazards
Occupants, equipment and materials shall not
exceed the maximum platform capacity.
Maximum platform capacity

S-85 500 lbs 227 kg

S-80 with 8 Ft Platform 500 lbs 227 kg

S-80 with 6 Ft Platform 600 lbs 272 kg
Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
S-80 with foam-filled tires
governmental regulations and the following chart. and proper counterweight
configuration 750 lbs 340 kg
Voltage Minimum Safe
Phase to Phase Approach Distance Maximum occupants 2
Feet Meters
0 to 300V Avoid Contact The weight of options and accessories, such as

300V to 50KV 10 3.05 pipe cradles, panel cradles and welders, will reduce
the rated platform capacity and must be factored
50KV to 200KV 15 4.60 into the total platform load. See the decals on the
options.
200KV to 350KV 20 6.10
350KV to 500KV 25 7.62

Do not raise or extend the boom unless both axles
are extended.
500KV to 750KV 35 10.67
750KV to 1000KV 45 13.72
Allow for platform movement, electrical line sway or

sag, and beware of strong or gusty winds.
Keep away from the machine if it contacts
energized power lines. Personnel on the ground or
in the platform must not touch or operate the
machine until energized power lines are shut off.
Do not operate the machine during lightning or Do not raise or extend the boom unless the
storms. machine is on a firm, level surface.
2 S-80 • S-85 Part No. 1000231

SAFETY RULES
Do not depend on the tilt alarm as a level indicator. Do not drive the machine on or near uneven terrain,
The tilt alarm sounds in the platform only when the unstable surfaces or other hazardous conditions
machine is on a severe slope. with the boom raised or extended.
If the tilt alarm sounds: Do not drive the machine on a slope that exceeds
Do not extend, rotate or raise the boom above the maximum uphill, downhill or side slope rating of
horizontal. Move the machine to a firm, level the machine. Slope rating applies to machines in
surface before raising the platform. If the tilt alarm the stowed position.
sounds when the platform is raised, use extreme
caution to retract the boom and lower the platform. Maximum slope rating, stowed position, 2WD
Do not rotate the boom while lowering. Move the
Counterweight uphill 30% (17°)
machine to a firm, level surface before raising the
platform. Counterweight downhill 15% (9°)
Do not raise the boom when wind speeds may Side slope 25% (14°)
exceed 28 mph / 12.5 m/s. If wind speeds exceed
28 mph / 12.5 m/s when the boom is raised, lower Maximum slope rating, stowed position, 4WD
the boom and do not continue to operate the Counterweight uphill 45% (24°)
machine.
Counterweight downhill 30% (17°)
Do not operate the machine in strong or gusty
winds. Do not increase the surface area of the Side slope 25% (14°)
platform or the load. Increasing the area exposed to
the wind will decrease machine stability. Note: Slope rating is subject to ground conditions
and adequate traction.
Do not push off or pull toward any object outside
of the platform.
Maximum allowable
side force-ANSI & CSA
150 lbs
667 N
Maximum allowable
manual force - CE
Use extreme care and slow speeds while driving 90 lbs
the machine in the stowed position across uneven 400 N
terrain, debris, unstable or slippery surfaces and
near holes and drop-offs.
Part No. 1000231 S-80 • S-85 3

SAFETY RULES
Do not alter or disable machine components that in Models with 750 lb / 340 kg Capacity: Do not use
any way affect safety and stability. air-filled tires. Models are equipped with foam-filled
tires. The wheel weight and the proper
Do not replace items critical to machine stability counterweight configuration are critical for machine
with items of different weight or specification. stability.
Do not modify or alter an aerial work platform Do not use the platform controls to free a platform
without prior written permission from the that is caught, snagged or otherwise prevented
manufacturer. Mounting attachments for holding from normal motion by an adjacent structure. All
tools or other materials onto the platform, toeboards personnel must be removed from the platform
or guard rail system can increase the weight in the before attempting to free the platform using the
platform and the surface area of the platform or the ground controls.
load.
Do not place or attach overhanging loads to any Fall Hazards

part of this machine. Occupants must wear a
safety belt or harness in
accordance with
governmental regulations.
Attach the lanyard to the
anchor provided in the
platform.
Do not sit, stand or climb on the platform guard
rails. Maintain a firm footing on the platform floor at
all times.
Do not place ladders or scaffolds in the platform or
against any part of this machine.
Do not transport tools and materials unless they are

evenly distributed and can be safely handled by
person(s) in the platform.
Do not use the machine on a moving or mobile

surface or vehicle.
Be sure all tires are in good condition, air-filled tires
are properly inflated and lug nuts are properly Do not climb down from the platform when raised.
tightened.
Keep the platform floor clear of debris.
Lower the platform entry mid-rail or close the entry
gate before operating.
4 S-80 • S-85 Part No. 1000231

SAFETY RULES
Collision Hazards Do not lower the boom unless the area below is
clear of personnel and obstructions.
Be aware of limited sight
distance and blind spots
when driving or operating.
Be aware of boom position and tailswing when

rotating the turntable.
Operators must comply with employer, job site and

governmental rules regarding the use of personal
protective equipment.
Check the work area for overhead obstructions or
other possible hazards. Limit travel speed according to the condition of the
ground surface, congestion, slope, location of
personnel and any other factors which may cause
collision.
Do not operate a boom in the path of any crane

unless the controls of the crane have been locked
out and/or precautions have been taken to prevent
any potential collision.
No stunt driving or horseplay while operating a

machine.
Be aware of crushing hazards when grasping the

platform guard rail.
Observe and use the color-coded direction arrows

on the platform controls and drive chassis for drive
and steer functions.
Part No. 1000231 S-80 • S-85 5

SAFETY RULES
Component Damage Hazards Bodily Injury Hazard

Do not use any battery or charger greater than 12V Do not operate the machine with a hydraulic oil or
to jump-start the engine. air leak. An air leak or hydraulic leak can penetrate
and/or burn skin.
Do not use the machine as a ground for welding
unless the machine is equipped with the weld line Always operate the machine in a well-ventilated
to platform option and is properly connected. area to avoid carbon monoxide poisoning.
Explosion and Fire Hazards Improper contact with components under any cover
will cause serious injury. Only trained maintenance
Do not start the engine if you smell or detect liquid personnel should access compartments. Access
petroleum gas (LPG), gasoline, diesel fuel or other by the operator is only advised when performing a
explosive substances. pre-operation inspection. All compartments must
remain closed and secured during operation.
Do not refuel the machine with the engine running.
Refuel the machine and charge the battery only in

Weld Line to Platform Safety
an open, well-ventilated area away from sparks, (if equipped)
flames and lighted tobacco.
Read, understand and obey all warnings and
Do not operate the machine in hazardous locations instructions provided with the welding power unit.
or locations where potentially flammable or
explosive gases or particles may be present. Do not connect weld leads or cables unless the
welding power unit is turned off at the platform
Do not spray ether into engines equipped with glow controls.
plugs.
Do not operate unless the weld cables are properly
Damaged Machine Hazards connected.
Do not use a damaged or malfunctioning machine. Connect the leads to the twist-lock connectors at
the turntable and platform.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work
shift. Immediately tag and remove from service a
damaged or malfunctioning machine.
Be sure all maintenance has been performed as

specified in this manual and the Genie S-80 &
Genie S-85 Service Manual.
Be sure all decals are legible and in place.
Be sure that the operator’s, safety and

responsibilities manuals are complete, legible and
in the storage container located on the platform.
6 S-80 • S-85 Part No. 1000231

SAFETY RULES
Battery Safety Decal Legend

Genie product decals use symbols, color coding
Burn Hazards and signal words to identify the following:
Batteries contain acid. Always wear protective
clothing and eyewear when working with batteries. Safety alert symbol—used to alert
Avoid spilling or contacting battery acid. Neutralize personnel to potential personal
battery acid spills with baking soda and water. injury hazards. Obey all safety
messages that follow this symbol
Explosion Hazard to avoid possible injury or death.
Keep sparks, flames and lighted tobacco away Red—used to indicate the
from batteries. Batteries emit explosive gas. presence of an imminently
hazardous situation which, if not
Electrocution Hazard avoided, will result in death or
serious injury.
Avoid contact with electrical terminals.
Orange—used to indicate the
presence of a potentially
avoided, could result in death or
serious injury.
Yellow with safety alert symbol—
used to indicate the presence of a
potentially hazardous situation
which, if not avoided, may cause
minor or moderate injury.
Yellow without safety alert
symbol—used to indicate the
presence of a potentially
avoided, may result in property
damage.
Green—used to indicate operation
or maintenance information.
Part No. 1000231 S-80 • S-85 7

Controls
1 2 3 4 5 6
20 19 18 17
Platform Control Panel
1 Horn button 7 Deutz models: Glow plug switch

Perkins models: Glow plug indicator light
2 Platform level switch
8 Engine start switch
3 Platform rotate switch
9 Engine idle (rpm) select switch
4 S-85 only: Jib boom up/down switch
· Turtle: foot switch activated low idle
5 Auxiliary power switch · Rabbit: foot switch activated high idle
6 Drive speed select switch
8 S-80 • S-85 Part No. 1000231

CONTROLS
7 8 9 10 11
16 15 14 13 12
10 Gasoline/LPG models: Gasoline/LPG select 15 Drive enable indicator light

switch
16 Drive enable switch
11 Red Emergency Stop button
17 Proportional control handle for boom
12 Proportional control handle for drive function and extend/retract
thumb rocker for steer function
18 Axle indicator light
13 Platform overload indicator light (if equipped)
19 Axle extend/retract switch
14 Machine not level indicator light (if equipped)
20 Dual axis proportional control handle for boom
up/down and turntable rotate left/right functions
Part No. 1000231 S-80 • S-85 9

CONTROLS
Ground Control Panel

1 Turntable rotate switch
2 Boom up/down switch 9 Oil pressure gauge 16 Function enable switch
3 Boom extend/retract switch (if equipped) 17 Engine start switch
4 Platform overload indicator 10 Voltage gauge (if equipped) 18 15A breaker for engine
light (if equipped) 11 Red Emergency Stop electrical circuits
5 not used button 19 20A breaker for oil cooler
6 Auxiliary power switch 12 Check engine light (if not and options
equipped with gauges) 20 15A breaker for control
7 Gasoline/LPG models:
Water temperature 13 Hour meter electrical circuits
gauge (if equipped) 14 Gasoline/LPG models: 21 S-85 only: Jib boom up/
Deutz Diesel models: Oil Gasoline/LPG select switch down switch
temperature gauge 15 Deutz models: Glow plug 22 Platform level switch
(if equipped) switch 23 Platform rotate switch
8 Key switch for platform/off/ Perkins models: Glow plug
ground selection indicator light
10 S-80 • S-85 Part No. 1000231

Legend
1 Non- steer tire

2 Steer tire
3 Ground controls
4 Boom
5 Platform controls
6 Platform
7 Jib boom (S-85)
8 Lanyard anchorage point
9 Sliding mid rail
10 Manual storage container
11 Foot switch
Part No. 1000231 S-80 • S-85 11

Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection

performed by the operator prior to each work shift.
The inspection is designed to discover if anything
Do Not Operate Unless: is apparently wrong with a machine before the
operator performs the function tests.
machine operation contained in this operator's The pre-operation inspection also serves to
manual. determine if routine maintenance procedures are
1 Avoid hazardous situations. required. Only routine maintenance items specified
in this manual may be performed by the operator.
2 Always perform a pre-operation
inspection. Refer to the list on the next page and check each
of the items.
Know and understand the pre-operation
inspection before going on to the next If damage or any unauthorized variation from
section. factory delivered condition is discovered, the
machine must be tagged and removed from
3 Always perform function tests prior to use. service.
Repairs to the machine may only be made by a
5 Only use the machine as it was intended. qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications and
the requirements listed in the responsibilities
manual.
12 S-80 • S-85 Part No. 1000231

PRE-OPERATION INSPECTION
Pre-operation Inspection
R Limit switches and horn
R Be sure that the operator’s, safety and
responsibilities manuals are complete, legible R Alarms and beacons (if equipped)
and in the storage container located in the
R Nuts, bolts and other fasteners
platform.
R Platform entry mid-rail or gate
R Be sure that all decals are legible and in place.
See Decals section. Check entire machine for:
R Check for engine oil leaks and proper oil level. R Cracks in welds or structural components
Add oil if needed. See Maintenance section.
R Dents or damage to machine
R Check for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section. R Excessive rust, corrosion or oxidation
R Check for engine coolant leaks and proper level R Be sure that all structural and other critical
of coolant. Add coolant if needed. See components are present and all associated
Maintenance section. fasteners and pins are in place and properly
tightened.
R Check for battery fluid leaks and proper fluid
level. Add distilled water if needed. See R After you complete your inspection, be sure that
Maintenance section. all compartment covers are in place and
latched.
R Check for proper tire pressure. Add air if needed.
See Maintenance section.
Check the following components or areas for
damage, improperly installed or missing parts and
unauthorized modifications:
R Electrical components, wiring and

electrical cables
R Hydraulic hoses, fittings, cylinders and
manifolds
R Fuel and hydraulic tanks
R Drive and turntable motors and drive hubs
R Boom wear pads
R Axle wear pads
R Tires and wheels
R Engine and related components
Part No. 1000231 S-80 • S-85 13

Maintenance
Check the Engine Oil Level
Maintaining the proper engine oil level is essential

to good engine performance and service life.
Operating the machine with an improper oil level
Observe and Obey: can damage engine components.
Only routine maintenance items specified in this Check the oil level with the
manual shall be performed by the operator. engine off.
Scheduled maintenance inspections shall be 1 Check the oil dipstick. Add oil as needed.
completed by qualified service technicians,
Ford LRG-423 EFI Engine (EPA compliant)
according to the manufacturer's specifications
and the requirements specified in the Oil type 10W-40
responsibilities manual.
Oil type - cold conditions 5W-30
Deutz BF4L 2011 Engine (Tier ll )
Oil type 15W-40
Maintenance Symbols Legend Oil type - cold conditions 5W-30
The following symbols have been Perkins 804C-33 Engine

used in this manual to help Oil type 15W-40
communicate the intent of the
instructions. When one or more of Oil type - cold conditions 5W-40
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.
Indicates that tools will be required to

perform this procedure.
Indicates that new parts will be required to

perform this procedure.
Indicates that a cold engine is required

before performing this procedure.
14 S-80 • S-85 Part No. 1000231

MAINTENANCE
Check the Hydraulic Oil Level Check the Engine Coolant Level
- Liquid Cooled Models
Maintaining the hydraulic oil at the proper level is

essential to machine operation. Improper hydraulic Maintaining the engine coolant at the proper level is
oil levels can damage hydraulic components. Daily essential to engine service life. Improper coolant
checks allow the inspector to identify changes in oil level will affect the engine's cooling capability and
level that might indicate the presence of hydraulic damage engine components. Daily checks will
system problems. allow the inspector to identify changes in coolant
1 Be sure that the axles are fully retracted and the level that might indicate cooling system problems.
boom is in the stowed position. Burn hazard. Beware of hot engine
2 Visually inspect the sight gauge located on the parts and coolant. Contact with hot
side of the hydraulic oil tank. Add oil as needed. engine parts and/or coolant may
cause severe burns.
Result: The hydraulic oil level should be within
the top 2 inches / 5 cm of the sight gauge. 1 Check the fluid level in the coolant recovery
tank. Add fluid as needed.
Hydraulic oil specifications
Result: The fluid level should be at the
Hydraulic oil type Chevron Rykon FULL mark.
Premium MV equivalent
Do not remove the radiator cap.
Part No. 1000231 S-80 • S-85 15

MAINTENANCE
Check the Batteries 3 Be sure that the battery hold-down bars are
secure.
4 Remove the battery vent caps.
5 Check the battery acid level. If needed,
Proper battery condition is essential to good engine replenish with distilled water to the bottom of the
performance and operational safety. Improper fluid battery fill tube. Do not overfill.
levels or damaged cables and connections can
result in engine component damage and hazardous 6 Install the vent caps.
conditions. Adding terminal protectors and a
This procedure does not need to corrosion preventative sealant will
be performed on machines with help eliminate corrosion on the
sealed or maintenance-free battery terminals and cables.
batteries.
Electrocution hazard. Contact with
hot or live circuits may result in
death or serious injury. Remove all
rings, watches and other jewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.
The controls battery is behind the
starter battery.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion.
16 S-80 • S-85 Part No. 1000231

MAINTENANCE
Check the Tire Pressure Scheduled Maintenance

Maintenance performed quarterly, annually and
every two years must be completed by a person
trained and qualified to perform maintenance on this
This procedure does not need machine according to the procedures found in the
to be performed on machines service manual for this machine.
equipped with the foam-filled
tire option. Machines that have been out of service for more
than three months must receive the quarterly
Bodily injury hazard. An over- inspection before they are put back into service.
inflated tire can explode and could
cause death or serious injury.
Tip-over hazard. Do not use
temporary flat tire repair products.
To safeguard maximum stability, achieve
optimum machine handling and minimize tire
wear, it is essential to maintain proper pressure
in all air-filled tires.
1 Check each tire with an air pressure gauge. Add
air as needed.
Tire Pressure 100 psi

6.89 bar
High Flotation Tire Pressure 60 psi

4.14 bar
Part No. 1000231 S-80 • S-85 17

Function Tests
1 Select a test area that is firm, level and free of
obstruction.
At the Ground Controls

2 Turn the key switch to ground control.
3 Pull out the red Emergency Stop button to
Do Not Operate Unless: the on position.
Result: The beacon (if equipped) should flash.
machine operation contained in this operator's 4 Start the engine. See Operating Instructions
manual. section.
1 Avoid hazardous situations. Test Emergency Stop
2 Always perform a pre-operation 5 Push in the red Emergency Stop button to the
inspection. off position.
3 Always perform function tests prior to Result: The engine should turn off and all
use. functions should not operate.
Know and understand the function tests 6 Pull out both red Emergency Stop buttons to
before going on to the next section. the on position and restart the engine.
4 Inspect the workplace. Test the Extendable Axles
5 Only use the machine as it was intended. Note: Start this test with the axles retracted.
7 Hold the function enable switch to
either side and activate the boom
up function.
Fundamentals
Result: The boom should raise to 8° above
The function tests are designed to discover any horizontal and then stop. The boom should not
malfunctions before the machine is put into service. raise above the limit switch unless both axles
The operator must follow the step-by-step are extended.
instructions to test all machine functions.
8 Hold the function enable switch to either side
A malfunctioning machine must never be used. If and activate the boom down function.
malfunctions are discovered, the machine must be
Result: The boom should lower and return to the
tagged and removed from service. Repairs to the
stowed position.
machine may only be made by a qualified service
technician, according to the manufacturer's
specifications.
After repairs are completed, the operator must

perform a pre-operation inspection and function
tests again before putting the machine into service.
18 S-80 • S-85 Part No. 1000231

FUNCTION TESTS
9 Hold the function enable switch to either side Test the Machine Functions
and activate the boom extend function.
14 Do not hold the function enable switch to either
Result: The boom will extend approximately side. Attempt to activate each boom and
1 foot / 30 cm and then stop. The axle extend/ platform function toggle switch.
retract indicator light should be on. The boom
should not extend farther unless both axles are Result: All boom and platform functions should
extended. not operate.
10 Hold the function enable switch to either side 15 Hold the function enable switch to either side
and activate the boom retract function. and activate each boom and platform function
toggle switch.
Result: The boom should retract.
Result: All boom and platform functions should
11 Turn the key switch to platform control. At the operate through a full cycle. The descent alarm
platform controls, move the drive control handle (if equipped) should sound while the boom or jib
in the forward direction and activate the axle boom is lowering.
extend function.
Machines equipped with Platform Level Control
Result: The machine should drive and the axles Disable Function: The platform level toggle switch
should extend. will not operate when the boom is raised or
extended past the drive speed limit switches.
Note: The steer function will override the axle
extend or the axle retract function. Test the Tilt Sensor
12 Return to the ground controls. Turn the key 16 Turn the key switch to platform control.
switch to ground control. At the ground controls,
hold the function enable switch to either side 17 Open the tank side turntable
and activate the boom up and the boom down cover and locate the tilt sensor
function. between the fuel tank and the
oil cooler.
Result: The boom should raise and lower
normally. 18 Press down one side of the tilt
sensor.
13 At the ground controls, hold the function enable
switch to either side and activate the boom Result: The alarm, located in
extend and the boom retract function. the platform, should sound.
Result: The boom should extend and retract

normally.
Part No. 1000231 S-80 • S-85 19

FUNCTION TESTS
Test Auxiliary Controls Test the Hydraulic Oil Return Filters

19 Turn the key switch to ground control and shut 25 Move the engine idle select switch to high idle
the engine off. (rabbit symbol).
20 Pull out the ground red Emergency Stop button 26 Locate and check the 2 hydraulic filter condition
to the on position. indicators.
21 Simultaneously hold the auxiliary Result: The filter should be operating with the
power switch on and activate each plunger or the needle in the green area.
boom function toggle switch.
27 Move the engine idle select switch to foot switch
Note: To conserve battery power, test each activated high idle (rabbit and foot switch
function through a partial cycle. symbol).
Result: All boom functions should operate. Test the Horn
At the Platform Controls 28 Push the horn button.
Test Emergency Stop Result: The horn should sound.

Test the Foot Switch
22 Turn the key switch to platform control and
restart the engine. 29 Push in the platform red Emergency Stop button
23 Push in the platform red Emergency Stop button to the off position.
to the off position. 30 Pull out the red Emergency Stop button to
Result: The engine should turn off and all the on position but do not start the engine.
functions should not operate. 31 Press down the foot switch and attempt to start
24 Pull out the red Emergency Stop button and the engine by moving the start toggle switch to
restart the engine. either side.
Result: The engine should not start.
32 Do not press down the foot switch and restart
engine.
33 Do not press down the foot switch and test each
machine function.
Result: The machine functions should not
operate.
20 S-80 • S-85 Part No. 1000231

FUNCTION TESTS
Test Machine Functions Test Drive and Braking

34 Press down the foot switch. 39 Press down the foot switch.
35 Activate each machine function control handle 40 Slowly move the drive control handle in the
or toggle switch. direction indicated by the blue arrow on the
control panel until the machine begins to move,
Result: All boom/platform functions should
then return the handle to the center position.
operate through a full cycle.
Result: The machine should move in the
Test the Steering direction that the blue arrow points on the drive
36 Press down the foot switch. chassis, then come to an abrupt stop.
37 Press the thumb rocker switch on top of the 41 Slowly move the drive control handle in the
drive control handle in the direction indicated by direction indicated by the yellow arrow on the
the blue triangle on the control panel OR slowly control panel until the machine begins to move,
move the drive/steer control handle in the then return the handle to the center position.
direction indicated by the blue triangle. Result: The machine should move in the
Result: The steer wheels should turn in the direction that the yellow arrow points on the
direction that the blue triangles point on the drive chassis, then come to an abrupt stop.
drive chassis. Note: The brakes must be able to hold the machine
on any slope it is able to climb.
38 Press the thumb rocker switch in the direction
indicated by the yellow triangle on the control
panel OR slowly move the drive/steer handle in
the direction indicated by the yellow triangle.
Result: The steer wheels should turn in the
direction that the yellow triangles point on the
drive chassis.
Part No. 1000231 S-80 • S-85 21

FUNCTION TESTS
Test the Oscillating Axle (if equipped) Test Limited Drive Speed
42 Drive the right steer tire up onto a 6 inch / 15 cm 47 Press down the foot switch.
curb or block.
48 Raise the boom to just above horizontal.
Result: The three remainining tires should stay
in firm contact with the ground.
Test the Drive Enable System
43 Press down the foot switch and lower the boom
to the stowed position. 49 Slowly move the drive control handle to the full
44 Rotate the turntable until the boom moves past drive position.
one of the non-steer tires. Result: The maximum achievable drive speed
Result: The drive enable with the boom raised should not exceed
indicator light should 1 foot / 30 cm per second.
come on and remain on 50 Lower the boom to the stowed position.
while the boom is
anywhere in the range 51 Extend the boom 1 foot / 30 cm.
shown. 52 Slowly move the drive control handle to the full
45 Move the drive control handle off center. drive position.
Result: The drive function should not operate. Result: The maximum achievable drive speed
with the boom extended should not exceed
46 Move and hold the drive enable toggle switch to 1 foot / 30 cm per second.
either side and slowly move the drive control
handle off center. If the drive speed with the boom raised or extended
exceeds 1 foot / 30 cm per second, immediately
Result: The drive function should operate. tag and remove the machine from service.
Note: When the drive enable system is in use, the
machine may drive in the opposite direction that the
drive and steer control handle is moved.
Use the color-coded direction
Blue
arrows on the platform
controls and the drive
chassis to identify the
direction of travel.
Yellow
22 S-80 • S-85 Part No. 1000231

FUNCTION TESTS
Test Auxiliary Controls

53 Shut off the engine.
54 Pull out the platform red Emergency Stop button
to the on position.
55 Press down the foot switch.
56 Simultaneously hold the auxiliary power switch
on and activate each function control handle or
toggle switch.
Note: To conserve battery power, test each
function through a partial cycle.
Result: All boom and steer functions should

operate. Drive functions should not operate with
auxiliary power.
Test the Lift/Drive Select Function
(if equipped)
58 Move the drive control handle off center.
59 Activate each boom function toggle switch.
Result: No boom functions should operate. The
machine will move in the direction indicated on
the control panel.
Part No. 1000231 S-80 • S-85 23

Workplace Inspection
Workplace Inspection
Be aware of and avoid the following hazardous
situations:
· drop-offs or holes
· bumps, floor obstructions or debris
Do Not Operate Unless: · sloped surfaces
You learn and practice the principles of safe · unstable or slippery surfaces
manual. · overhead obstructions and high voltage
conductors
· hazardous locations
2 Always perform a pre-operation
inspection. · inadequate surface support to withstand all load
forces imposed by the machine
· wind and weather conditions
· the presence of unauthorized personnel
Know and understand the workplace
inspection before going on to the next · other possible unsafe conditions
section.
5 Only use the machine as it was intended.
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace.
It is the operator's responsibility to read and
remember the workplace hazards, then watch for
and avoid them while moving, setting up and
operating the machine.
24 S-80 • S-85 Part No. 1000231

Operating Instructions
Starting the Engine

1 At the ground controls, turn the key switch to
the desired position.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the
on position.
Do Not Operate Unless:
Gasoline/LPG models
3 Choose fuel by moving the fuel select switch to
the desired position.
manual.
4 Move the engine start toggle switch
to either side. If the engine fails to
2 Always perform a pre-operation start or dies, the restart delay will
inspection. disable the start switch for 3
seconds.
Perkins models
3 Move the engine start toggle switch to either
5 Only use the machine as it was intended. side. The glow plug light will come on. After a
few seconds, the engine will start.
Deutz models
3 Move the glow plug switch to either side and
Fundamentals hold for 3 to 5 seconds.
The Operating Instructions section provides 4 Move the engine start toggle switch to either
instructions for each aspect of machine operation. side. If the engine fails to start or dies, the
It is the operator's responsibility to follow all the restart delay will disable the start switch for 3
safety rules and instructions in the operator's, seconds.
safety and responsibilities manuals. All models
Using the machine for anything other than lifting If the engine fails to start after 15 seconds of
personnel, along with their tools and materials, to cranking, determine the cause and repair any
an aerial work site is unsafe and dangerous. malfunction. Wait 60 seconds before trying to start
again.
Only trained and authorized personnel should be
permitted to operate a machine. If more than one
operator is expected to use a machine at different
times in the same work shift, they must all be
qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
safety and responsibilities manuals. That means
every new operator should perform a pre-operation
inspection, function tests, and a workplace
inspection before using the machine.
Part No. 1000231 S-80 • S-85 25

OPERATING INSTRUCTIONS
In cold conditions, 20°F / -6°C and below, warm the Extend the Axles
engine for 5 minutes to prevent hydraulic system
damage. 1 Turn the key switch to platform control.
In extreme cold conditions, 0°F / -18°C and below, 2 Move the drive control handle in the forward
machines should be equipped with optional cold direction and activate the axle extend function.
start kits. Attempting to start the engine when
3 The machine will drive and the axles will
temperatures are below 0°F / -18°C may require the
extend.
use of a booster battery.
Gasoline/LPG models: In cold conditions, 20°F / Operation from Ground
-6°C and below, the machine should be started on
1 Turn the key switch to ground control.
gasoline and warmed for 2 minutes, then switched
to LPG. Warm engines can be started on LPG. 2 Pull out the red Emergency Stop button to
the on position.
Emergency Stop
3 Gasoline/LPG models: Choose fuel by moving
Push in either ground or platform red Emergency the fuel select switch to the desired position.
Stop button to the off position to stop all functions 4 Start the engine.
and turn the engine off.
To Position Platform
Repair any function that operates when the red
Emergency Stop button is pushed in. 1 Extend the axles.
Selecting and operating the ground controls will 2 Hold the function enable switch to
override the platform red Emergency Stop button. either side.
3 Move the appropriate toggle switch according to
Auxiliary Controls the markings on the control panel.
Use auxiliary power if the primary Drive and steer functions are not available from the
power source (engine) fails. ground controls.
1 Turn the key switch to ground or platform
control.
2 Pull out the red Emergency Stop button to the
on position.
3 Press down the foot switch when operating the
auxiliary controls from the platform.
4 Simultaneously hold the auxiliary power switch
on and activate the desired function.
The drive function will not operate with auxiliary
power.
26 S-80 • S-85 Part No. 1000231

Operation from Platform To Drive

1 Turn the key switch to platform control.
2 Increase speed: Slowly move the drive control
2 Pull out both ground and platform red handle off center.
Emergency Stop buttons to the on position.
Decrease speed: Slowly move the drive control
3 Gasoline/LPG models: Choose fuel by moving handle toward center.
the fuel select switch to the desired position.
Stop: Return the drive control handle to center or
4 Start the engine. Do not press down the foot release the foot switch.
switch when starting the engine.
Use the color-coded direction arrows on the
To Position Platform platform controls and the drive chassis to identify
the direction the machine will travel.
1 Extend the axles.
Machine travel speed is restricted when the boom
is raised or extended.
3 Slowly move the appropriate function control
handle or toggle switch according to the
markings on the control panel.
To Steer
2 Slowly move the drive/steer control handle in the
direction indicated by blue or yellow triangles
OR press the thumb rocker switch located on
top of the drive control handle.
Use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the wheels will turn.
Part No. 1000231 S-80 • S-85 27

Driving on a slope Lay the piece of wood on the slope.

Determine the uphill, downhill and side slope ratings At the downhill end, lay the level on the top edge of
for the machine and determine the slope grade. the piece of wood and lift the end until the piece of
wood is level.
Maximum slope rating,
counterweight uphill (gradeability): While holding the piece of wood level, measure the
2WD: 30% (17°) vertical distance from the bottom of the piece of
4WD: 45% (24°) wood to the ground.
Maximum slope rating, Divide the tape measure distance (rise) by the
counterweight downhill: length of the piece of wood (run) and multiply by
2WD: 15% (9°) 100.
4WD: 30% (17°) Example:
run
Maximum side slope rating:
25% (14°)
Note: Slope rating is subject to ground conditions

rise
and adequate traction. The term gradeability applies
to the counterweight uphill configuration only.
Be sure the boom is below horizontal and the Piece of wood = 144 inches (3.6 m)
platform is between the non-steer wheels. Run = 144 inches (3.6 m)
Move the drive speed select switch to machine on Rise = 12 inches (0.3 m)
incline symbol.
12 in ÷ 144 in = 0.083 x 100 = 8.3% grade
To determine the slope grade:
0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3 % grade
Measure the slope with a digital inclinometer OR
use the following procedure. If the slope exceeds the maximum uphill, downhill
or side slope rating, then the machine must be
You will need: winched or transported up or down the slope. See
Transport and Lifting Instructions section.
carpenter’s level
straight piece of wood, at least 3 feet / 1 m long
tape measure
28 S-80 • S-85 Part No. 1000231

Drive Enable Platform Overload Indicator

Light on indicates that the Light (if equipped)
boom has moved just past
either non-steer wheel and Light flashing indicates the
the drive function has been platform is overloaded and no
interrupted. functions will operate.
To drive, hold the drive enable switch to either side Remove weight from the platform
and slowly move the drive control handle off center. until the light goes off.
If the drive control handle is not moved within two
seconds of holding the drive enable switch, the Machine Not Level Indicator
drive function will not operate. Release and hold the Light (if equipped)
drive enable switch again.
Light on indicates machine is not
Be aware that the machine may move in the level. The tilt alarm will be sounding
opposite direction that the drive and steer controls when this light is on. Move the
are moved. machine to a firm level surface.
Always use the color-coded direction arrows on the
platform controls and the drive chassis to identify
the direction the machine will travel. Check Engine Light
Axle Indicator Light (if equipped)
Axle indicator light on: Extend the Light on and engine stopped: Tag
axles or return the machine to the the machine and remove from
fully stowed position. service.
Engine Idle Select (rpm) Light on and engine still running:
Contact service personnel within 24
Select engine idle (rpm) using the symbols on the hours.
control panel.
When the foot switch is not pressed, the engine will

idle at the lowest rpm.
· Turtle symbol: Foot switch activated low idle

· Rabbit symbol: Foot switch activated high idle
Part No. 1000231 S-80 • S-85 29

Generator (if equipped)

To start the generator, move the generator toggle
switch to the on position.
Plug a power tool into the power to platform GFCI
outlet.
To turn off the generator, move the generator toggle
switch to the off position.
Note: Machine functions will not operate while the

generator is running and the foot switch is not
pressed down. When the foot switch is pressed
down, the generator will turn off and the machine
functions will operate.
Fall Protection
Personal fall protection equipment (PFPE) is
required when operating this machine.
All PFPE must comply with applicable

governmental regulations, and must be inspected
and used in accordance with the PFPE
manufacturer’s instructions.
After Each Use

1 Select a safe parking location—firm level
surface, clear of obstruction and traffic.
2 Retract and lower the boom to the stowed
position.
3 Rotate the turntable so that the boom is between
the non-steer wheels.
4 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
5 Chock the wheels.
30 S-80 • S-85 Part No. 1000231

Transport and Lifting Instructions
Be sure the turntable is secured with the

turntable rotation lock before transporting. Be
sure to unlock the turntable for operation.
Do not drive the machine on a slope that

exceeds the slope or side slope rating. See
Driving on a Slope in the Operating Instructions
Observe and Obey: section.
Genie Industries provides this securement If the slope of the transport vehicle bed exceeds
information as a recommendation. Drivers are the uphill or downhill maximum slope rating, the
solely responsible for making sure machines machine must be loaded and unloaded using a
are properly secured and the correct trailer is winch as described. See the Specifications
selected pursuant to US Department of section for the slope ratings.
Transportation regulations, other localized
regulations, and their company policy.
Genie customers needing to containerize any lift Free-wheel Configuration for

or Genie product should source a qualified Winching
freight forwarder with expertise in preparing,
loading and securing construction and lifting Chock the wheels to prevent the machine from
equipment for international shipment. rolling.
Only qualified aerial lift operators should move 2WD models: Release
the machine on or off the truck. the non-steer wheel
brakes by turning over Disengage
The transport vehicle must be parked on a level the drive hub
surface. disconnect caps.
The transport vehicle must be secured to 4WD models: Release
prevent rolling while the machine is being the wheel brakes by Engage
loaded. turning over all four
drive hub disconnect
Be sure the vehicle capacity, loading surfaces
caps.
and chains or straps are sufficient to withstand
the machine weight. Genie lifts are very heavy Be sure the winch line is properly secured to the
relative to their size. See the serial plate for the drive chassis tie points and the path is clear of all
machine weight. See the Decals section for the obstructions.
serial plate location.
Reverse the procedures described to re-engage the
brakes.
Note: The pump free-wheel valve should always

remain closed.
Part No. 1000231 S-80 • S-85 31

TRANSPORT AND LIFTING INSTRUCTIONS
Securing to Truck or Trailer for Securing the Platform - S-80

Transit Place a wooden block under the platform rotator.
Do not allow the block to contact the platform
Always use the turntable rotation lock pin each time cylinder.
the machine is transported.
Secure the platform with a nylon strap placed
Turn the key switch to the off position and remove through the lower platform support. Do not use
the key before transporting. excessive downward force when securing the boom
Inspect the entire machine for loose or unsecured section.
items.
Securing the Chassis
Use chains of ample load capacity.

Use a minimum of 5 chains.
Adjust the rigging to prevent damage to the chains.
Truck bed
Securing the Platform - S-85
Place a wooden block under the platform rotator.

Do not allow the block to contact the platform
cylinder.
Secure the platform with a nylon strap placed
through the lower platform support. Do not use
excessive downward force when securing the boom
section.
32 S-80 • S-85 Part No. 1000231

TRANSPORT AND LIFTING INSTRUCTIONS
Lifting Instructions
Fully lower and retract the boom. Move the jib
boom parallel with the ground. Remove all loose
items on the machine.
Use the turntable rotation lock to secure the

turntable.
Observe and Obey:
Determine the center of gravity of your machine
Only qualified riggers should rig and lift the using the table and the picture on this page.
machine.
Attach the rigging only to the designated lifting
Be sure the crane capacity, loading surfaces points on the machine. There are two lifting points
and straps or lines are sufficient to withstand on the chassis and two on the turntable.
the machine weight. See the serial plate for the
machine weight. Adjust the rigging to prevent damage to the
machine and to keep the machine level.
Center of Gravity Location
X Axis Y Axis
S-80 5.64 ft 4.69 ft

1.72 m 1.43 m
S-85 5.67 ft 4.53 ft

1.73 m 1.38 m
Turntable
Lifting
Points (2)
Chassis
Lifting
Y Axis Points (2)
X Axis
Part No. 1000231 S-80 • S-85 33

Decals
Inspection for Decals with Words

Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to
verify that all decals are legible and in place.
Part No. Decal Description Quantity Part No. Decal Description Quantity1
25994 Caution - Component Damage Hazard 1 43595 Danger - Tip-over, Tires, 750 lbs/340 kg 1
27204 Arrow - Blue 1 44981 Label - Air Line to Platform (option) 2
27205 Arrow - Yellow 1 44986 Notice - Max Manual Force,
90 lbs/400N, CE and AUS 1
27206 Triangle - Blue 2
52966 Cosmetic - 4 x 2 1
27207 Triangle - Yellow 2
52967 Cosmetic - 4 x 4 1
27564 Danger - Electrocution Hazard 3
62920 Cosmetic - Genie S-80 1
28158 Label - Unleaded 1
62921 Cosmetic - S-80 2
28159 Label - Diesel 1
28160 Label - Liquid Petroleum Gas (option) 1
62923 Cosmetic - S-85 2
28161 Warning - Crushing Hazard 11
72168 Notice - Starter Battery 1
28164 Notice - Hazardous Materials 1
72169 Notice - Controls Battery 1
28165 Notice - Foot Switch 1
82253 Notice - High Flotation Tire Specs 4
28171 Label - No Smoking 1
82366 Label - Chevron Rykon 1
28174 Label - Power to Platform, 230V 2
82581 Ground Control Panel 1
28175 Caution - Compartment Access 1
82623 Label - Wheel Load, S-80 4
28176 Notice - Missing Manuals 1
28177 Warning - Platform Rotate 2
82762 Platform Control Panel 1
28181 Warning - No Step or Ride 1
97576 Notice - Deutz Engine Specs 1
97602 Warning - Explosion Hazard 1
28236 Warning - Failure To Read . . . 1
97758 Notice - Perkins Engine Specs 1
30080* Notice - Maximum Load, 500 lbs/227 kg 1
97815 Label - Lower Mid-rail 1
31060 Danger - Tip-over Hazard, Interlock 2
97875 Label - Weld Line to Platform (option) 2
32728 Label - Generator (option) 1
97887 Notice - Max Side Force,
32932 Danger - Tip Over- Axles 2 150 lbs/667N, ANSI 1
32998* Notice - Maximum Load, 600 lbs/272 kg 1 97890 Danger - Safety Rules 2
32999 Notice - Tire Pressure 4 114169 Notice - Ford Engine Specs, 423 EFI 1
33952 Danger - Tilt-Alarm 1 114099 Label - Transport Diagram 2
40434 Label - Lanyard Anchorage 3 1000254 Notice - Operating Instructions 2
43594* Notice - Maximum Load, 750 lbs/340 kg 1 *Please reference the Specifications section or the chart on
page 2 to determine the capacity of your machine.
34 S-80 • S-85 Part No. 1000231

DECALS
Ground
Controls
Side
Platform
Drive
Chassis
Shading indicates
decal is hidden from
view, i.e. under
covers
Engine
Side
Part No. 1000231 S-80 • S-85 35

DECALS
Inspection for Decals with Symbols

Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to
verify that all decals are legible and in place.
Part No. Decal Description Quantity Part No. Decal Description Quantity
27204 Arrow - Blue 1 82487 Label - Read the Manual 2
27205 Arrow - Yellow 1 82544 Danger - Electrocution Hazard 3
27206 Triangle- Blue 2 82545* Danger - Maximum Load, 227 kg 1
27207 Triangle - Yellow 2 82546* Danger - Maximum Load, 272 kg 1
28158 Label - Unleaded 1 82547* Danger - Maximum Load, 340 kg 1
28159 Label - Diesel 1 82548 Warning - Platform Rotate 2
28160 Label - Liquid Petroleum Gas (option) 1 82581 Ground Control Panel 1
28171 Label - No Smoking 1 82602 Danger - Max Manual Force,
667 N, ANSI 1
82604 Danger - Max Manual Force,
400 N, CE 1
32728 Label - Generator (option) 1
40434 Label - Lanyard Anchorage 3
44981 Label - Airline to Platform 2
82625 Label - Tire Pressure 4
52966 Cosmetic - 4 x 2 1
82626 Label - High Flotation Tire Specs 4
52967 Cosmetic - 4 x 4 1
82646 Label - Drive Enable Patch 1
82674 Label - Weld Line to Platform (option) 2
62921 Cosmetic - S-80 2
82762 Platform Control Panel 1
82924 Caution - Component Damage Hazard 1
62923 Cosmetic - S-85 2
97815 Label - Lower Mid-rail 1
82472 Warning - Crushing Hazard 11
114099 Label - Transport Diagram 2
82473 Caution - Compartment Access 1 *Please reference the Specifications section or the chart on
page 2 to determine the capacity of your machine.
36 S-80 • S-85 Part No. 1000231

DECALS
Ground
Controls
Side
Platform
Drive
Chassis
Shading indicates
decal is hidden from
view, i.e. under
covers
Engine
Side
Part No. 1000231 S-80 • S-85 37

Specifications
Model S-80 System voltage 12V
Height, working maximum 86 ft 26.2 m Tire size 15-22.5 SAT
Height, platform maximum 80 ft 24.4 m High flotation tire size 41/18LL x 22.5, 14 ply
Height, stowed maximum 9 ft 2 in 2.79 m Ground clearance 11 in 28 cm
Horizontal reach maximum 72 ft 5 in 22.1 m Fuel tank capacity 33 gallons 125 liters
Width, axles retracted 8 ft 2.44 m Weight See Serial Label

(Machine weights vary with option configurations)
Length, stowed 37 ft 3 in 11.35 m
Airborne noise emissions 80 dB
Maximum load capacity 600 lb 272 kg Maximum sound level at normal operating workstations
6 foot platform (A-weighted)
Maximum load capacity 500 lb 227 kg Drive speeds
8 foot platform
Drive speed, stowed 3.5 mph 5.6 km/h
Maximum load capacity 750 lb 340 kg 40 ft/7.8 sec 12.2 m/7.8 sec
with foam-filled tires
and proper counterweight configuration Drive speed, 0.68 mph 1.1 km/h
raised or extended 40 ft/40 sec 12.2 m/40 sec
Maximum wind speed 28 mph 12.5 m/s
Maximum slope rating, stowed position, 2WD
Wheelbase 9 ft 0 in 2.7 m
Turning radius (outside) 23 ft 7.0 m
Turning radius (inside) 10 ft 8 in 3.3 m
Side slope 25% (14°)
Turntable tailswing 3 ft 8 in 1.12 m
Turntable rotation (degrees) continuous
Controls 12V DC proportional
Platform dimensions, 72 in x 30 in 1.8 m x 76 cm
6 foot (length x width) Side slope 25% (14°)
Platform dimensions, 96 in x 36 in 2.4 m x 91 cm Note: Slope rating is subject to ground conditions and
8 foot (length x width) adequate traction.
Platform leveling self-leveling Floor loading information
Platform rotation 160° Tire load, maximum 16,000 lbs 7255 kg
AC outlet in platform standard Tire contact pressure 100 psi 7.03 kg/cm2
689 kPa
Hydraulic pressure, maximum 3000 psi 207 bar
(boom functions) Occupied floor pressure 282 psf 1377 kg/m2
13.5 kPa
Continuous improvement of our products is a Genie

policy. Product specifications are subject to change
Note: Floor loading information is approximate and
without notice or obligation. does not incorporate different option configurations.
It should be used only with adequate safety factors.
38 S-80 • S-85 Part No. 1000231

SPECIFICATIONS
Model S-85 System voltage 12V
Height, working maximum 91 ft 27.7 m Tire size 15-22.5 SAT
Height, platform maximum 85 ft 25.9 m High flotation tire size 41/18LL x 22.5, 14 ply
Height, stowed maximum 9 ft 2 in 2.79 m Ground clearance 11 in 28 cm
Horizontal reach maximum 77 ft 5 in 23.6 m Fuel tank capacity 33 gallons 125 liters
Width 8 ft 2.44 m Weight See Serial Label

(Machine weights vary with option configurations)
Length, stowed 40 ft 7 in 12.4 m
Airborne noise emissions 80 dB
Maximum load capacity 500 lb 227 kg Maximum sound level at normal operating workstations
6 foot platform (A-weighted)
Maximum load capacity 500 lb 227 kg Drive speeds
8 foot platform
Drive speed, stowed 3.5 mph 5.6 km/h
Maximum wind speed 28 mph 12.5 m/s 40 ft/7.8 sec 12.2 m/7.8 sec
Wheelbase 9 ft 0 in 2.7 m Drive speed, 0.68 mph 1.1 km/h
raised or extended 40 ft/40 sec 12.2 m/40 sec
Turning radius (outside) 23 ft 7.0 m
Turning radius (inside) 10 ft 8 in 3.3 m
Turntable tailswing 3 ft 81/2 in 1.13 m
Turntable rotation (degrees) continuous
Controls 12V DC proportional
Platform dimensions, 6 foot 72 in x 30 in
(length x width) 1.8 m x 76 cm Counterweight uphill 45% (24°)
Platform dimensions, 8 foot 96 in x 36 in Counterweight downhill 30% (17°)
(length x width) 2.4 m x 91 cm
Platform leveling self-leveling
Note: Slope rating is subject to ground conditions and
Platform rotation 160° adequate traction.
AC outlet in platform standard Floor Loading Information
Hydraulic pressure, maximum 3000 psi Tire load, maximum 18,000 lbs 8165 kg
(boom functions) 207 bar
Tire contact pressure 100 psi 7.03 kg/cm2
689 kPa
Occupied floor pressure 301 psf 1469 kg/m2

14.42 kPa
Continuous improvement of our products is a Genie

policy. Product specifications are subject to change
Note: Floor loading information is approximate and
without notice or obligation. does not incorporate different option configurations.
It should be used only with adequate safety factors.
Part No. 1000231 S-80 • S-85 39

SPECIFICATIONS
S-80 Range of Motion Chart S-85 Range of Motion Chart
80 ft 80 ft
24.4 m 24.4 m
60 ft 60 ft
18.3 m 18.3 m
40 ft 40 ft
12.2 m 12.2 m
20 ft 20 ft
6.1 m 6.1 m
0 ft 0 ft
0m 0m
20 ft 20 ft
6.1 m 6.1 m
0 ft 10 ft 30 ft 50 ft 70 ft 0 ft 10 ft 30 ft 50 ft 70 ft
0m 3.0 m 9.1 m 15.2 m 21.3 m 0m 3.0 m 9.1 m 15.2 m 21.3 m
40 S-80 • S-85 Part No. 1000231

California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Genie North America

Phone 425.881.1800
Toll Free USA and Canada
Distributed By:
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia Genie China

Phone +46 31 575100 Phone +86 21 53852570
Fax +46 31 579020 Fax +86 21 53852569
Genie France Genie Malaysia

Phone +33 (0)2 37 26 09 99 Phone +65 98 480 775
Fax +33 (0)2 37 26 09 98 Fax +65 67 533 544
Genie Iberica Genie Japan

Phone +34 93 579 5042 Phone +81 3 3453 6082
Fax +34 93 579 5059 Fax +81 3 3453 6083
Genie Germany Genie Korea

Phone +49 (0)4202 88520 Phone +82 25 587 267
Fax +49 (0)4202 8852-20 Fax +82 25 583 910
Genie U.K. Genie Brasil

Phone +44 (0)1476 584333 Phone +55 11 41 665 755
Fax +44 (0)1476 584334 Fax +55 11 41 665 754
Genie Mexico City Genie Holland

Phone +52 55 5666 5242 Phone +31 183 581 102
Fax +52 55 5666 3241 Fax +31 183 581 566

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Operator’s Manual Fifth Edition

with Maintenance Information Part No. 1000231

Copyright © 1994 by Genie Industries

Fourth Edition: Third Printing, July 2004

Fifth Edition: Third Printing, May 2006

"Genie" is a registered trademark of

These machines comply with

Printed on recycled paper

S-80 • S-85 Part No. 1000231

Do Not Operate Unless:

You read, understand and obey the

You read, understand and obey employer's

You read, understand and obey all applicable

You are properly trained to safely operate the

Part No. 1000231 S-80 • S-85 1

Electrocution Hazards Do not use the machine as a ground for welding

Maximum platform capacity

Maximum platform capacity

Maximum platform capacity

0 to 300V Avoid Contact The weight of options and accessories, such as

350KV to 500KV 25 7.62

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway or

2 S-80 • S-85 Part No. 1000231

Part No. 1000231 S-80 • S-85 3

Do not place or attach overhanging loads to any Fall Hazards

Do not transport tools and materials unless they are

Do not use the machine on a moving or mobile

4 S-80 • S-85 Part No. 1000231

Be aware of boom position and tailswing when

Operators must comply with employer, job site and

Do not operate a boom in the path of any crane

No stunt driving or horseplay while operating a

Be aware of crushing hazards when grasping the

Observe and use the color-coded direction arrows

Part No. 1000231 S-80 • S-85 5

Component Damage Hazards Bodily Injury Hazard

Refuel the machine and charge the battery only in

Be sure all maintenance has been performed as

Be sure that the operator’s, safety and

6 S-80 • S-85 Part No. 1000231

Battery Safety Decal Legend

Part No. 1000231 S-80 • S-85 7

Platform Control Panel

1 Horn button 7 Deutz models: Glow plug switch

8 S-80 • S-85 Part No. 1000231

10 Gasoline/LPG models: Gasoline/LPG select 15 Drive enable indicator light

Part No. 1000231 S-80 • S-85 9

Ground Control Panel

10 S-80 • S-85 Part No. 1000231

1 Non- steer tire

Part No. 1000231 S-80 • S-85 11

The pre-operation inspection is a visual inspection

12 S-80 • S-85 Part No. 1000231

R Electrical components, wiring and

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Check the Engine Oil Level

Maintaining the proper engine oil level is essential

Deutz BF4L 2011 Engine (Tier ll )