NSK - Catalog Páginas Eliminadas
NSK - Catalog Páginas Eliminadas
NSK - Catalog Páginas Eliminadas
INDUSTRY SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY SOLUTIONS
Handpieces
Air Turbine
Dental
Part D
Compressors
INDUSTRY SOLUTIONS
Pumps &
1. AIR TURBINE BEARINGS FOR DENTAL HANDPIECES ······· D 004
Agricultural
3. AGRICULTURAL MACHINERY ···························································· D 026
Machinery
4. CONSTRUCTION MACHINERY ·························································· D 034
Construction
6. RAILWAY ROLLING STOCK ································································· D 048
Machinery
7. PAPERMAKING MACHINES ································································· D 066
8. WIND POWER INDUSTRY ···································································· D 086
Machinery
Mining
Rolling Stock
Railway
Papermaking
Machines
Wind Power
Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
Note (*1): Photo courtesy of NIPPON STEEL & SUMITOMO METAL CORPORATION KASHIMA WORKS pamphlet.
(*1)
(*1)
D 003
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Air Turbine Bearings for
Dental Handpieces
Compressors
Compressors
Pumps &
Pumps &
Greatly improved corrosion resistance
lengthens bearing replacement cycles.
Agricultural
Agricultural
Features of Dental Handpiece Bearings ················································ D 006
Machinery
Machinery
Formulation of Bearing Designations ····················································· D 007
Construction
Construction
Machinery
Machinery
Lineup ·························································································································· D 008
Machinery
Machinery
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 004 D 005
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Dental Handpiece Bearings
Dental
Dental
Lineup
Compressors
Compressors
Deep Groove Angular Contact Bearing Integral Bearing
Bearing Series Width
Pumps &
Pumps &
Bearing Inner Ring Counterbore Outer Ring Counterbore Inner Ring Counterbore Outer Ring Counterbore
Agricultural
Machinery
Machinery
2.779mm
φ6.350mm
φ3.175mm
(0.1094”)
B3Z-100 BH3Z-101A BH3Z-102A BH3Z-103A BH3Z-103B BH3Z-104A BH3Z-104
Construction
Construction
150 Series
Machinery
Machinery
2.380mm
(Grooved type) (0.0937”)
Width
B3Z-150X BH3Z-151X BH3Z-152X BH3Z-153X BH3Z-154X
2.779mm
φ6.350mm
φ3.175mm
Machinery
Machinery
(0.1094”)
Mining
Mining
B3Z-150 BH3Z-151A BH3Z-152A BH3Z-153A BH3Z-153B BH3Z-154A BH3Z-154
Rolling Stock
Width
Railway
Railway
FBC3Z-200X FBH3Z-201X FBH3Z-202X FBH3Z-203X FBH3Z-204X
φ6.350mm
φ3.175mm
2.779mm
(0.1094”)
Papermaking
Papermaking
FBC3Z-200 FBH3Z-201A FBH3Z-202A FBH3Z-203A FBH3Z-203B FBH3Z-204A FBH3Z-204
Machines
Machines
250 Series
Width
2.779mm
(0.1094”)
Wind Power
Wind Power
φ6.350mm
φ3.175mm
Industry
Industry
FBC3Z-250 FBH3Z-251A FBH3Z-252A FBH3Z-253A FBH3Z-253B FBH3Z-254A FBH3Z-254
Steel Industry
• ABEC9(P2) grade tolerance is used for the inner ring bore diameter for maximum bearing performance. management points ((1) to (3) below) for this task. Bearing assembly height is also a vital factor when
The tolerance of other parts is ABEC7(P4) grade. applying preload. NSK can verify the configuration of your bearing assembly height to assure stable
• NSK can supply bearings with two classifications of the inner ring bore diameter tolerance (from -0.0025 preloading.
to -0.00125, and from -0.00125 to 0mm).
• Custom laser markings are available upon request. Management Management Management Bearing Assembly
Point (1) Point (2) Point (3) Height
• Highly safe, low-viscosity CG1 oil is standard in NSK dental handpiece bearings. Bearings with BF7
Preload
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
grease are also available.
Optional Specifications
• Stainless steel ball bearings are also available.
• Bearings with different widths for the outer ring and inner ring are also available.
D 008 D 009
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for
Pumps & Compressors
Compressors
Compressors
Bearings for Pumps
Pumps &
Pumps &
High-performance, reliable bearings that deliver Bearing Tables
Agricultural
Agricultural
Machinery
Machinery
long life and energy-efficient operation.
NSKHPS™ / High Load Capacity Single-Row
Angular Contact Ball Bearings
Bore Diameter 20 – 120 mm ······················································································ D 015
Construction
Construction
High Load Capacity Double-Row Angular Contact Ball Bearings
Machinery
Machinery
Bore Diameter 25 – 65 mm ························································································ D 016
High Load Capacity Deep Groove Ball Bearings (Open)
Bore Diameter 15 – 60 mm ························································································ D 017
Creep-Free Bearings™
Machinery
Machinery
Mining
Mining
Bore Diameter 10 – 45 mm ························································································ D 018
Rolling Stock
Rolling Stock
Bearings for Compressors
Railway
Railway
Papermaking
Papermaking
Bearing Tables
Machines
Machines
High Load Capacity Cylindrical Roller Bearings (L-PPS Cage)
Bore Diameter 20 – 100 mm ······················································································ D 022
Wind Power
Industry
Industry
High-Speed Cylindrical Roller Bearings
Bore Diameter 25 – 50 mm ························································································ D 025
Steel Industry
Bore Diameter 20 – 50 mm ························································································ D 025
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 010 D 011
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Pumps
Dental
Dental
Bearings for
Compressors
Compressors
Pumps &
Pumps &
Features of Bearings for Pumps
Agricultural
Machinery
Machinery
Ball Bearings
■ High load capacity angular contact ball bearings with
Advanced machined-brass cages provide strength and endurance. machined-brass cages.
Optimized internal geometries allow effi
efficient
cient lubricant flflow
ow through the bearing. ■ Improved bearing life (up to 90% longer) over
conventional bearings reduces maintenance frequency
Construction
Construction
Vacuum Pumps Pumps for Petroleum and Chemicals and improves reliability.
Machinery
Machinery
High Load Capacity Deep
Groove Ball Bearings
NSKHPS Angular
Contact Ball Bearings
Machinery
Mining
Mining
■ High load capacity double-row angular contact ball
bearings have advanced internal bearing geometry.
■ Improved bearing life (up to 50% longer) over
conventional bearings reduces maintenance frequency
NSKHPS Angular Contact Ball Bearings,
and improves reliability.
Rolling Stock
Rolling Stock
or High Load Capacity Double-Row High Load Capacity Deep
Angular Contact Ball Bearings Groove Ball Bearings
Railway
Railway
Slurry Pumps General Pumps High Load Capacity Deep
Groove Ball Bearings
Papermaking
Ball Bearings (Open Type)
Machines
Machines
■ Open high load capacity deep groove ball bearings with
advanced internal bearing geometry.
■ Improved bearing life (up to 70% longer) over
conventional bearings reduces maintenance frequency
NSKHPS Angular Contact and improves reliability.
Wind Power
Wind Power
Ball Bearings, or High
Industry
Industry
Load Capacity Double-
High Load Capacity Deep Row Angular Contact Ball
Groove Ball Bearings Bearings
Submerged Pumps
Creep-Free Bearings™
Steel Industry
Steel Industry
Creep-Free Bearings
SOLUTIONS
INDUSTRY
INDUSTRY
D 012 D 013
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Compressors
Dental
Dental
Bearings for
Compressors
Compressors
Pumps &
Pumps &
Features of Bearings for Compressors
Compressors
Roller Bearings (L-PPS Cage)
■ High load capacity cylindrical roller bearings with
Agricultural
Agricultural
high-performance L-PPS plastic cages.
Machinery
Machinery
■ Heat-resistant L-PPS plastic cages deliver chemical
stability that ensures strength with little to no
deterioration, even in compressor oil, refrigeration
machine oil, or ammonia refrigerant, while also providing
L-PPS (Linear-Polyphenylene Sulfide)
Sulfide) cages are chemically stable and excellent abrasion resistance.
resist wear better than steel or brass. Optimized internal geometries
Construction
Construction
allow efficient
efficient lubricant flow
flow through the bearing.
Machinery
Machinery
Compressors for Refrigeration
and Air Conditioning High Load Capacity Cylindrical Roller Bearings
and NSKHPS Angular Contact Ball Bearings, or NSKHPS™ Angular Contact Ball
NSKHPS Angular Contact Ball Bearings (Combined)
Bearings (L-PPS cage)
■ High load capacity angular contact ball bearings with
Machinery
Machinery
high-performance L-PPS plastic cages.
Mining
Mining
■ Improved bearing life (up to 90% longer) over
conventional bearings reduces maintenance frequency
and improves reliability.
Rolling Stock
Rolling Stock
High Load Capacity
Railway
Railway
Cylindrical Roller Bearings
Papermaking
guided machined-brass cages.
Machines
Machines
■ Class P5 tolerances as standard ensure stable
performance at high speeds.
Wind Power
Wind Power
Industry
Industry
High-Speed Cylindrical
Roller Bearings
Scroll Compressors
High-Speed Angular Contact Ball
Bearings
High Load Capacity
Steel Industry
Steel Industry
Deep Groove Ball Bearings
Cylindrical Roller Bearings
SOLUTIONS
INDUSTRY
INDUSTRY
D 020 D 021
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for
Agricultural Machinery
Compressors
Compressors
Pumps &
Pumps &
Bearing Tables
High-performance bearings that provide high
Agricultural
Agricultural
TM Series Sealed Deep Groove Ball Bearings
Machinery
Machinery
·········································· D 032
reliability and efficiency
efficiency for
agricultural equipment and machinery.
Construction
Construction
Machinery
Machinery
Machinery
Machinery
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 026 D 027
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Agricultural Machinery
Dental
Dental
Lineup
Compressors
Compressors
Pumps &
Pumps &
Powertrain Other lmplements
Engine/Electrical Accessories
Agricultural
Agricultural
Machinery
Machinery
Ball Bearing Units Agril Disc Hub
Construction
Construction
Plastic Pulley for Water Pump Bearings
Machinery
Machinery
Accessory & Timing Belts
Chassis
Wheel/Steering
Machinery
Machinery
Mining
Mining
Drivetrain Deep Groove Ball Bearings UR Bearings
(Special Carbonitriding Heat-Treatment Technology)
NSKHPS™ Spherical
Roller Bearings
Rolling Stock
Rolling Stock
Transmission/Differential Gear/Propeller Shaft
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Needle Roller Bearings Creep-Free Bearings™ HR Series Tapered Roller Bearings NSKHPS™ Deep Groove Ball Bearings Hub Unit Bearings (HUB I) Hi-TF Bearings
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
Double-Row Angular Thrust Ball Bearings Long-Life Pinion Shaft TM Series
Contact Ball Bearings With Cage and Rollers Sealed Deep Groove Ball Bearings
ings
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 028 D 029
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Agricultural Machinery
Dental
Dental
High-Performance Standard NSKHPS™ Series Deep Groove Ball Bearings/ TM Series Sealed Deep Groove Ball Bearings
Cylindrical Roller Bearings/Spherical Roller Bearings for Industrial Machinery
The TM Series delivers longer operating life in contaminated environments by Long-Life P
Compressors
Compressors
The NSKHPS™ Series redefines the concept of standard bearings. incorporating a special seal that prevents the entry of foreign particles and is
Pumps &
Pumps &
especially effective in agricultural machinery and automobile transmission systems.
● Improved reliability
Thanks to optimization of the bearing's internal design and
improvement of processing technology, NSKHPS bearings feature Features
up to 15% longer bearing life over conventional bearings. As a result,
NSKHPS bearings reduce maintenance costs and facilitate the ● Seal lip structure prevents entry of foreign matter while allowing entry of oil.
Agricultural
Agricultural
Machinery
Machinery
downscaling of related equipment. ● Lower torque than conventional contact seal bearings.
● New product lineup ● Sealed-in grease with a high affinity for gear oil aids initial lubrication.
Standard dimensions are the same as those for standard-size bearings.
Features
Features NSK has expanded the lineup of NSKHPS bearings to focus on a wide
range of sizes with a high degree of versatility for generalpurpose
Compared with conventional bearings ・・・ applications.
Please refer to Pages C020–C035 for the dimensions of NSKHPS deep
Construction
Construction
Machinery
Machinery
grove ball bearings and Page D038 for more detailed information on
Bearing Life New Product NSKHPS cylindrical roller and spherical roller bearings.
15%
Line-up
Wide range
Major dimensions are the same as the Series 62
higher line-up Bearing Series TM302-TM314 / TM203-TM214
and Series 63 deep groove ball bearings.
Machinery
HR Series High-Load Bearings (Tapered Roller Bearings/Deep Groove Ball Bearings) Long-Life Pinion Shaft With Cage and Rollers
Mining
Mining
New product
doubled
Rolling Stock
Rolling Stock
● Higher load-carrying capacity and longer operating life. Features
Railway
Railway
● Special heat treatment and improved raceway surfaces more than double
Tapered roller bearings Corresponding size:
service life. Inscribed circle diameter up to 32 mm con
An optimized cage design allows for larger rollers and higher roller count.
Pinion shaft
Deep groove ball bearings
Papermaking
Standard dimensions are identical to standard-size bearings and feature ・Special heat treatment applied to pinion shaft as a measure against
Machines
Machines
designs with optimized ball diameters and quantity. contaminated-lubricant conditions.
Cage and rollers
・Roller running surface polished to a mirror-smooth finish to ensure a sufficiently
UR Bearings thick oil film.
・Special heat treatment applied to rollers as a measure against contaminated- Corresponding size:
A special carbonitriding heat treatment (UR) through hardens bearing lubricant conditions. Inscribed circle diameter up to 32 mm
Wind Power
Wind Power
steel and enables long life.
Industry
Industry
Features HST Long-Life, High-Reliability Cage-Equipped Thrust Ball Bearings for Agricultural Machinery
● More than double the bearing life of standard bearings under harsh or These bearings contribute to the long life and reliability of agricultural machinery.
contaminated lubrication conditions.
● Optional combinations with high-capacity Series enable further extended
Steel Industry
Steel Industry
life. Under contaminated lubrication conditions
● A wide range of products can receive the UR treatment since the treatment
Features
can be performed on regular bearing steel. Over twice the life of conventional bearings through the use of special technology.
● Long-life technology
EP steel, which is strong against subsurface fatigue, is used for the inner and outer
ring. A special heat treatment is applied to the rings and balls to resist surface fatigue.
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
● High-reliability cage
Doubled A plastic cage resistant to cage load is used to improve reliability.
D 030 D 031
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for
Construction Machinery
Compressors
Compressors
Pumps &
Pumps &
Agricultural
Agricultural
Tough bearings that provide long service life Lineup ··························································································································· D 036
Machinery
Machinery
under harsh conditions reflect NSK's accumulated
technological prowess.
Construction
Construction
Machinery
Machinery
Machinery
Machinery
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 034 D 035
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Construction Machinery
Dental
Dental
Lineup
Bearings typically used: Bearings typically used: Bearings typically used: Bearings typically used:
Tapered Roller Bearings Tapered Roller Bearings Cylindrical Roller Bearings Tapered Roller Bearings
Compressors
Compressors
Deep Groove Ball Bearings Tapered Roller Bearings
Pumps &
Pumps &
Needle Roller Bearings Spherical Roller Bearings
Rotating
motor Front axle Transmission Final drive
Agricultural
Agricultural
Machinery
Machinery
Bearings typically used: Bearings typically used:
Cylindrical Roller Bearings Cylindrical Roller Bearings
Tapered Roller Bearings Tapered Roller Bearings
Deep Groove Ball Bearings
Construction
Construction
Machinery
Machinery
Transmission Differential
Machinery
Mining
Mining
Bearings typically used:
Bearings typically used: Cylindrical Roller Bearings
Rolling Stock
Rolling Stock
Cylindrical Roller Bearings Torque
Deep Groove Ball Bearings
Railway
Railway
Hydraulic pump Needle Roller Bearings converter Angular Contact Ball Bearings
Papermaking
Papermaking
Machines
Machines
Bearings typically used:
Cylindrical Roller Bearings Bearings typically used:
Angular Contact Ball Bearings Torque
Deep Groove Ball Bearings Bearings typically used: Bearings typically used:
Speed reducer Needle Roller Bearings converter Angular Contact Ball Bearings Speed reducer Tapered Roller Bearings Wheel Tapered Roller Bearings
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
NSKHPS™ Spherical Roller NSKHPS™ Cylindrical Roller HR Series Tapered Roller Hi-TF Bearings TM Series Sealed Deep Long-Life Pinion Shafts
Bearings Bearings Bearings Groove Ball Bearings with Cage and Rollers
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 036 D 037
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Construction Machinery
Dental
Dental
NSKHPS™ Spherical Roller Bearings HR Series Tapered Roller Bearings
HR Series high-load capacity, standard-sized tapered roller bearings offer boosted
Features
Features Compared to the conventional bearing :
performance in diverse applications.
Compressors
Compressors
Pumps &
Pumps &
Compared with conventional bearings ・・・
Features
Features
Bearing Life
working temp.
Maximum
up to Optimzed cage design allows Higher load-carrying
2 200°
C increased size and
number of rollers
capacity and longer
operating life
times
Agricultural
Agricultural
Machinery
Machinery
Long-Life Pinion Shafts With Cage and Rollers
1. Improved reliability 2. High-temperature dimensional stabilizing treatment as
Bearing life is up to twice that of conventional bearings standard These bearings have improved durability and reliability to achieve long service life
thanks to optimization of the bearing's internal design NSK's proprietary heat treatment technology enables high under harsh operating conditions, such as extended continuous operation, by utilizing
and improvement of processing technology. temperature dimensional stabilization up to 200 °C. a pinion shaft with a cage and rollers as a single assembly.
Construction
Construction
Machinery
Machinery
Pinion shaft
Features
Features
・The raceway is polished to a mirror-smooth finish to
NSKHPS™ Cylindrical Roller Bearings ensure a sufficiently thick oil film. co
・A special heat treatment is applied to the pinion shaft as
Features
Features Compared to the conventional bearing : Bearing Life a measure against contaminated-lubricant conditions.
Over
Cage and rollers
Compared with conventional bearings ・・・ 2x ・The roller surface is polished to a mirror-smooth finish to
Machinery
Machinery
Longer ensure a sufficiently thick oil film.
Mining
Mining
・A special heat treatment is applied to the rollers as a
Bearing Life
Maximum
New Product
Line-up measure against contaminated-lubricant conditions.
60% Wide range
line-up Life Test Results for Conventional and Corresponding size:
higher Inscribed circle diameter up to 32 mm
Newly Developed Bearings
Rolling Stock
Rolling Stock
New product
Railway
Railway
Bearing Life Ratio
1. Improved reliability 2. Wide product lineup
Bearing life is up to 60% longer compared to NSK offers a wide lineup of NSKHPS bearings with four
Life
conventional bearings thanks to an optimized internal types of cages and a range of sizes for a high degree of Conventional
more than
bearing
design and improvement of processing technology. versatility across general-purpose applications. doubled
・Pressed-steel cage with high cost performance
・Highly reliable machined-brass cage
Papermaking
Papermaking
Machines
Machines
・P
olyamide-resin cage with excellent heat resistance and
chemical resistance. Hi-TF Bearings
Corresponding size:
Inscribed circle diameter up to 32 mm
Bearings manufactured with NSK’s Hi-TF material have been specifically designed
TM Series Sealed Deep Groove Ball Bearings for outstanding toughness under harsh operating conditions, surpassing even NSK’s
earlier TF bearings. Hi-TF bearings incorporate this new material and a new heat-
The TM Series delivers longer operating life under contaminated environments Long-Life Pinion
treatmentShaft withto Cage
technology andservice
provide long Rollers
life under contaminated lubrication
Wind Power
Wind Power
by incorporating a special seal that prevents the entry of foreign particles and is conditions with superior resistance to wear, seizure, and heat. Hi-TF bearings meet the
Industry
Industry
especially effective in agricultural machinery and automobile transmission systems. rigorous requirements of bearings now and into the future.
Steel Industry
● Seal lip structure prevents entry of foreign matter while allowing entry of oil.
● Lower torque than conventional contact seal bearings.
● Sealed-in grease with a high affinity for gear oil aids initial lubrication.
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
Major dimensions are identical to Series 62 and
Bearing Series TM302-TM314 / TM203-TM214
Series 63 deep groove ball bearings.
D 038 D 039
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for
Mining Machinery
Compressors
Compressors
Pumps &
Pumps &
Bearing Tables
Tough bearings that offer longer service life
Agricultural
Agricultural
Machinery
Machinery
under demanding mining conditions thanks
to NSK's wealth of outstanding technologies. CA-VS3 and CA-VS4 Series Super Long-Life Spherical Roller
Bearings for Vibrating Equipment ································································· D 046
Construction
Construction
Machinery
Machinery
EMM-VS Series Cylindrical Roller Bearings for Vibrating
Equipment ················································································································· D 047
Machinery
Machinery
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 040 D 041
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Mining Machinery
Dental
Dental
Compressors
Compressors
ジョークラッシャー(圧縮粉砕) コーンクラッシャー(圧縮破砕) バイブレーティングスクリーン(振動篩) インパクトクラッシャー(衝撃破砕)
Pumps &
Pumps &
強力な圧縮粉砕機。スライドするスイングジョーと固定 ジョークラッシャーで破砕された原石(一次産物)を回転 軸、ハウジングが取付けられた本体の箱が、ばねで支えられた その名の通り、
衝撃で破砕する機械。高速回転するハンマーや
ジョー間で鉱石をかみ砕くように粉砕します。 するマントルで固定コーンに押しつけ、すりつぶすように 構造となっています。軸に取付られたアンバランスウェイト 鋼板、棒などによる鋭い打撃で破砕材を繰り返し粉砕
圧縮破砕します。一次産物を100~50mm程度に砕きます。 (おもり)によって、
軸は振れ回りながら回転することで、 本体の します。
Jaw Crusher Cone Crusher Vibrating Screen 箱は、重心が移動し、 振動が発生します。これによって、
箱の上に Impact Crusher
配置してあるスクリーンで材料が篩い分けされています。
Work material is crushed between two Material is fed into the crusher cavity and A vibrating screen consists of a case with a As indicated by its name, this machine
opposing jaw plates. One plate opens and processed by the eccentric rotating action of shaft and housing installed inside and springs crushes ore through impact. It steadily
過酷な条件下でこそ要求される作業の効率化、 生産性のア
shuts, crushing raw material ップをN
against the SKの軸受は支えています。 the inner cone against the outer cone. Work supporting the case. Swing and rotation of the reduces the size of the crushed particles
stationary jaw plate. can be reduced to a diameter ranging from 50 shaft is produced by the attached unbalanced through sharp, repeated impacts with a
mm to 100 mm. weight, which generates vibration. This rapidly spinning hammer, steel plate, or stick.
vibration sifts the material set on the screen
Agricultural
Agricultural
Machinery
Machinery
on top of the case.
Off-highway truck
Storage
Construction
Construction
Machinery
Machinery
Hopper
Hopper
Conveyor
Vibrating feeder
用途に応じた
製品ラインナップ
Machinery
Machinery
Vibrating feeder
Jaw crusher Vibrating screen Cone crusher Cone crusher Impact crusher
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Storage
Papermaking
Machines
Machines
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
NSKHPS™ Spherical Roller NSKHPS™ Cylindrical Roller CA-VS3 and CA-VS4 Series EMM-VS Series Cylindrical Plummer Block Hi-TF Bearings
Bearings Bearings Super-Long-Life Spherical Roller Bearings for Vibrating
Roller Bearings for Vibrating Equipment
Equipment
D 042 D 043
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Mining Machinery
Dental
Dental
EMM series with outer-ring-guided
NSKHPS™ Spherical Roller Bearings CA-VS Series Spherical Roller Bearingsmachined brass cage
Improved oil flow
Concave contact surface of
Standard-sized CA Series bearings feature a machined brass cage and tough, wear-
Features
Features Compared to conventional bearings:
resistant capabilities ideal for heavy or shock load applications NSK offers
cage pocket more accurately
U15
guides eachand
roller.
Compressors
Compressors
VS units specifically
specifically for vibrating screens, feeders, and other vibrating applications.
Pumps &
Pumps &
Large pocket corner radii
Compared with conventional bearings ・・・ relieve stress concentrations
on the cage.
Improved lubricant
Bearing life
Maximum working temp.
up to
Features
Features
dispersion within the cage
pockets dampens noise.
2 200°
C • Highly resistant to heavy or
• Excellent self-aligning ability.
times shock loads.
• Long service life for • Preventive measures Easy installation
Agricultural
Agricultural
against shaft deflection.
Machinery
Machinery
vibrating applications. • Machined brass cage
(High-strength and wear-resistant cage)
EMM Series: Outer Ring Guided • Outer-ring-guided one-piece cage
1. Improved reliability 2. High-temperature dimentional stabilizing treatment as
EMM-VS Series Cage
Machined-Brass Cylindrical Roller Bearings for Vibrating
Bearing life has increased by a maximum of 2 times standard
compared with that of conventional bearings NSK's proprietary heat treatment technology enables
Equipment Concave contact surface of
Improved oil flow
cage pocket more accurately
by the optimization of the bearing's internal design and hightemperature dimensional stabilization up to 200 °C. guides the rollers
EMM Series: Outer Ring Guided
improvement of processing technology.
Construction
Construction
Machined-Brass Cage ■Analysis of roller surface pressure
Machinery
Machinery
Improved oil flow Concave contact surface of
cage pocket more accurately Standard specification EMM-VS
NSKHPS™ Cylindrical Roller Bearings guides the rollers lubricant
Improved
dispersion within Heavy load with Heavy load with Heavy load with
cage pockets no misalignment misalignment misalignment
dampens noise. + + +
Special roller crowning
Features
Features Compared to conventional bearings: Standard roller
specification
Standard roller
specification specification for vibrating
equipment
Machinery
relieve stress concentrations Contact surface pressure Contact surface pressure Contact surface pressure
on the cage. cage pockets
dampens noise.
Mining
Mining
Special roller crowning
Generation of edge loading specification for reducing
generation of edge loading
Bearing Life New Product
60% Line-up
Wide range
Large pocket corner radii
relieve stress concentrations
on the cage.
higher line-up
(maximum)
• Machined-brass cage Length direction of roller Length direction of roller Length direction of roller
Rolling Stock
Rolling Stock
(High strength, wear-resistant cage)
Railway
Railway
• Outer ring guided one-piece cage
1. Improved reliability 2. Wide product lineup
Bearing life is up to 60% longer compared to NSK offers NSKHPS bearings with four types of cages
conventional bearings thanks to optimization of featuring a range of sizes for a high degree of versatility Hi-TF Bearings
• Machined-brass cage
(High strength, wear-resistant cage)
the bearing's internal design and improvement of across general-purpose applications: • Outer ring guided one-piece cage
processing technology. ・Pressed-steel cage with high cost-performance Bearings manufactured from NSK’s Hi-TF material have been specifi cally designed for
・Highly reliable machined-brass cage outstanding toughness under harsh operating conditions, surpassing even NSK’s earlier TF
Papermaking
Papermaking
bearings. Hi-TF bearings incorporate this new material and a new heat-treatment technology
Machines
Machines
・Polyamide-resin cage with excellent heat and chemical
resistance to provide long service life under contaminated lubrication conditions with superior resistance
to wear, seizure, and heat. Hi-TF bearings meet the rigorous requirements of bearings now
and into the future.
Full Complement Cylindrical Roller Bearings for Crane Sheaves Achieves longer bearing life even under harsh conditions with
Features excellent resistance to wear, seizure, and heat
These cylindrical roller bearings incorporate seals to prevent the entry of foreign matter.
Wind Power
Wind Power
Industry
Industry
Bearing Life Comparison Bearing Life Under Boundary-Lubrication Conditions
3
Features Test conditions
Pmax = 4 400 MPa
100 Oil bath, = 0.3
Steel Industry
● Easier grease replenishment: Sealed bearing includes inner ring holes to facilitate grease replenishment. General steel bearing 10
1
● Fewer mounted components: With snap rings for the outer ring, fewer components are required around the TF
5
bearing, making for a more cost-effective sheave. Hi-TF
Carburized Carburized
steel bearing steel bearing
SUJ2
0 1
Operating life under harsh 106 107 108 109
lubrication conditions Present catalog life
Stress Cycles
SOLUTIONS
INDUSTRY
INDUSTRY
Plummer block housings can be used with high-capacity
spherical roller bearings or self-aligning ball bearings. They
are manufactured from high-strength cast iron as standard
but are also available in cast steel or spheroidal graphite
cast iron.
D 044 D 045
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for
Railway Rolling Stock
Compressors
Compressors
Pumps &
Pumps &
Bearing Tables
Agricultural
Agricultural
Machinery
Machinery
Axle Bearings ········································································································· D 052
Construction
Machinery
Machinery
Traction Motor Bearings ····················································································· D 064
Machinery
Machinery
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 048 D 049
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Railway Rolling Stock
Dental
Dental
High reliability is essential for bearings for railway rolling stock. Axle Bearings
There are three bearing types typically used in rolling stock: axle bearings, which
carry the heavy weight of the rolling stock on shafts; traction motor bearings, which ・NSK has developed various high-speed, lightweight, and
Compressors
Compressors
low-maintenance axle bearings:
support the main shaft of the propulsion motor; and gearbox bearings, which
Pumps &
Pumps &
-Sealed-Clean rotating end cap tapered roller bearings
transmit drive power from the traction motor to the axle shaft. with grease lubrication
-Sealed-Clean rotating end cap cylindrical roller bearings
NSK supplies specifically designed bearings for each application. with grease lubrication
-Open cylindrical roller bearings with oil bath or grease
lubrication
-Open tapered roller bearings with oil bath lubrication
・Axle bearings with sensors for higher reliability are also
Agricultural
Agricultural
Machinery
Machinery
available.
・NSK is certified by the Association of American Railways
(AAR). Please consult NSK for details.
Construction
Construction
Machinery
Machinery
Traction Motor Bearings
Gearbox Bearings
Machinery
Machinery
・NSK bearings have higher seizure resistance under high-
Mining
Mining
speed rotation due to special designs.
・A high-toughness cage may be used in necessary
applications.
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Traction Motor Bearings
Gearbox Bearings
Axle Bearings
Wind Power
Wind Power
・Designed for high-speed, inverter-controlled traction
Industry
Industry
motors thanks to a dimension-stabilizing treatment. Long-
life grease is recommended.
・NSK offers two solutions to prevent electric current
penetration (electrolytic corrosion):
-Ceramic-insulated bearings
-PPS-molded bearings
・High-capacity bearings are used in large traction motors
Steel Industry
Steel Industry
in electric locomotives.
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 050 D 051
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Axle Bearings
Dental
Dental
Sealed-Clean Rotating End Cap Tapered Roller Bearings
Compressors
Compressors
Pumps &
Pumps &
T
Agricultural
Agricultural
Machinery
Machinery
jd jD jd1
E F
B
Construction
Construction
Machinery
Machinery
JT11
Machinery
Machinery
Mining
Mining
Dimensions (mm)
Bearing Designation Basic Dynamic Load Rating (N) Basic Static Load Rating (N)
d D T B d1 E F
J-908 90 154 90 80 110 55 80 297 000 480 000
Rolling Stock
Rolling Stock
J-318 110 175 130 125 155 105 135 470 000 940 000
J-910 110 188 150 145 150 100 120 605 000 1 110 000
Railway
Railway
J-901 110 190 150 145 150 100 120 605 000 1 110 000
J-905 110 195 150 145 150 100 120 650 000 1 180 000
J-909 110 205 140 130 150 85 105 745 000 1 270 000
J-902 110 220 145 144 155 112 110 690 000 1 090 000
J-900 115 210 150 145 144 98 117 710 000 1 250 000
J-319 120 195 142 136 155 113 135 645 000 1 290 000
Papermaking
Papermaking
J-904 120 220 145 145 155 120 117 750 000 1 250 000
Machines
Machines
J-355 120 220 155 155 150 125 100 845 000 1 530 000
J-907A 120 220 155 150 149 146.5 117 780 000 1 310 000
J-320 130 208 152 146 165 115 139 660 000 1 350 000
J-913 130 220 155 155 160 168 100 765 000 1 410 000
J-920 130 220 155 155 171 115 140.7 820 000 1 550 000
J-934 130 230 160 150 149 146.5 117 915 000 1 670 000
J-937 130 230 160 150 160 149 117 915 000 1 670 000
Wind Power
Wind Power
Industry
J-936B
Industry
130 240 165 160 160 203.5 117 1 040 000 1 800 000
J-943 130 240 160 160 160 90 101 1 040 000 1 800 000
J-921C 150 250 185 179.5 185 122 133 915 000 1 700 000
J-942 185 280 160 155 225 — 115.5 915 000 1 900 000
Steel Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 052 D 053
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Axle Bearings
Dental
Dental
Sealed-Clean Rotating End Cap Tapered Roller Bearings
AAR No.22
Compressors
Compressors
Pumps &
Pumps &
Extension on Classes E, F, and G
Backing ring only
Press-fitted onto axle
Agricultural
Agricultural
Machinery
Machinery
T
Construction
Construction
Machinery
Machinery
jD jd1 ʹjd2
jd3
B
Machinery
Machinery
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Dimensions
Basic Dynamic Basic Static
Class Journal Size Unit Number Bearing Designations mm (upper line) / inches (lower line) Load Rating Load Rating
d1(bearing) d2(axle) D T B d3 N (lbf) N (lbf)
max.-min. max.-min.
B 4 1/4 X 8 J-371 HM120848R HM120817XDR 101.625-101.600 101.702-101.676 165.100 114.300 106.362 127.000 415 000 775 000
Papermaking
Papermaking
4.001-4.000 4.0040-4.0030 6 1/2 4 1/2 4 3/16 5 (93 000) (174 000)
Machines
Machines
C 5X9 J-372 HM124646R HM124618XDR 119.087-119.062 119.164-119.139 195.262 142.875 136.525 149.225 585 000 1 140 000
4.6885-4.6875 4.6915-4.6905 7 11/16 5 5/8 5 3/8 5 7/8 (132 000) (255 000)
D 5 1/2 X 10 J-373 HM127446R HM127415XDR 131.775-131.750 131.864-131.839 207.962 152.600 146.050 161.925 635 000 1 250 000
5.1880-5.1870 5.1915-5.1905 8 3/16 6 5 3/4 6 3/8 (143 000) (282 000)
Wind Power
Wind Power
Industry
Industry
E 6 X 11 J-374 HM129848R HM129814XDR 144.475-144.450 144.564-144.539 220.662 163.512 155.575 178.613-178.562 665 000 1 350 000
5.6880-5.6870 5.6915-5.6905 8 11/16 6 7/16 6 1/8 7.032-7.030 (149 000) (305 000)
F 6 1/2 X12 J-375 HM133444R HM133416XDR 157.175-157.150 157.264-157.239 252.412 184.150 177.800 191.313-191.262 905 000 1 840 000
6.1880-6.1870 6.1915-6.1905 9 15/16 7 1/4 7 7.532-7.530 (204 000) (415 000)
Steel Industry
Steel Industry
G 7 X 12 J-376 HM136948R HM136916XDR 177.812-177.787 177.902-177.876 276.225 185.725 180.075 203.251-203.200 1 010 000 2 170 000
7.0005-6.9995 7.0040-7.0030 10 7/8 7.312 7 1/8 8.002-8.000 (227 000) (485 000)
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 054 D 055
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Axle Bearings
Dental
Dental
Sealed-Clean Rotating End Cap Cylindrical Roller Bearings
Compressors
Compressors
Pumps &
Pumps &
E
Agricultural
Agricultural
Machinery
Machinery
jd jD jJ
F G
B
Construction
Construction
Machinery
Machinery
T
Machinery
Machinery
Mining
Mining
Dimensions (mm) Basic Dynamic Basic Static
Bearing
Load Rating Load Rating
Designation d D T B J E F G (N) (N)
J-580A 100 195 150 175 130 — 120 105 670 000 1 040 000
Rolling Stock
Rolling Stock
J-447B 110 220 160 154 170 — 135 140 875 000 1 370 000
J-577 110 220 170 182 140 210 128 112 875 000 1 370 000
Railway
Railway
J-504 120 195 140 134 155 176 135 132 545 000 915 000
120JRF11 120 215 146 146 — — — — 830 000 1 350 000
J-809 120 220 145 145 155 171 145 117 700 000 1 120 000
J-805 120 220 155 157 150 190 113 100 765 000 1 250 000
J-806 120 220 160 172 160 200 128 112 765 000 1 250 000
J-810A 120 220 160 185.5 145 — 128 104 765 000 1 250 000
Papermaking
Papermaking
J-811 120 220 160 204 150 242 128 112 815 000 1 320 000
Machines
Machines
J-817 120 220 175 175 144 197 118 113 850 000 1 430 000
J-605 120 220 175 182 140 210 128 112 850 000 1 430 000
J-803 120 220 175 182 150 210 128 112 850 000 1 430 000
J-594 120 230 150 142 155 171 145 113 830 000 1 290 000
J-574 120 240 160 162 168 193 158 113 935 000 1 420 000
J-574A 120 240 160 162 168 196 120 125 935 000 1 420 000
J-480B 120 240 160 164 150 197 128 112 935 000 1 450 000
Wind Power
Wind Power
Industry
J-556B
Industry
120 240 170 180 168 218 130 125 1 020 000 1 580 000
J-802 120 240 170 182 150 205 128 112 1 020 000 1 580 000
J130-20DR 130 220 124 124 — — — — 805 000 1 320 000
J-814 130 230 160 185.5 155 — 128 104 800 000 1 340 000
J-816 130 240 160 160 160 188 100 112 825 000 1 310 000
J-807 130 240 160 160 160 188 118 112 825 000 1 310 000
J-801 130 240 160 160 165 188 116 105 825 000 1 310 000
Steel Industry
Steel Industry
J-589 130 240 160 160 170 188 131 116 825 000 1 310 000
J-567 130 250 170 170 165 208 95 135 1 030 000 1 610 000
J-578 130 260 175 182 160 212.5 128 112 1 030 000 1 610 000
J-555 130 260 180 182 160 215 128 112 1 030 000 1 610 000
160JRT02 160 280 159 180 — — — — 1 060 000 1 730 000
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 056 D 057
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Axle Bearings
Dental
Dental
Open Cylindrical Roller Bearings
T
T Type I
Type E
Compressors
Compressors
Pumps &
Pumps &
jD
jD jd B
jd B
Agricultural
Agricultural
Machinery
Machinery
Bearing Dimensions (mm) Basic Dynamic Load Rating Basic Static Load Rating
Bearing Dimensions (mm) Basic Dynamic Load Rating Basic Static Load Rating Designation d D T B (N) (N)
Designation d D T B (N) (N)
95JRT02 95 170 115 125 440 000 685 000
85JRJ02 85 150 120.0 125 365 000 585 000 95JRT01 95 190 125 130 800 000 1 340 000
90JRJ01 90 160 118.5 130 355 000 530 000 2O100-1 100 200 170 170 650 000 1 030 000
110JRJ01 110 200 150.0 160 625 000 995 000 2O110-1 110 220 180 185 875 000 1 370 000
Construction
Construction
2J110-2 110 220 180.0 190 875 000 1 370 000
Machinery
Machinery
120JRT04 120 220 160 165 810 000 1 340 000
(80x2) 2O120-11 120 220 180 183 850 000 1 430 000
120JRJ01 120 220 180.0 183 850 000 1 430 000 JC34 120 230 165 170 945 000 1 460 000
2J120-1 120 240 180.0 190 935 000 1 450 000 120JRT01 120 240 180 185 935 000 1 450 000
(80x2) 2O120-4 120 240 180 185 935 000 1 450 000
2J120-3M 120 240 180.0 180 935 000 1 450 000 JC38A 125 235 165 170 945 000 1 470 000
(80x2) JC39A 125 236 165 175.5 960 000 1 500 000
130JRT08 130 235 165 170 895 000 1 520 000
Machinery
Machinery
2O130-7 130 240 180 185 915 000 1 490 000
Mining
Mining
T 130JRT01 130 260 180 185 1 030 000 1 610 000
Type F
2O130-6 130 260 180 185 1 030 000 1 610 000
JC37A 130 265 166 166 1 140 000 1 700 000
2O140-1 140 250 155 160 865 000 1 480 000
170JRT01 170 340 230 230 1 660 000 2 760 000
jD
Rolling Stock
Rolling Stock
jd B
Railway
Railway
T
Type J
Bearing Dimensions (mm) Basic Dynamic Load Rating Basic Static Load Rating
Designation d D T B (N) (N) jD
Papermaking
Papermaking
jd T
B
Machines
Machines
2J110-1 110 225 70×2 150 935 000 1 430 000
120JRJ02A 120 240 160 180 935 000 1 450 000
T
T jD
Type H Bearing Dimensions (mm) Basic Dynamic Load Rating Basic Static Load Rating
jd B
Designation d D T B (N) (N)
Wind Power
Wind Power
D
T
Industry
Industry
JC27X 120 230 150 177 935 000 1 440 000
jD
d B
JC400K 120 230 150 177 885 000 1 340 000
jd B jD
jd T
Type K B
Steel Industry
Steel Industry
Bearing Dimensions (mm) Basic Dynamic Load Rating Basic Static Load Rating
jD
Designation d D T B (N) (N)
T jd
JC14 130 260 160 160 1 140 000 1 840 000 B
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
jD Bearing Dimensions (mm) Basic Dynamic Load Rating Basic Static Load Rating
jd B
Designation d D T B (N) (N)
J130-5/U130- 130 240 198 204 880 000 1 450 000
5DB+KL38 (80×2)
D 058 D 059
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for
Papermaking Machines
Compressors
Compressors
Pumps &
Pumps &
The Papermaking Process and Bearing Specifications ··············· D 068
Bearings featuring excellent durability under wet, dusty, and
Agricultural
Agricultural
Machinery
Machinery
high-temperature environments resulting in longer life, higher
limiting speed, and dramatically enhanced productivity. Bearing Tables
Construction
Machinery
Machinery
Molded-Oil™ Bearings ························································································ D 082
Machinery
Machinery
Triple Ring Bearings ···························································································· D 084
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 066 D 067
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Papermaking Machines
Dental
Dental
The Papermaking Process and Bearing Specifications
Compressors
Pumps &
Pumps &
Suction Couch Roll Paper Roll
Felt Roll Press Roll (1P–4P) Canvas Roll Breaker Stack Bottom Roll Reel Drum Roll
Agricultural
Agricultural
Wire Section Press Section Dryer Section Calender Reel
Machinery
Machinery
Section
Calender Top Roll Reel Spool Roll
Construction
Construction
Machinery
Machinery
Winder
Machinery
Machinery
Mining
Mining
Breast Roll
Press Center Roll
Rolling Stock
Rolling Stock
Expander Roll Wringer Roll Drying Cylinder PV Roll Calender Bottom Roll Paper Roll Rider Roll
Railway
Railway
Turning Roll Suction Pick-Up Roll Calender Queen Roll Unwinding Stand Winder Drum Roll
Yankee Dryer
Papermaking
Papermaking
Machines
Machines
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
Molded-Oil™ Bearings Triple Ring Bearings Smear-Resistant Spherical CA Series TL Series Deep Groove Ball Bearings for
These bearings provide excellent Easy-to-use, uniquely structured Roller Bearings Spherical Roller Bearings Spherical Roller Bearings High-Speed Expander Rolls
performance without oil leakage in bearings that feature no creep, high Bearings with improved anti-smearing Featuring superior radial load capacity, Ideal for high temperature equipment, Special bearings that suppress friction
environments with moisture or paper precision, and long life. performance through a DLC coating on alignment, and excellent strength, these these tough and long-life bearings resist torque and surface damage such as
dust. the rolling elements. bearings are equipped with a machined inner ring fracture, boost productivity, smearing.
Molded-Oil uses an optimized molding Major applications: press rolls, breaker cage and conform to high running and lower costs.
method and composition that enables stack rolls accuracy requirements (ISO tolerance
high-speed operation, allows for easy Major applications: Inner side bearings
for suction rolls, soft Class 5). Major applications: Press Roll,Drying
handling, and is environmentally friendly.
SOLUTIONS
SOLUTIONS
calendar rolls Roll,Canvas Roll,
INDUSTRY
INDUSTRY
Major applications: large diameter rolls
Major applications: raw material conveyors, such as suction rolls, PV Roll,Calernder Roll
carrier rope sheaves, press rolls,
suction rolls calender rolls and reel
drum rolls.
D 068 D 069
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Papermaking Machines
Dental
Dental
High-Performance Standard Bearings for Industrial Machinery TL Series Spherical Roller Bearings
NSKHPS™ bearings redefine the standard. Dryer rolls are generally used under high-temperature conditions that can lead to
Compressors
Compressors
fracture of the bearing inner ring, which may result in work stoppage. NSK's TL
Pumps &
Pumps &
The new NSKHPS Series fully incorporates the advantages of NSK’s world-class design, Series bearings offer long life, sufficient
sufficient strength to resist inner ring fractures, superior
materials, and manufacturing technologies into new products with greater strength and dimensional stability under high-temperature conditions, and long life due to superior
higher accuracy, setting a new standard for bearings. hardness. These characteristics all contribute to greatly improved productivity.
Agricultural
Machinery
Machinery
and large-size bearings for press rolls.
Compared with conventional bearings ・・・
2 Temperature
up to Features
Times 200°
C
Construction
Construction
Longer 500
Machinery
Machinery
(Max.)
TL spec. steel
450 Carburized steel
ring strength
As a result, NSKHPS bearings reduce maintenance costs and facilitate the downscaling of related surface-hardening heat treatments
Machinery
Machinery
250
equipment. developed by NSK dramatically
Mining
Mining
enhance inner ring strength against 200
2. High-temperature dimensional stabilizing treatment as standard increasing hoop stress caused by 150
High-temperature dimensional stabilization up to 200 ˚C is achieved through the application of NSK’s rising shaft temperature.
proprietary material heat treatment technology. 100
As a result, NSKHPS bearings can be used in a wide range of applications. 105 106 107 108 109
Revolutions Until Fracturing Occurs
Rolling Stock
Rolling Stock
3. Wide lineup
Railway
Railway
A wide range of bearings are available, including giant and wide-roll sizes.
99.9
99
TL spec. steel
Carburized steel with dimensional
Designations Pages C266 to C287 90 stabilizing treatment
Papermaking
50 Bearing steel with dimensional
Machines
Machines
stabilizing treatment
NSKHPS™ Cylindrical Roller Bearings Increased hardness of the raceway
surface provides longer life when
Features
Features
foreign debris is present. 10
Wind Power
Bearing Life Temperature: 130˚C
Industry
Industry
1
60% Wide
Lineup
105 106
Stress Repetitions
107 108
Longer
(maximum)
Steel Industry
Bearing steel with standard
conventional bearings thanks to optimization of the featuring a range of sizes for a high degree of versatility Dimensional 0.06 Bearing steel with dimensional
stabilizing treatment
bearing's internal design and improvement of processing across general-purpose applications: stability under 0.05
technology. ・Pressed-steel cage with high cost-performance high temperatures 0.04 Bearing temperature: 130˚C
・Highly reliable machined-brass cage
・P
olyamide-resin cage with excellent heat and chemical Dimensional stability under high 0.03
100˚C
resistance temperatures is standard. (Max.
200 °C) 0.02
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
0.01 70˚C
130˚C
150˚C
D 070 D 071
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Papermaking Machines
Dental
Dental
Molded-Oil™ Bearings Smear-Resistant Spherical Roller Bearings
Molded-Oil™ bearings are lubricated with NSK’s own special oil-containing Newly developed smear-resistant spherical roller bearings feature
Compressors
Compressors
material. Molded-Oil consists of lubricating oil and a polyolefi n resin with an improved durability thanks to NSK’s original DLC* coating on the
Pumps &
Pumps &
affinity for oil. Oil slowly seeping from this material provides ample lubrication rolling contact surface of the rollers.
to the bearing for extended periods.
Designations Pages D082 and D083 *DLC: Hard coating mainly consisting of carbon (diamond-like carbon)
Agricultural
slippage between the raceway surface of the inner and outer rings
Machinery
Machinery
Features and the roller surface may occur in bearings used under light
load inside papermaking machinery and in applications with poor
Molded-Oil bearings are designed to
lubrication.
Molded-Oil
prevent the bearings are designed
entry of dust and liquidsto A DLC coating drastically improves anti-smearing performance.
Excellent prevent
such as the entry
water, of dust
which canand liquids
wash out Optimal Optimization of composition and
Excellent in
performance suchoil.
the asSealed
water, types
whichcan
canbewash
usedoutin Optimal and
composition Optimization of composition and
molding improves strength and
performance in composition and
Construction
Construction
water- and dust- the oil. Sealed environments.
contaminated types can be used in
molding methods molding high-speed
enables improves strength and
operation.
Machinery
Machinery
water- and dust-
contaminated contaminated environments. molding
enable methods
high-speed enables high-speed operation.
contaminated
environments *Water and dust dramatically accelerate bearing
damage. In dust
orderdramatically
to realize stable operation, we
enable high-speed
operation
environments *Water and
recommend usingtoseals
damage. In order
accelerate
to prevent
realize
bearing
water andwe
stable operation, operation Inner bore dimensions ranging from 80 mm to 240 mm
dust from getting
recommend usinginseals
the bearing.
to prevent water and
dust from getting in the bearing.
<Applications>
・Inner side bearings for suction rolls in press section
・Bearings for soft calender rolls in calender section
Machinery
Machinery
Mining
Mining
Features
Packing the bearing with Molded-Oil Bearings are lubricated by small NSK independently developed its DLC coating for bearings. Because the elastic modulus of the
Packing the bearing
after surface treatmentwith Molded-Oil
allows for Environmentally Bearings
quantitiesare lubricated
of oil diffusedby
bysmall
the coating is close to that of the substrate base, the coating can better follow the elastic deformation
Low torque after surface
smooth treatment
rotation allows
of rolling for
elements. Environmentally
friendly quantities of consequently
Molded-Oil, oil diffused byminimizing
the Composite carbon layer
Low torque smooth rotation of rolling elements. friendly Molded-Oil,
Coating
of the base metal. The adhesion of the coating to the base metal is also improved, making it less
oil leakage. consequently minimizing
Rolling Stock
Rolling Stock
Foundation layer
oil leakage. likely to be removed even at high surface pressure. (The composition of this layer differs from that
Substrate
Railway
Railway
of the base material and the composite
carbon layer in atomic structure)
Papermaking
Coating Mid-layer
Foundation layer
Machines
Machines
(The composition of this layer differs from that Foundation layer
Substrate (The composition of this layer is similar to that of
of the base material and the composite Substrate
carbon layer in atomic structure) the substrate in atomic structure but differs
from that of the composite carbon layer)
Fig. 1
Composite carbon layer
Twin-disc test
Wind Power
Wind Power
Coating Mid-layer
Industry
Industry
Two disc test pieces Foundation Alayerrolling-contact test was conducted under boundary lubrication
Substrate (The composition of this layer is similar to that of
Close-up of Molded-Oil™ 100 m conditions
the substrate and
in atomic structure butsliding
differs contact conditions in which the speeds of
from that oftwo disc test
the composite carbonpieces
layer) were set differently. (Fig. 2)
Driven
side
Steel Industry
Steel Industry
Bearings with
Portion containing mostly
Drive → Test
lubricating oil NSK DLC coating
side stopped.
The lubricating oil is mineral oil-based.
Bearings without
Smearing occured after 1.5 hours
Portion containing mostly polyolefin NSK DLC coating
Polyolefin is an environmentally sound 0 50 100 150 200
material used for packaging food in Test Time (h)
Loading
SOLUTIONS
SOLUTIONS
supermarkets, replacing dioxin-generating
INDUSTRY
INDUSTRY
For general use For high-speed operation vinyl chloride. Fig. 2
Note that this bearing has certain restrictions in regards to ambient operating temperatures and limiting speeds (dmn).
Refer to the Molded-Oil bearings catalog (Cat. No. E1216) for details. See Page 3 of the same catalog for relevant handling
precautions.
D 072 D 073
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for Papermaking Machines
Dental
Dental
Triple Ring Bearings Bearing Designations
Combination tapered roller bearings have typically been used for the outside of TL Series Spherical Roller Bearings
Compressors
Compressors
controlled crown rolls (CCR) and spherical roller bearings for the inside. Switching
Pumps &
Pumps &
to high-precision, high load capacity triple ring bearings prevents creep, facilitates
easier mounting, and extends operating life.
Bearing Designation
Desgnations Page D084
Example : TL 23152 CA g3 M K E4 C3 S11
Max. operating temperature: less than 200 °C
Features (Special specification)
Agricultural
Agricultural
Machinery
Machinery
Spherical roller bearings (Bearing type) ,
Width Series 3 (Bearing Series) , Radial internal clearance C3 (Internal clearance )
Diameter Series 1 (Bearing Series),
High-load capacity design CC roll
Bearing bore 260 mm (Bore number) Outer ring with oil groove and oil holes (External features)
Construction
CC roll
Machinery
Machinery
Long life Oil pressure
(uses vacuum-melted, carburized steel)
Center shaft (stationary)
Molded-Oil™ Bearings
High precision
Machinery
Machinery
(dimensional and rotational precision)
Mining
Mining
Bearing Designation
Finite element analysis of
housing design for triple Example : 22212 L12 CAM C3
Optimal inner ring ring bearings.
Rolling Stock
Rolling Stock
design for lubrication Spherical roller bearings (Bearing type) , Radial internal clearance C3
Railway
Railway
Width Series 2 (Bearing Series ) , (Internal clearance)
Bearing load distribution is
Diameter Series 3 (Bearing Series) , Machined-brass
minimized by finite element
Bearing bore 90 mm (Bore number) cage (Cage type)
method (FEM) analysis,
thereby contributing to an
Molded-Oil™ for high-speed, L11 for general use)
Lubrication hole and optimized structural design 0.00E·00 2.40E·00
Y
groove provided on
X
of the housing for paper LEVELS : 8 DELATA : 3.43E-01 Z
Papermaking
Papermaking
inner and outer rings machine manufacturers.
Machines
Machines
Maximum principal stress distribution
Wind Power
Industry
Industry
Deep groove ball bearings are characterized by high performance and quality. This top-ofthe-
Bearing Designation
line design includes special bearings with low friction torque that minimize surface damage such
as smearing in high-speed expander rolls, maintenance-free sealed ball bearings with high-
performance seals, and silent ball bearings suitable for motors and pumps.
Example : 2SL 180-2 UPA
Steel Industry
Steel Industry
Triple ring bearings
(Spherical roller bearings) Special accuracy (Tolerance class)
SOLUTIONS
INDUSTRY
INDUSTRY
D 074 D 075
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for the
Wind Power Industry
Compressors
Compressors
Pumps &
Pumps &
Example Bearing Designations ···································································· D 092
Agricultural
Agricultural
High-performance, high-quality bearings offer long life for
Machinery
Machinery
stable, low-maintenance operation.
Construction
Construction
Machinery
Machinery
Machinery
Machinery
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Wind Power
Wind Power
Industry
Industry
Steel Industry
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 086 D 087
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for the Wind Power Industry
Dental
Dental
Compressors
Compressors
Pumps &
Pumps &
Perspective View Perspective View
of a Nacell of a Gearbox
Agricultural
Agricultural
Machinery
Machinery
High-Speed Shaft
Construction
Construction
Machinery
Machinery
Machinery
Machinery
Mining
Mining
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Intermediate-
Speed Shaft
Wind Power
Wind Power
Main Shaft
Industry
Industry
Steel Industry
Steel Industry
Generator
Planetary
Gearbox Carrier
Planetary
SOLUTIONS
SOLUTIONS
Gear
INDUSTRY
INDUSTRY
D 088 D 089
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
■Bearings for the Wind Power Industry
Dental
Dental
Bearing Features
CA Series Spherical Roller
Bearings QJ Series Four-Point-
Compressors
Compressors
Contact Ball Bearings
Pumps &
Pumps &
CA Series double-row self-aligning spherical roller bearings
feature a machined-brass cage and high load capacity, The inner ring is split radially into two pieces.
superior durability, and high resistance to wear. This design allows one bearing to sustain significant axial
The CA Series is especially suitable for applications with loads in either direction with high axial load capacity. This
heavy loads or shocks. type is suitable for carrying pure axial loads or combined
loads where axial load is high.
■ Applications: Main shafts
Agricultural
Agricultural
Machinery
Machinery
■ Applications : Gear Box intermediate-speed shafts,
high-speed shafts
Construction
Machinery
Machinery
maximum possible number of rollers and can sustain much
heavier loads than cylindrical roller bearings of the same size Bearings
with cages. A layer of insulation is formed on the outer ring surface.
The boundary dimensions are identical to a standard
■ Applications: Planetary carriers (NCF), Planetary gears (NNCF) bearing, enabling easy replacement.
■ Applications: Generators
Machinery
Machinery
Mining
Mining
XM Series High Load Capacity
Cylindrical Roller Bearings
By increasing the number of rollers, NSK has reduced the
Super-TF™ Bearings
Rolling Stock
Rolling Stock
surface pressure exerted on the contact area between
the rollers and rings, thereby increasing load capacity and
Railway
Railway
extending the life of the bearing.
Super-TF bearings were developed with innovative materials
and heat treatment technology for increased durability
■ Applications: Gearboxes
under harsh conditions.
They combine long service life with high resistance to wear
and seizure to achieve outstanding cost performance even
under contaminated lubrication conditions.
Papermaking
Papermaking
Machines
Machines
HR Series High-Load Capacity
Tapered Roller Bearings
HR Series tapered roller bearings are capable of taking
combined heavy radial loads and axial loads in one
Wind Power
Wind Power
direction.
AWS-TF™ Bearings
Industry
Industry
The HR series features tapered rollers guided by larger
rollers for superior high-load ratings.
AWS-TF bearings were developed with a combination of
■ Applications: Gearboxes special heat treatment technology and materials. They
provide excellent resistance to flaking, including white-
structure flaking.
Steel Industry
Steel Industry
Bearings With Black Oxide
Coating
These bearings feature a black oxide coating based on the
DIN50938 standard to suppress white-structure flaking.
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
Standard bearing steel, carburized steel, or original NSK
materials (Super-TFTM, AWS-TFTM) can be used.
■ Applications: Gearboxes
D 090 D 091
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for the Steel Industry
Compressors
Compressors
High-performance bearings help maximize uptime and reduce Bearings for Sintering Equipment ······························································ D 098
Pumps &
Pumps &
maintenance costs.
(*1) AR Series Sealed-Clean Bearings for Pallet Wheels
–2J and 2M Series for Inboard Rollers
Agricultural
Agricultural
Machinery
Machinery
Bearings for BOFs and Converters ···························································· D 102
Construction
Machinery
Machinery
Bearings for Continuous Casting Machines ········································ D 106
Machinery
(*1)
Mining
Mining
RNPH/PCR Series Split Cylindrical Roller Bearings
(for Segmented Rolls)
Rolling Stock
Rolling Stock
Bearings for Rolling Mills (for Roll Necks) ········································· D 128
Railway
Railway
KVS Series Extra-Capacity Sealed-Clean™
Four-Row Tapered Roller Bearings
Super-TF™ Bearings
Papermaking
Papermaking
Machines
Machines
Water-TF™ Bearings
Wind Power
Industry
Industry
Backing Bearings for Multi-Roll Rolling Cluster Mills ················ D 166
Steel Industry
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
Notes (*1): Photo courtesy of NIPPON STEEL & SUMITOMO METAL CORPORATION KASHIMA WORKS.
(*2): Photo courtesy of Nippon Steel & Sumikin Stainless Steel Corporation.
D 094 D 095
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
A complete product line for all steel mill processes delivers improved
productivity and lower maintenance costs thanks to
highly reliable long-life bearings.
Compressors
Compressors
Pumps &
Pumps &
Sintering machines
Agricultural
Agricultural
Machinery
Machinery
BOFs and converters
Construction
Machinery
Machinery
Machinery
Machinery
Mining
Mining
Conveyors
Rolling Stock
Rolling Stock
Railway
Railway
Papermaking
Papermaking
Machines
Machines
Multi-roll rolling cluster mills Chain conveyors
Plate mills
Wind Power
Wind Power
Industry
Industry
Rolling mills for steel pipes, steel bars,
wire rods, and sections
Tension levellers
Hot strip mills (roughing stand)
Cold rolling mills
Steel Industry
Steel Industry
Skin pass mills
Table rollers
Hot strip mills (finishing stand)
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
D 096 D 097
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for Sintering Equipment
Sealed-Clean Bearings for Pallet Wheels / Sealed-Clean Bearings for Inboard Rollers
Compressors
Compressors
Pumps &
Pumps &
❶ Stable machinery operation through higher reliability and longer operating life
Benefits ❷ Cleaner areas adjacent to equipment
❸ Lower maintenance costs
Agricultural
Agricultural
1. Operating conditions 2. Problems 3. Countermeasures
Machinery
Machinery
Typical problems with bearings
for sintering equipment AR-Series Sealed-Clean Bearings for
Features Pallet Wheels
Sealed-Clean Bearings for Inboard
Features Rollers–2J, 2M Series
Scale ・Optimum crowning of the roller raceway surface ・Higher load capacity (by outer ring thickness design
High Heavy Low
Construction
Construction
(sintered
Machinery
Machinery
temperature loads speed Problem 1 enables resistance to unbalanced wheel load with high strength and full-complement roller type)
particles)
・High sealing performance (featuring a special contact ・Improvement of axial load capacity
Premature failure of bearings for seal) ・High sealing performance (featuring a special contact
pallet wheels and bearings for ・Packed with grease featuring excellent heat and seal)
inboard rollers (plain bearings) pressure resistance ・Packing of grease with excellent heat and
・Easier handling (one-piece design with fastening ring pressure resistance
inner ring) ・Easier handling (one-piece design with fastening ring
Machinery
Machinery
adopted for the inner ring)
Mining
Mining
Poor lubrication
Unbalanced Load
(Inboard bearings)
Rolling Stock
Rolling Stock
Railway
Railway
• Premature wear and flaking
• Seizure damage Designations Page D100 Designations Page D101
• Fracture of outer rings
Papermaking
Papermaking
Sintering equipment (Inboard bearings)
Machines
Machines
Durability Performance of Bearings in Field Test
Comparison of actual life extension in field tests
Wind Power
Newly developed structure 2.5 on average 3 at maximum
Industry
Industry
Contamination around equipment,
high maintenance costs
Estimated Reduction of
Frequent Leakage of Maintenance Costs
grease into
Steel Industry
Steel Industry
greasing Conventional
surroundings structure Maintenance cost
Newly developed
Maintenance cost Cost saving
structure
High operational Contamination Maintenance costs include replacement costs for bearings, seals, and
cost for grease around grease and operational costs associated with bearing replacement and
equipment, greasing.
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
high usage cost
Conventional structure If bearing life with the newly developed structure is 2.5 times longer on
average, the total reduction in maintenance costs is estimated to be
Newly developed structure 25 to 35 %.
D 098 D 099
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for BOFs and Converters
Extra-Large Split Bearings for BOFs and Converter Trunnions
Compressors
Compressors
Pumps &
Pumps &
❶ Bearings can be replaced without removing the bull gear, thus reducing maintenance costs
Benefits ❷ Further reduced maintenance costs by shortening length of bearing replacement work
❸ Reduced production downtime, which affects subsequent processes
(*1)
Agricultural
Agricultural
1. Operating conditions 2. Problems 3. Countermeasures
Machinery
Machinery
Typical problems with bearings
for BOFs and converters Features Extra-Large Split Bearings for BOFs and Converter Trunnions
Ultra-low
High Heavy
Construction
・Split design: (1) outer ring, (2) inner ring, (3) roller and cage assembly, and
Construction
speed and
Machinery
Machinery
temperature loads (4) fastening ring
rocking ・Integrated seal sliding surface with a fastening ring
Inboard bearings cannot be replaced Axle
without removing the bull gear box
(1)
(4)
(3)
Machinery
Machinery
(1)
Mining
Mining
(2)
(3)
Bull gear
(2)
Furnace body (4) Axle
Rolling Stock
Rolling Stock
driving unit
Railway
Railway
Axle
box
Papermaking
・Bearing Structure
Machines
Machines
BOFs and converters
Bearing replacement work is
time-consuming and requires
expensive maintenance costs
Wind Power
Wind Power
Industry
Industry
Sudden bearing replacement due Designations Pages D104 and D105
to unexpected failure causes large
production losses in subsequent
processes
Steel Industry
Steel Industry
Reduction of Maintenance Costs
Comparison of time required for bearing replacement work
Bearing type Comparison of time required for bearing replacement work in field test
Conventional structure
(one-piece type) 1
Newly developed structure
0.65 0.35 Reduction
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
(split type)
・The bearing replacement period reflects actual result for bearings with bore diameter of 1 200 mm to 1 400
mm.
Conventional structure ・The bearing with the newly developed structure reduced the time needed for bearing replacement work by
approximately 35 % and significantly reduced maintenance costs.
Note (*1): Photo courtesy of NIPPON STEEL & SUMITOMO METAL CORPORATION KASHIMA WORKS.
D 102 D 103
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for Continuous Casting Machines
Bearings for Guide Rolls
Compressors
Compressors
Pumps &
Pumps &
Benefits ❶
❷
Improved bearing durability reduces unplanned downtime
Less frequent roll segment replacement reduces maintenance costs
(*1)
Agricultural
Agricultural
1. Operating conditions 2. Problems 3. Countermeasures
Machinery
Machinery
Features SWR™ Bearings (Spherical Roller Bearings)
Heavy Typical problems with bearings
Heat Moisture
loads ・Improved wear resistance → Three times higher than AISI 52100 bearing steel
for continuous casting machines ・Improved flaking life → Five times higher than AISI 52100 bearing steel
Construction
Construction
Machinery
Machinery
・Improved toughness of material core
(prevention of cracks) → Five times stronger than AISI 52100 bearing steel
Ultra-low Roll Differential sliding specific to
Scale spherical roller bearings
Designations Pages D108 to D115
speed deflection
SWR Bearing CAT.No.E1242
Microstructure (TEM)
Machinery
Machinery
Mining
Mining
Uneven wear
Rolling Stock
SUJ2 1μm SWR 1μm SWR
Railway
Railway
Wear Features RUB Series Cylindrical Roller Bearings With
Aligning Rings (for Free End)
Continuous casting machine
・Cylindrical roller bearings with self-aligning capabilities prevent internal wear problems caused by sliding
Papermaking
Papermaking
Flaking ・Smooth relief of roll expansion
Machines
Machines
・Available in easy-to-handle cage and higher load capacity full complement types
Outer ring raceway surface
Wind Power
Wind Power
Industry
Industry
Roll segment unit
Flaking and cracking
Steel Industry
• Expansion of roll gaps (failure of rolls) Features RNPH/PCR Series Split Cylindrical Roller
Bearings (for Segmented Rolls)
• Decline in product quality ・Cylindrical roller bearings with self-aligning capabilities prevent
• Unexpected downtime wear problems caused by sliding
• High bearing usage cost ・Full-complement, higher load capacity design
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
・Multi-functional seal and high-rigidity plummer block unit
Note (*1): Photo courtesy of NIPPON STEEL & SUMITOMO METAL CORPORATION KASHIMA WORKS.
D 106 D 107
INDUSTRYSOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for Rolling Mills
Four-Row Tapered Roller Bearings for Roll Necks
Compressors
Compressors
Pumps &
Pumps &
❶Higherreliability and longer operating life prevent unexpected accidents
Benefits ❷Bearingseal requires less cleaning of work environment and reduces grease consumption
❸Lower maintenance costs
(*1)
Agricultural
Agricultural
1. Operating conditions 2. Problems 3. Countermeasures
Machinery
Machinery
Design countermeasures
Vibration
High and Heavy
and Typical problems for work roll bearings Features KVS Series Extra-Capacity Sealed-Clean™ Four-Row Tapered Roller Bearings
low speeds loads
Impact ・L oad capacity increased by 15%~35% compared to conventional sealed bearings
Construction
Construction
・Adoption of Super-TF™ steel as standard
Machinery
Machinery
(1) Open four-row
tapered roller bearings ・A new type of intermediate seal controls negative pressure during operation to prevent infiltration of water
・Improved sealing through usage of heat- and wear-resistant sealing materials
High Water
temperature Scale infiltration ・Easier handling of seals
(a) Large grease
consumption (b) Premature failure
and high due to poor
Machinery
Machinery
Major target mills: maintenance lubrication
Mining
Mining
◦Hot strip mills ◦Cold rolling mills costs
Rolling Stock
tapered roller bearings
Railway
Railway
Work roll
(WR)
Severe operating conditions, KVS
including high load, debris, and
water entry
Papermaking
Papermaking
Tandem hot strip mill
Machines
Machines
Material Countermeasures 1
Flaking
BUR Features Super-TF™ Bearings
・Adoption of Super-TF™ material
・C
ontrol of retained austenite reduces stress concentrations resulting from dents caused by infiltration of debris
WR
Wind Power
Wind Power
Outer ring
Industry
Industry
raceway surface Comparison of Actual Life Extension in Field Test
Super-TF™ steel is is standard for the
Conventional Sealed
Bearing
1 KVS Series but can also be used with
the KVE Series.
KVS Bearing 2
Steel Industry
Steel Industry
Material Countermeasures 2
SOLUTIONS
INDUSTRY
INDUSTRY
High bearing Comparison of Actual Life Extension in Field Test
Unexpected downtime
usage cost Water-TF™ steel is used as a special-
Conventional Steel 1 purpose specification for the KVS
Material for Water Series, though it can also be used with
(1) Open four-row tapered (2) Sealed four-row tapered TF Bearing 3
the KVE Series.
roller bearing roller bearing
Note (*1): Photo courtesy of NIPPON STEEL & SUMITOMO METAL CORPORATION KASHIMA WORKS.
D 128 D 129
INDUSTRYSOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Bearings for Rolling Mills
Four-Row Cylindrical Roller Bearings for Roll Necks
Compressors
Compressors
Pumps &
Pumps &
❶Higher
reliability and longer operating life prevent unexpected downtime
Benefits ❷Lowermaintenance costs
❸Smoother rolling improves plate making precision
(*1)
Agricultural
Agricultural
1. Operating conditions 2. Problems 3. Countermeasures
Machinery
Machinery
Features Super-TF™ RV Series Four-Row Cylindrical Roller Bearings
Typical problems for backup roll bearings
Vibration ・Adoption of long-life Super-TF steel results in longer durability, even under boundary lubrication with insufficient
Heavy EHL oil film formation
and loads ・H
igher load capacity
Construction
Construction
shocks
Machinery
Machinery
・H
igher rotational accuracy
(1) Plain bearings
Machinery
making precision
Mining
Mining
Major target mills:
◦Plate mills ◦Hot strip mills ◦Cold rolling mills
◦Skin pass mills ◦Temper rolling mills (2) Rolling bearings
(four-row cylindrical roller bearings)
◦Barmills ◦Rodmills ◦Sectionmills
Rolling Stock
Rolling Stock
Backup roll (BUR) RV (Brass cage) RV (Pin cage)
Railway
Railway
Work roll (WR) Harsher lubrication conditions
and rolling load
Conventional Steel 1
Papermaking
Papermaking
Tandem cold rolling mill Insufficient EHL oil
Machines
Machines
Super-TF Steel 2
film formation
BUR
Flaking Super-heavy
loads
Features Super-TF™ RV Series Stud-Type Four-Row Cylindrical Roller Bearings
Wind Power
Wind Power
WR Outer ring raceway surface
Target: bearings for backup rolls of plate mills
Industry
Industry
・S
olid-type rollers and a stud-type cage were developed to protect against roller breakage.
Cracks on rollers ・Higher
load capacity
・Adoption of long-life Super-TF steel
・H
igher rotational accuracy
Steel Industry
Steel Industry
Seizure
SOLUTIONS
SOLUTIONS
INDUSTRY
INDUSTRY
Designations Pages D144 to D165
Instruction Manual CAT.No.E9001 (Roll Neck Bearing Manual)
High bearing Unexpected production
usage cost downtime Super-TF Material Pages A258 to A261
(1) Plain bearing (2) Rolling bearing
Note (*1): Photo courtesy of NIPPON STEEL & SUMITOMO METAL CORPORATION KASHIMA WORKS.
D 140 D 141
INDUSTRY SOLUTIONS
Handpieces
Handpieces
Air Turbine
Air Turbine
Dental
Dental
Backing Bearings for Multi-Roll Rolling
Cluster Mills
Compressors
Compressors
Pumps &
Pumps &
❶ Higher reliability and longer operating life prevent unexpected downtime
Benefits ❷ Lower maintenance costs
❸ Smoother rolling of backing bearing roll improves plate-making precision.
(*1)
Agricultural
Agricultural
1. Operating conditions 2. Problems 3. Countermeasures
Machinery
Machinery
Features Super-TF™ Backing Bearings
Typical problems with backing bearings ・Improved performance and durability under harsh load conditions and poor oil-film formation
・Outer ring: optimized hardness for regrinding and ring thickness for strength
Construction
Construction
・Inner ring: adoption of Super TF steel results in longer life even under poor lubrication
Machinery
Machinery
Impact Heavy Low viscosity ・Sealed Type (2U): Strong sealing maintains optimized internal pressure under oil mist or oil-air lubrication.
Harsh lubrication
load load oil lubrication conditions
Machinery
Mining
Mining
Harsher load
Rolling Stock
Rolling Stock
Railway
Railway
Insuffcient EHL Oil
film formation
E.g. Sendzimir Mill
Papermaking
Papermaking
Machines
Machines
Raceway Fatigue of outer ring Adoption of Super-TF Material
fatigue outside surface
Regrinding
Wind Power
Wind Power
(Outer ring)
Industry
Industry
Backing bearings of a roll assemble unit
Flaking
Inner ring raceway surface
Steel Industry
Steel Industry
Distribution of carbides and carbonitrides in a Super-TF bearing.
(x 4000 magnification).
SOLUTIONS
INDUSTRY
INDUSTRY
High bearing usage cost
Backing bearings
Note (*1): Photo courtesy of Nippon Steel & Sumikin Stainless Steel Corporation.
D 166 D 167