Matrix Stimulation Manual Rev4.0
Matrix Stimulation Manual Rev4.0
Matrix Stimulation Manual Rev4.0
Revision: 4.0
Date: April 1, 2015
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Table of Content
TABLE OF CONTENT ...............................................................................................................................................................2
GENERAL-ACIDIZING AND WELL STIMULATION ....................................................................................................................................9
ACID SYSTEMS......................................................................................................................................................................10
HYDROCHLORIC ACID......................................................................................................................................................................11
Chemistry .............................................................................................................................................................................11
Physical properties...............................................................................................................................................................11
Production............................................................................................................................................................................12
Industrial market .................................................................................................................................................................12
Safety....................................................................................................................................................................................13
Hydrochloric Acid used in the oil field.................................................................................................................................13
Dissolving Power of HCl acid...............................................................................................................................................14
HYDROFLUORIC ACID ......................................................................................................................................................................16
Acidity...................................................................................................................................................................................16
Safety....................................................................................................................................................................................17
Materials ..............................................................................................................................................................................17
Mixing...................................................................................................................................................................................18
Fluid selection: .....................................................................................................................................................................18
MUD DAMAGE REMOVAL ACID “MDR”..........................................................................................................................................20
Fluid Composition ................................................................................................................................................................20
Compatibility and Inhibition................................................................................................................................................20
Mixing...................................................................................................................................................................................21
S288 EMULSIFIED ACID SYSTEM “EAS” ...........................................................................................................................................22
Introductory summary ........................................................................................................................................................22
Description ...........................................................................................................................................................................23
Application ...........................................................................................................................................................................24
S288 Benefits........................................................................................................................................................................24
Usage....................................................................................................................................................................................24
Mixing Procedures:..............................................................................................................................................................25
S288 Physical Properties .....................................................................................................................................................25
S212G/S212 ACETIC ACID ORGANIC ACID SYSTEM ...........................................................................................................................27
Overview...............................................................................................................................................................................27
Safety....................................................................................................................................................................................27
Physical Properties...............................................................................................................................................................28
Concentration ......................................................................................................................................................................28
Compatibility........................................................................................................................................................................29
Mixing...................................................................................................................................................................................29
S211 FORMIC ACID ORGANIC ACID SYSTEM .....................................................................................................................................31
Overview...............................................................................................................................................................................31
Safety....................................................................................................................................................................................31
Physical properties...............................................................................................................................................................32
Concentration ......................................................................................................................................................................32
Compatibility........................................................................................................................................................................32
Mixing...................................................................................................................................................................................32
S1000 CLEAN DIVERTING ACID ........................................................................................................................................................33
VISCOELASTIC ACID DIVERTING SYSTEM CDA....................................................................................................................................33
Overview...............................................................................................................................................................................33
Features................................................................................................................................................................................33
Benefits.................................................................................................................................................................................33
Application ...........................................................................................................................................................................33
Technology...........................................................................................................................................................................34
Typical concentrations ........................................................................................................................................................35
Physical Properties...............................................................................................................................................................35
Rheological Profile ...............................................................................................................................................................35
S1001 FIBERDIVERT DEGRADABLE FIBER ACID DIVERTER ..................................................................................................................38
Product Features..................................................................................................................................................................38
Product Applications............................................................................................................................................................38
Principal Uses.......................................................................................................................................................................38
PHYSICAL AND CHEMICAL PROPERTIES.............................................................................................................................39
Material Compatibility ........................................................................................................................................................39
Handling and Storage..........................................................................................................................................................39
Shipping................................................................................................................................................................................39
S1002 SELF DEGRADABLE DIVERTING AGENT-COURSE .......................................................................................................................40
Product Features..................................................................................................................................................................40
Product Applications............................................................................................................................................................40
Principal Uses.......................................................................................................................................................................40
PHYSICAL AND CHEMICAL PROPERTIES.............................................................................................................................41
Handling and Storage..........................................................................................................................................................41
S1003 SELF DEGRADABLE DIVERTING AGENT-FINE ............................................................................................................................42
Product Features..................................................................................................................................................................42
Product Applications............................................................................................................................................................42
Principal Uses.......................................................................................................................................................................42
PHYSICAL AND CHEMICAL PROPERTIES.............................................................................................................................43
Handling and Storage..........................................................................................................................................................43
S1004 SELF DEGRADABLE DIVERTING AGENT LOW TEMP-COURSE .....................................................................................................44
Product Features..................................................................................................................................................................44
Product Applications............................................................................................................................................................44
Principal Uses.......................................................................................................................................................................44
PHYSICAL AND CHEMICAL PROPERTIES.............................................................................................................................45
Handling and Storage..........................................................................................................................................................45
S1005 SELF DEGRADABLE DIVERTING AGENT LOW TEMP-FINE ..........................................................................................................46
Product Features..................................................................................................................................................................46
Product Applications............................................................................................................................................................46
Principal Uses.......................................................................................................................................................................46
PHYSICAL AND CHEMICAL PROPERTIES.............................................................................................................................47
Handling and Storage..........................................................................................................................................................47
S310 ACID GELLING AGENT –CROSSLINKED ACID ..............................................................................................................................48
DESCRIPTION........................................................................................................................................................................48
APPLICATION........................................................................................................................................................................48
MIXING AND DEPLOYMENT................................................................................................................................................48
ADVANTAGES.......................................................................................................................................................................48
USAGE...................................................................................................................................................................................49
VISCOSITY DATA, 15% HCI, 1.5% S310 ...............................................................................................................................49
PHYSICAL PROPERTIES.........................................................................................................................................................49
S410 ACID GELLING AGENT -BUFFER...............................................................................................................................................50
DESCRIPTION........................................................................................................................................................................50
APPLICATION........................................................................................................................................................................50
ADVANTAGES.......................................................................................................................................................................50
USAGE...................................................................................................................................................................................50
PHYSICAL PROPERTIES.........................................................................................................................................................50
S411 CROSS-LINKER FOR S310 SYSTEM ..........................................................................................................................................51
DESCRIPTION........................................................................................................................................................................51
APPLICATION........................................................................................................................................................................51
ADVANTAGES.......................................................................................................................................................................51
USAGE...................................................................................................................................................................................51
PHYSICAL PROPERTIES.........................................................................................................................................................51
Rheological Profile ...............................................................................................................................................................51
STIMULATION ADDITIVES....................................................................................................................................................57
S101 CORROSION INHIBITOR ..........................................................................................................................................................58
Feeding and Dosage............................................................................................................................................................58
S320 H2S SCAVENGER AGENT .....................................................................................................................................................63
Definition:.............................................................................................................................................................................63
Benefits:................................................................................................................................................................................63
Applications:.........................................................................................................................................................................63
Physical properties...............................................................................................................................................................63
Packaging:............................................................................................................................................................................63
Handling ...............................................................................................................................................................................63
SURFACTANTS- GENERAL ................................................................................................................................................................64
Etymology ............................................................................................................................................................................64
Properties .............................................................................................................................................................................64
Applications..........................................................................................................................................................................64
Classification ........................................................................................................................................................................64
S280 SURFACTANT – FOAMING AGENT-ANIONIC ....................................................................................................................68
PHYSICAL AND CHEMICAL PROPERTIES.............................................................................................................................68
Product Benefits...................................................................................................................................................................68
Principal Uses.......................................................................................................................................................................68
Feeding and Dosage............................................................................................................................................................68
Handling and Storage..........................................................................................................................................................68
Shipping................................................................................................................................................................................68
S281 SURFACTANT/SILT SUSPENDING AGENT-CATIONC .....................................................................................................................69
Principal Uses.......................................................................................................................................................................69
Applications..........................................................................................................................................................................69
General Description .............................................................................................................................................................69
Typical concentrations ........................................................................................................................................................69
Safety Data...........................................................................................................................................................................69
Packaging.............................................................................................................................................................................69
S284 SURFACTANT AGENT-NONIONIC....................................................................................................................................70
PHYSICAL AND CHEMICAL PROPERTIES.............................................................................................................................70
Product Benefits...................................................................................................................................................................70
Principal Uses and dosage ..................................................................................................................................................70
Handling and Storage..........................................................................................................................................................70
Shipping................................................................................................................................................................................70
S222 ACID ANTI-SLUDGE AGENT ....................................................................................................................................................71
Introductory summary ........................................................................................................................................................71
Product Benefits:..................................................................................................................................................................71
Principal uses: ......................................................................................................................................................................71
General Description:............................................................................................................................................................71
Feeding and Dosage:...........................................................................................................................................................71
Handling and Storage:.........................................................................................................................................................71
Shipping:...............................................................................................................................................................................71
Handling ...............................................................................................................................................................................87
Disadvantages .....................................................................................................................................................................87
S-303 FRICTION REDUCER..............................................................................................................................................................88
Description: ..........................................................................................................................................................................88
Application: ..........................................................................................................................................................................88
Typical Properties: ...............................................................................................................................................................88
Safety and Handling: ...........................................................................................................................................................88
S891, S892, S893 POLYURETHANE BALL SEALERS ...................................................................................................................89
Identification of the Substance ...........................................................................................................................................89
Description, Features, and Benefits....................................................................................................................................89
S890 BIO-DEGRADABLE BALL SEALERS .........................................................................................................................................90
Identification of the Substance ...........................................................................................................................................90
Description, Features, and Benefits....................................................................................................................................90
SECTION -2: FRACTURING MATERIALS................................................................................................................................93
S500 POLY SACCHARIDE GUAR .......................................................................................................................................................94
Identification of the Substance ...........................................................................................................................................94
Description, Features, and Benefits....................................................................................................................................94
Limitations............................................................................................................................................................................94
Physical Properties...............................................................................................................................................................94
Packaging.............................................................................................................................................................................94
HSE........................................................................................................................................................................................94
S811 BREAKER AID ........................................................................................................................................................................95
Identification of the Substance ...........................................................................................................................................95
Description, Features, and Benefits....................................................................................................................................95
Usage....................................................................................................................................................................................95
Physical Properties...............................................................................................................................................................95
HSE........................................................................................................................................................................................95
S812 LIQUID BREAKER ...................................................................................................................................................................96
Identification of the Substance ...........................................................................................................................................96
Description, Features, and Benefits....................................................................................................................................96
Usage....................................................................................................................................................................................96
Physical Properties...............................................................................................................................................................96
HSE........................................................................................................................................................................................96
S706 HIGH PH BUFFER ...................................................................................................................................................................97
Identification of the Substance ...........................................................................................................................................97
Description, Features, and Benefits....................................................................................................................................97
Usage....................................................................................................................................................................................97
Physical Properties...............................................................................................................................................................97
HSE........................................................................................................................................................................................97
S615 DELAYED BORATE CROSSLINKER ..............................................................................................................................................98
Identification of the Substance ...........................................................................................................................................98
Description, Features, and Benefits....................................................................................................................................98
Usage....................................................................................................................................................................................98
Physical Properties...............................................................................................................................................................98
HSE........................................................................................................................................................................................98
S809 ENCAPSULATED BREAKER HT...................................................................................................................................................99
Identification of the Substance ...........................................................................................................................................99
Description, Features, and Benefits....................................................................................................................................99
Usage....................................................................................................................................................................................99
Physical Properties.............................................................................................................................................................100
HSE......................................................................................................................................................................................100
Acid is used to stimulate production in all types of formations including injection, gas and/or oil producing,
and disposal. Acids can be categorized into organic and inorganic, and various combinations of these two
types are also used in specialty applications. Acid treatment types can be defined by injection rate and
pumping pressure. Acid stimulation treatments carried out below formation fracture pressures are termed
“Matrix Acidizing Treatments” while those carried out at pressures greater than formation fracture pressures
are categorized as “Fracture Acidizing Treatments”.
OiLSERV develops acid systems for formations in all areas and formations in which we operate. OiLSERV has
successfully completed treatments in many of the more challenging regions for acidizing, such as in those
containing heavy crude oil, long carbonate intervals with high permeability contrasts in between the different
layers. In these cases, zonal coverage to achieve maximum recovery of the oil in place is vital. OiLSERV has
sourced acid chemistry that not only diverts the treatment fluids to the damaged zone, but also the
technology leaves no damage behind. This allows maximum retention of original permeability in addition to
clean and highly conductive wormhole deep inside the formation.
OiLSERV also offers recompletion services, designing treatments for existing production and injection wells.
We utilize an integrated approach in order to design the best treatment for our customer’s field or well.
Analysis includes:
Review of reservoir parameters and their influence on conformance, sweep and injection
performance
Evaluation of existing well test data and opportunities for enhancement
Data acquisition program design (open and cased hole logging, coring and seismic)
Laboratory analysis on produced water and crudes
Wellbore management programs (previous performance of workovers, artificial lift injection wells)
Decline curve analysis
Computer software program for well fluid behavior at surface and subsurface conditions
Formation case histories
OiLSERV integrated team will help our customers establish a plan to maximize hydrocarbon recovery,
resulting in optimum asset management and ultimate oil recovery.
OiLSERV advanced chemistry, technical experts, and state-of-the-art equipment can be used in all areas.
Whether in carbonate, sandstone reservoirs, our acid engineering and laboratory group has the experience
and the expertise to develop customized acid blends to successfully and economically treat different wells.
ACID SYSTEMS
- Hydrochloric Acid HCl
- Hydroflouric Acid HF
- Mud Damage Removal Acid MDR
- Emulsified Acid System EAS
- S212G/ S212 Acetic Acid System
- S211 Formic Acid System
- Clean Diverting Acid-Visco Elastic Diverting Acid CDA
- Acid Gelling Agent AGA
HYDROCHLORIC ACID
Hydrochloric acid is a solution of hydrogen chloride (HCl) in water. HCl is a highly corrosive, strong mineral
acid with many industrial uses.
The main use of HCl in the oil field industry is for dissolving carbonate minerals. Due to the high solubility of
calcium carbonate “limestone” and magnesium carbonate “dolomite” in Hydrochloric acid.
Chemistry
Hydrogen chloride (HCl) is a monoprotic acid, which means it can dissociate (i.e., ionize) only once to give up
one H+ ion (a single proton). In aqueous hydrochloric acid, the H+ joins a water molecule to form a hydronium
ion, H3O+
HCl + H2O → H3O+ + Cl−
The other ion formed is Cl−, the chloride ion. Hydrochloric acid can therefore be used to prepare salts called
chlorides, such as sodium and calcium chloride. Hydrochloric acid is a strong acid, since it is essentially
completely dissociated in water.
Monoprotic acids have one acid dissociation constant, Ka, which indicates the level of dissociation in water.
For a strong acid like HCl, the Ka is large. Theoretical attempts to assign a Ka to HCl have been made when
chloride salts such as NaCl are added to aqueous HCl they have practically no effect on pH, indicating that Cl−
is an exceedingly weak conjugate base and that HCl is fully dissociated in aqueous solution. For intermediate
to strong solutions of hydrochloric acid, the assumption that H+ molarity (a unit of concentration) equals HCl
molarity is excellent, agreeing to four significant digits.
Hydrochloric acid is the monoprotic acid least likely to undergo an interfering oxidation-reduction reaction. It
is one of the least hazardous strong acids to handle; despite its acidity, it consists of the non-reactive and
non-toxic chloride ion. Intermediate strength hydrochloric acid solutions are quite stable upon storage,
maintaining their concentrations over time. These attributes, plus the fact that it is available as a pure
reagent, mean that hydrochloric acid makes an excellent acidifying reagent.
Physical properties
The physical properties of hydrochloric acid, such as boiling and melting points, density, and pH depend on
the concentration or molarity of HCl in the acid solution. They range from those of water at very low
concentrations approaching 0% HCl to values for fuming hydrochloric acid at over 40% HCl.
The following table summarizes the main physical properties of different concentrations of HCl acid made
from fresh distilled water.
The reference temperature and pressure for the following table are 20 °C and 1 atmosphere (101.325 kPa).
Vapor pressure values are taken from the International Critical Tables, and refer to the total vapor pressure
of the solution.
Production
Hydrochloric acid is prepared by dissolving hydrogen chloride in water. Hydrogen chloride can be generated
in many ways, and thus several precursors to hydrochloric acid exist. The large-scale production of
hydrochloric acid is almost always integrated with the industrial scale production of other chemicals.
Industrial market
OiLSERV uses raw hydrochloric acid concentrations between 30 and 34%. Higher concentrations up to just
over 40% are chemically possible, but the evaporation rate is then so high that storage and handling need
extra precautions, such as pressure and low temperature. Bulk industrial-grade is therefore 30% to 34%,
optimized for effective transport and limited product loss by HCl vapors.
Safety
Concentrated hydrochloric acid (fuming hydrochloric acid) forms acidic mists. Both the mist and the solution
have a corrosive effect on human tissue, with the potential to damage respiratory organs, eyes, skin, and
intestines. Upon mixing hydrochloric acid with common oxidizing chemicals, such as sodium hypochlorite
(bleach, NaClO) or potassium permanganate (KMnO4), the toxic gas chlorine is produced.
NaClO + 2 HCl → H2O + NaCl + Cl2
2 KMnO4 + 16 HCl → 2 MnCl2 + 8 H2O + 2 KCl + 5 Cl2
Personal protective equipment such as rubber or PVC gloves, protective eye goggles, and chemical-resistant
clothing and shoes are used to minimize risks when handling hydrochloric acid.
The hazards of solutions of hydrochloric acid depend on the concentration. The following table lists the EU
classification of hydrochloric acid solutions.
Concentration
Classification R-Phrases
by weight
The United States Environmental Protection Agency rates and regulates hydrochloric acid as a toxic
substance.
For definition of the R-phrases (short for Risk Phrases) as defined in Annex III of European Union Directive
67/548/EEC, please refer to Appendix 1 of this manual.
The same corrosive properties that make acids useful as stimulation fluids also pose a threat to the metal of
pumps, valves and wellbore tubular goods. Protection from the corrosive effect of the acid is provided by the
addition of an acid corrosion inhibitor. This inhibitor is chosen to suit the particular needs of the acid under
downhole conditions. A corrosion inhibitor is added to all HCl sold by OiLSERV. The proper inhibitor to use in
a given circumstance can be found in another section. The concentration and type of corrosion inhibitor is
decided based on several factors such as temperature, protection time, metallurgy, acid type and
concentration, and other additives used in the system.
Below table show the amount of different neutralizers for live HCl acid:
HYDROFLUORIC ACID
Hydrofluoric acid (HF) is a solution of hydrogen fluoride in water. Hydrofluoric acid is a highly corrosive acid,
capable of dissolving many materials, especially oxides.
Because of its high reactivity toward glass and moderate reactivity toward many metals, hydrofluoric acid is
usually stored in plastic.
Hydrogen fluoride gas is a severe poison that may immediately and permanently damage lungs and the
corneas of the eyes. Water solutions (hydrofluoric acid) are a contact-poison with the potential for deep,
initially painless burns, with later tissue death. By interfering with body calcium metabolism, the
concentrated acid may also cause systemic toxicity and eventual cardiac arrest and fatality, after contact with
as little as 160 cm2 (24.8 square inches) of skin.
Acidity
Hydrofluoric acid is classified as a weak acid: it ionizes in aqueous solution in a similar fashion to other
common acids:
HF + H2O H3O+ + F−
It is the only hydrohalic acid that is not considered a strong acid, i.e. it is not fully ionized in dilute aqueous
solution.
When the concentration of HF approaches 100%, the acidity increases dramatically due to the following
equilibrium:
2 HF H+ + FHF−
The bi-fluoride (FHF−) anion is stabilized by the very strong hydrogen–fluorine hydrogen bond.
Hydrofluoric acid (HF) is the second most frequently used acid in the oil field, the first being hydrochloric acid
(HCl). The most common form of HF is the combination of HF and HCl acids called Mud Acid. The primary
composition of Mud Acid is 12% HCl and 3% HF, by weight. The HF will react with and dissolve all materials that
are soluble in HCl and will, in addition, react with and dissolve or partially dissolve siliceous materials such as
bentonite, naturally occurring formation clays and other siliceous materials. As suggested by the Mud Acid
formulation, HF is always used in the presence of another acid, usually HCl.
The HF makes possible a unique and indispensable service, i.e., matrix stimulation of sandstone. Correctly
applied, a matrix acid treatment can restore permeability to the critical matrix and thus enhance production.
The HF reacts with a variety of siliceous minerals to form a large number of reaction products, most of which
are soluble in spent acid. Proper execution of a well-conceived plan is required to provide a treating
environment which will remove wellbore damage and not result in the precipitation of undesirable by-
products. The decision on the fluids to use in an HF treatment must always be supported by this basic rule:
they must efficiently remove damage and restore permeability.
Due to the potential of precipitation of secondary and tertiary by-products, it is always prudent to pump HCl
ahead of HF so that the HCl will react with and dissolve exposed carbonate compounds and other HCl soluble
minerals allowing the following and more expensive HF to react with minerals soluble only in HF.
In its concentrated forms, HF is dangerous to handle and OiLSERV employees are not permitted to handle HF
at strengths stronger than 20% by weight.
OiLSERV prepares HF acid by the addition of Ammonium Bi-Fluoride to Hydrochloric Acid. Although the
resulting acid is still extremely toxic and corrosive, but the separate components used to make it, are of a
much safer nature.
Although the chemical reactions between HF and sandstone minerals are complex and can, in some cases,
result in precipitation of reaction products, most of these can be avoided. The methodology and guidelines
discussed in this section are designed to maximize treating efficiency and eliminate precipitates. One way to
help minimize permeability damage is to backflow or swab the well as soon as possible after pumping stops.
In all cases, it is highly recommended to flow back the wells treated with HF acid as soon as possible. If flow
back was not possible, then last stage of HF acid should be overflushed from the vicinity of the wellbore and
to a minimum depth of 5 ft (1.5 m) from the wellbore.
Safety
Hydrofluoric acid is a highly corrosive liquid and is a contact poison. It should be handled with extreme care,
beyond that accorded to other mineral acids. Owing to its low dissociation constant, HF as a neutral lipid-
soluble molecule penetrates tissue more rapidly than typical mineral acids. Because of the ability of
hydrofluoric acid to penetrate tissue, poisoning can occur readily through exposure of skin or eyes, or when
inhaled or swallowed. Symptoms of exposure to hydrofluoric acid may not be immediately evident. HF
interferes with nerve function, meaning that burns may not initially be painful. Accidental exposures can go
unnoticed, delaying treatment and increasing the extent and seriousness of the injury.
Once absorbed into blood through the skin, it reacts with blood calcium and may cause cardiac arrest. Burns
with areas larger than 25 square inches (160 cm2) have the potential to cause serious systemic toxicity from
interference with blood and tissue calcium levels. In the body, hydrofluoric acid reacts with the ubiquitous
biologically important ions Ca2+ and Mg2+. Formation of insoluble calcium fluoride is proposed as the
etiology for both precipitous fall in serum calcium and the severe pain associated with tissue toxicity. In some
cases, exposures can lead to hypocalcemia. Thus, hydrofluoric acid exposure is often treated with calcium
gluconate, a source of Ca2+ that sequesters the fluoride ions. HF chemical burns can be treated with a water
wash and 2.5% calcium gluconate gel or special rinsing solutions. However, because it is absorbed, medical
treatment is necessary; rinsing off is not enough. Intra-arterial infusions of calcium chloride have also shown
great effectiveness in treating burns. In some cases, amputation may be required.
Materials
OiLSERV prepares HF acid by the addition of Ammonium Bi-Fluoride “ABF” to Hydrochloric Acid. Although the
resulting acid is still extremely toxic and corrosive, but the separate components used to make it, are of a
much safer nature.
Additive Acid Type HCL:HF (to make 1000 gal of final product)
6.0:0.5 6.0:1.0 6.0:1.5 9.0:0.5 9.0:1.0 9.0:1.5 12.0:1.5 12.0:3.0
Water (gal) 786 766 746 684 663 642 535 467
28% HCL (gal) 208 224 240 309 325 342 446 500
ABF (lb) 62 125 188 62 125 188 188 386
Specific Gravity 1.031 1.037 1.042 1.044 1.049 1.055 1.068 1.084
Mixing order:
Always prepare water, add additives, add HCL, then add ABF (avoid splashing)
Mixing
HF is highly corrosive to flesh. Use extreme care while loading Mud Acid.
Follow these principles while mixing acid:
1. Work at dock level; stay off trucks.
2. All chemicals must be pumped through a closed system using a remote-controlled pump. Do
not leave the pump unattended while operating.
3. Ingredients are to be added to a stationary mixing tank at the loading dock. Ingredients and
additives are to be added through fixed piping. An eductor should be installed in the fill line for
adding solids.
4. Mixing is to be done by jet circulation (no paddle shafts to leak). Does not air lance. No mixing
should be done in the truck tanks. After mixing by circulation, transfer the Mud Acid to the
truck tank through one hose.
5. Acid facilities should be constructed so that all lines can be flushed with water and emptied by
gravity into the truck tanks. Drain all lines and hoses before unhooking them or knocking
unions loose.
6. Keep all clothing and equipment dry. Be sure nothing is spilled but water.
7. Use only clean, fresh water for mix water. Do not use seawater to prepare Mud Acid.
Fluid selection:
Sandstone is primarily composed of Silica and Silicate minerals, including quartz, various forms of clays,
feldspars and in rare cases zeolites. Formation damage is often caused by siliceous materials, such as drilling
solids, formation fines and swollen and migrated clays.
In Sandstone Acidizing, treatment fluids are used to stimulate the true permeability of sandstone formations,
by removing the damage in the critical matrix (3-5 ft from the wellbore). This is different from carbonate
stimulation where treatments fluids are targeting to bypass the damage by creating wormholes deep in the
critical matrix.
So, in sandstone, treatment fluids are pumped into the porosity of the rock at below the fracturing pressure
and the acid reacts with a large portion of the formation. The main component of the formation targeted
with a matrix treatment are clays. Due to their high surface area, clays are where most of the HF acid
reactions take place. Clays could cause formation damage through swelling or migration and plugging the
pore throats. Clays could be introduced in the critical matrix either from native formation clays, or from
drilling mud invasion. Since HF is the best fluids to dissolve clays, then clay damage is one of the main reasons
to use HF:HCl acid.
The criteria of selecting an acid system to stimulate sandstone formations depends on different parameters
such as:
2. Clay content and type of clays. It is recommended to use low HF concentration in case if the
formation contains high concentrations of migratory clays. This will avoid disturbing the clays
further due to the introduced treatment fluids.
In addition to concentration of clays, certain types of clays have high concentrations of iron,
Aluminum, and potassium. This will induce secondary and tertiary precipitation. In such cases, the
use of low concentration of HF is recommended.
Clay swelling can occur when acidizing fluids exchange ions with formation minerals, choking off production
by obstructing the matrix, unless care is taken to sustain the salinity of the injected fluid after ion exchange.
Many water-sensitive clays contain potassium chloride (KCl) and sodium chloride (NaCl) ions that can be
exchanged with ions in injected fluids to lower the salinity of the fluid.
For all above reasons, fluid selection is very important in sandstone stimulation. The consult of the laboratory
and performing specialty core flow tests is of uppermost importance especially for new formation with no
case histories for best acid type/ concentration to be used.
In order to dissolve the debris and reconnect the perforation tunnel to the reservoir, OiLSERV uses a very low
surface tension acid system. The main system components are a superior surfactant and chelating agent. The
combination of both additives creates a synergy of favorable properties such as: ease of acid penetration of
the tiny pores of the compacted zone, lifting and suspension of non-soluble products such as mud silts and
clays or cement particles.
Fluid Composition
Chemical
Product Function Concetration gpt
Code
HCl HCL concentration can be from 5 % to 15%
S261 Iron Control- Sequesting Agent 20
S281 Surfactant-Cationic 5
The mix of a cationic surfactant and a strong chelating agent like EDTA will results in a fluid with superior
properties of both: low surface tension fluid, and suspension properties of clays and feldspars. In addition,
the surfactant will act as an excellent cleanup acid to use to open perforations and lower injection
pressures ahead of a matrix treatment or a fracturing treatment. Using MDR will usually lead to lower injection
pressures.
If the well is to be tested after the MDR job, load water and spent acid should be flowed back or swabbed as
soon as possible after pumping stops. This takes advantage of the suspending properties of the S284 and
minimizes the formation of secondary deposits, such as iron precipitation from spent acid. Such cleanup will
often return large amounts of suspended mud and silt. The iron control additive used in MDR is sufficient to
handle 2,000 ppm of ferric iron or 10,000 ppm of total iron which is more than required for majority of the
cases encountered in the oil field
MDR can be used as a preflush ahead of hydrofluoric acid to remove carbonates materials from the critical
matrix ahead of the next HF stages.
Since S284 is a strong foaming agent, MDR can be used for foamed acid treatments which will lead to
improved zonal coverage, easier flow back, and better well cleaning.
Mixing
Exact loading and mixing procedures are dependent on safe procedures developed for each loading dock. In
general, the following steps should be observed:
1. Load one-half of the required amount of acid mix water.
2. Load the required amount of corrosion inhibitor.
3. Add 5 gal of S281 per 1,000 gal of acid solution to be mixed.
4. Add 20 gal of S261 per 1,000 gal of acid solution to be mixed.
5. Add other additives as required.
6. Agitate to obtain complete mixing.
7. Add the required amount of concentrated HCl.
8. Add the remaining acid mix water up to the required volume of MDR mixture.
9. Agitate until thoroughly mixed.
Graphs- Weight loss of a Carbonate rock vss time as an indication of reaction rate for 15% HCl vss EAS,
Graphs- Weight loss of a Carbonate rock vss time as an indication of reaction rate for EAS at different
temperatures
Description
The emulsifier of EAS is S288 which is a fatty amine acetate blend that is used to prepare high acid internal
phase emulsions with kerosene or diesel fuel. As high as 95 parts of acid may be emulsified with 5 parts of
kerosene or diesel fuel under the proper conditions. At such high internal phase ratios, the emulsion will
exhibit a semi-solid pseudoplastic consistency when at rest, but will tend to liquefy under pumping pressure
without breaking or inverting. When pumping pressure is released, the emulsion immediately regains its
semi-solid pseudo plastic state.
Graph- Viscosity behavior or Emulsified Acid System made from 70:30 28% HCl: Diesel
Application
Acid internal emulsions show a significantly retarded rate of reaction on limestone or other acid soluble
materials. This provides far deeper penetration of live acid into the formation, resulting in more effective
stimulation.
For acid fracturing applications “or even naturally fractured carbonates”, it is very important to have live acid
penetrating deep inside the created fractures. This live acid will work on creating different patterns of itched
faces of the fractured rock. After pumping has stopped, these itched patterns will act as pillars that will
maintain the fracture open with infinite conductivity between the pillars.
Another advantage, since kerosene or diesel external emulsions are hydrophobic in nature, emulsions of this
type will tend to enter the formation through oil-bearing zones, rather than water bearing zones.
Formation temperature, reaction time of the acid; and dilution of the kerosene or diesel external phase by
formation crude gradually helps resolve the acid internal emulsion. The acid is then free to react with acid
soluble materials.
S288 Benefits
Prepare high acid internal phase emulsions
Can be mixed without high shear
Upper temperature limit of 132-149°C (270-300°F)
Usage
The amount of S288 required will depend on the stability desired and the presence and nature of other acid
additives to be employed. S288 is normally used at a concentration of 10-20 gal/1000 gallons (10-20 L/m3) of
the total emulsified fluid.
The S288 should be mixed with the kerosene or diesel and then slowly add the acid with sufficient mixing.
Varying degrees of emulsion (and viscosity) can be formed. The internal (acid) phase must be added to the
solution at a slow rate to allow for complete mixing. If the internal phase is added too rapidly the emulsion
will not be formed properly and be unstable.
High shear is not needed to prepare high internal phase emulsions. This could result in the preparation of a
loose, unstable or reverse emulsion. Provision should be made for thorough mixing at moderate shear,
particularly, for effective mixing as the "thickness" increases.
The acid-in-diesel emulsion is compatible with most acid additives which were initially mixed with the HCl
acid. However, adding of mutual solvents or demulsifiers to the acid-in-diesel emulsion will result in breaking
the emulsion instantaneously. Therefore, mutual solvents and/or demulsifiers should not be added to the
emulsified acid.
Mixing Procedures:
- Prepare the acid in a tank… add all the additives except the emulsifier S288.
- Prepare the diesel in another tank. Add the S288 to the diesel.
- Rig up both tanks to centrifugal pump inlet. While circulating the oil at high rate, start to crack open the
acid valve and maintain the circulation to the oil tank till the emulsion (EAS) is obtained.. The fluid will be a
clear emulsion with oil outside (a drop of the fluid on water will not disperse.. while it will disperse in diesel).
Overview
Acetic acid is an organic acid compound with the chemical formula CH3COOH. It is a colorless liquid that
when undiluted is also called glacial acetic acid (S212G). As the main component of vinegar, it has a
distinctive sour taste and pungent smell. Although it is classified as a weak acid, acetic acid is highly
dangerous to skin. Due to low freezing point of glacial acetic acid, an aqueous Acetic acid concentrate is
made of 70% acetic (S212).
Acetic acid is one of the simplest carboxylic acids. It is an important chemical reagent and industrial chemical.
In the oil field industry, Acetic acid is used as a weak acid mainly for the following applications:
High temperature applications for stimulation fluids (up to 400 deg F / 204 deg C). On situations were
achieving adequate protection time of tubular against HCl acid, is difficult and costly “the cost of the
corrosion inhibitor could be the major cost item in the stimulation fluid system”, the use of a weak
organic acid such as acetic could represent a saving on the treatment cost in addition a technical
enabler in some cases.
Retarded acid systems: The reaction rate of acetic acid is slower that the HCl acid especially at low to
medium temperature applications (below 200 deg F/ 93 deg C). Due to its slower reaction rate, Acetic
acid has found applications in deeper penetration acid, or to ensure full coverage for long intervals.
Iron control applications: Acetic acid partially spends and the reaction can be buffered due to the
saturation of byproducts “mainly carbon dioxide”. Since the pH of spent acetic acid stays below 2, this
prevents the precipitation of damaging Ferric iron compounds “such as Ferric hydroxide”. Acetic acid is
used as an iron control agent or as the main treatment acid in some cases to deal with severe and
persistent iron precipitation problems.
Stimulation treatments for HCl sensitive formations: Sandstone formations with high contents of clays
that can form migratory clays, or can be rich with iron compounds “such as chlorite clay” that cause
damage to matrix permeability, are good candidates for acetic acid treatments as a pre-flush or as
main treatment fluid.
Water block damage removal: Due to the hydrophilic properties of pure acetic acid. Mainly low
pressure, depleted, and tight reservoirs where induced increase in water saturation in the critical
matrix can cause loss to production, pure acetic acid “glacial acetic acid” can be used to absorb the
water and reduce water saturation improving relative permeability to oil.
Acetic acid reaction with calcium and other metals yield products called acetate. Calcium and magnesium
acetates are highly soluble products in water
Safety
Concentrated acetic acid is corrosive to skin and must, therefore, be handled with appropriate care, since it
can cause skin burns, permanent eye damage, and irritation to the mucous membranes. These burns or
blisters may not appear until hours after exposure. Latex gloves offer no protection, so especially resistant
gloves, such as those made of nitrile rubber, are worn when handling the compound. Concentrated acetic
acid can be ignited with difficulty in the laboratory. It becomes a
flammable risk if the ambient temperature exceeds 39 °C (102 °F), and can form explosive mixtures with air
above this temperature (explosive limits: 5.4–16%).
The hazards of solutions of acetic acid depend on the concentration. The following table lists the EU
classification of acetic acid solutions:
Concentration
Molarity Classification R-Phrases
by weight
10–25% 1.67–4.16 mol/L Irritant (Xi) R36/38
25–90% 4.16–14.99 mol/L Corrosive (C) R34
>90% >14.99 mol/L Corrosive (C) Flammable (F) R10, R35
Solutions at more than 25% acetic acid are handled in a fume hood because of the pungent,
corrosive vapor. Dilute acetic acid, in the form of vinegar, is harmless. However, ingestion of
stronger solutions is dangerous to human and animal life. It can cause severe damage to
the digestive system, and a potentially lethal change in the acidity of the blood.
Due to incompatibilities, it is recommended to keep acetic acid away from chromic acid,
ethylene glycol, nitric acid, perchloric acid, permanganates, peroxides and hydroxyls.
Physical Properties
Chemical Product Name Form Specific Gravity Flash Point Pour Point
Code
S212G Glacial Acetic Acid Colorless Liquid 1.05 40 deg C 17 deg C
S212 Acetic Acid Colorless Liquid 1.0 to 1.05 32 deg C -
Concentration
Most common acetic acid solution is made from 10% acetic diluted with fresh water. Below table and graph
shows the typical concentration of acetic acid and the corresponding specific gravity of the solution acid:
180 1.018
Concentration of Acetic Acid concentrate S212G/ S212
160 1.016
S212G gal/1000 gal
Specific Gravilty
120 1.012
100 1.01
Specific Gravity
80 1.008
60 1.006
40 1.004
20 1.002
0 1
0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1 0.11 0.12
Acetic concentration 0.0% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0% 8.0% 9.0% 10.0% 11.0% 12.0%
S212G gal/1000 gal 0 9 19 28 38 48 58 67 77 87 97 106 116
S212 gal/1000 gal 0 13 26 39 52 65 78 91 104 117 130 144 157
Specific Gravilty 1.0000 1.0006 1.0012 1.0025 1.0040 1.0055 1.0069 1.0083 1.0097 1.0111 1.0125 1.0139 1.0154
The dissolving power of acetic acid for calcium carbonate is considered to be approximately one-half as
reactive as HCl on a pound-for-pound basis. Theoretically, 10% acetic acid is equivalent in dissolving power to
6.1% HCl at atmospheric pressure. This is true at atmospheric pressure where the reaction product, carbon
dioxide would revert to a gas and would escape from solution; the balance of the acid reaction would be
available for reaction.
Actually, in field conditions, acetic acid is not this efficient. At most bottomhole pressures, about 60% of the
available acetic acid spends, leaving 40% in a state of chemical equilibrium with dissolved carbonate
materials. Because of the effect of pressure on the spending of acetic acid, the acid spends only to a pH of 2
to 3. This buffering action aids in the prevention of ferric iron precipitation from solution.
In general, at bottom hole pressures, a 1000 gal of 10% acetic acid will dissolve around 400 lb of calcium
carbonate.
Compatibility
Acetic acid is compatible with most stimulation additives used in well stimulation like surfactants, anti-sludge,
and iron control.
Mixing
Acetic acid is prepared in much the same way as solutions of HCl. A simple mixing guideline is as follows:
2. Add the required amount of corrosion inhibitor and other additives to be used.
3. Mix thoroughly, either with paddles, circulation, or air-lance.
4. Add the required S212 or S212G
5. Add the remaining water. Use this water to flush all the fill up lines.
6. Mix thoroughly.
Safety
Formic acid in 85% concentration is not flammable, and diluted formic acid is on the US Food and Drug
Administration list of food additives. The principal danger from formic acid is from skin or eye contact with
the concentrated liquid or vapors. The US OSHA Permissible Exposure Level (PEL) of formic acid vapor in the
work environment is 5 parts per million parts of air (ppm) which is very low limit indicating the safety concern
from contact with formic acid.
Formic acid is readily metabolized and eliminated by the body. Nonetheless, it has specific toxic effects; the
formic acid and formaldehyde produced as metabolites of methanol are responsible for the optic nerve
damage, causing blindness seen in methanol poisoning. Some chronic effects of formic acid exposure have
been documented. Chronic exposure to humans may cause kidney damage. Another effect of chronic
exposure is development of a skin allergy that manifests upon re-exposure to the
chemical.
Concentrated formic acid slowly decomposes to carbon monoxide and water, leading to
pressure buildup in the container it is kept in. For this reason, 98% formic acid is shipped
in plastic bottles with self-venting caps.
The hazards of solutions of formic acid depend on the concentration. The following table lists the EU
classification of formic acid solutions:
Physical properties
Chemical
Product Name Form Specific Gravity Flash Point Pour Point
Code
S211 Formic Acid Colorless Liquid 1.22 69 deg C 8.4 deg C
Concentration
Most common formic acid solution is made from 9% formic diluted with fresh water. Higher concentrations
are not recommended as it may cause the precipitation of insoluble calcium formate causing damage to
formation. Formic acid is provided in concentrated form. To make 9.0% solution of formic acid, add 90 gal
formic acid to 910 gal of water including other additives as applicable.
Similar to acetic acid, formic acid reaction will be buffered by the carbon dioxide gas byproduct dissolved in
the solution at high pressures similar to encountered in down hole. The dissolving power of formic acid is in
between hydrochloric and acetic acid. In general, at bottom hole pressures, a 1000 gal of 9% formic acid will
dissolve around 700 lb of calcium carbonate.
Compatibility
Formic acid is compatible with most stimulation additives used in well stimulation like surfactants, anti-
sludge, and iron control. Care should be taken not to exceed 9.0% formic in any solution to avoid calcium
formate precipitate.
Mixing
Special care should be given to wearing the proper protective equipment. Formic acid is highly corrosive and
could cause severe damage to skin, eye, vision, and kidney. A simple mixing guideline is as follows:
Overview
CDA viscoelastic diverting acid, a self-diverting, polymer-free acidizing fluid, can be used alone or with other
treating acids for total zonal coverage in carbonate reservoirs. It viscosifies as it stimulates in carbonate
formations, diverting the remaining acid treatment fluid into zones of lower injectivity for:
Improved zonal coverage across long intervals and high permeability contrasts
Extremely efficient worm-holing behavior in a wide range of conditions
Significantly better leak-off control than straight hydrochloric and non-crosslinked gelled acid
High fluid efficiency during acid fracturing treatments
Simple mixing for a smaller equipment footprint
CDA diverting acid system uses novel visco-elastic surfactants to formulate acidizing fluid systems for
carbonate reservoir stimulation. The fluids can be formulated with as much as 28% HCl. CDA is self-diverting
when pumping into the carbonate reservoir formation. This means that a separate diversion pad is not
required.
Features
Non-polymeric, non-particulate aqueous system
Works for temperatures up to 250 deg F (121 deg C)
Low viscosity, low friction pressure during pumping
In-situ Gelation only when acid starts spending in the formation and calcium chloride salt is in-
situ generated
Extended gel viscosity control after acid spent
Visocosity break upon initial flow back when formation fluids are in contact with the CDA gel.
Alternatively, a mutual solvent breaker can be pumped as part of the treatment.
Benefits
Improve zonal coverage of acid
Avoids formation damage
Lower pump horsepower requirement
Superior worm-holing leak-off control
Excellent fluid for foaming with nitrogen
Application
CDA can be pumped as a single reactive fluid which will stimulate and self-divert in one step. Or it can be
pumped as a diverting fluid in several stages alternately with an inhibited straight acid or an emulsified acid
to enhance the zonal coverage.
CDA fluid contains no solids nor does it viscosify in the tubing string so it can be easily pumped through coiled
tubing. CDA diversion has the greatest potential in horizontal wells, and in treating zones with widely varying
permeability streaks. When combined with coiled tubing, CDA provides an optimum placement technique
for acid diversion in carbonate reservoir stimulation or wellbore clean-up.
If wellbore cool-down is not considered, currently the CDA application temperature limit is 250 oF for acid
strength ranging from 3 to 28% HCl.
Technology
CDA is a special HCl acid formulation using a mixture of unique zwitterion surfactants, which are readily
soluble in any mix water. Initial fluid apparent viscosity is below 2-3 cP. The reaction between HCl carbonate
rock release calcium chloride as a by-product. The calcium cations will lead to the formation of micelles into
long chains leading to the increase in fluid viscosity.
The gel remains stable with high viscosity so continuous diversion can be achieved during pumping. After the
job is complete, and the production resumes, the produced hydrocarbon effectively breaks the surfactant
microstructure and lowers the gel viscosity down to near water like viscosity. As there is no polymer or solid
particles in the CDA fluid system, the broken CDA fluid is readily flowed back from the well without causing
formation damage.
Pressure chart during core flood of a core using VES S1000 fluid. Pressure decline toward the end of the
injection indicates acid break through from the face inlet to the outlet of the core sample
Typical concentrations
S1000 is the main additive in CDA acid system. Normal concentration range between 5.5 and 7% volume by
volume of acid to yield an optimum viscosity depending on acid concentration, and temperature.
Physical Properties
Appearance ……………. Clear, golden liquid
Odor ……………………. Amine like
Specific Gravity………… 0.99
Density ………………… 8.25 lbs/gal
Ionic Charge ………….. Amphoteric/Cationic
Viscosity @ 25ºC ………. 450 cps
Flash Point ……………. >100ºC (>212ºF)
Melting Point …………… 4ºC (39.2ºF)
Solubility ………………. Easily soluble in water, methanol acetone
Rheological Profile
Table 1: Rheological Data of 75 gal / 1000 gal S1000 in 15% Spent HCl
Viscosity (cP)
Temp (°F) n’ k’
40 sec-1 100 sec-1 170 sec-1
75 0.481 0.0437 308 192 146
96 0.553 0.0295 272 180 142
129 0.232 0.2082 586 290 193
154 0.333 0.1622 663 360 253
179 0.439 0.0494 299 179 133
204 0.072 0.2231 348 149 91
229 0.101 0.2363 411 180 112
251 0.567 0.0294 285 192 152
277 0.969 0.0025 107 104 102
301 0.978 0.0009 40 39 38
Table 2: Rheological Data of 75 gal/ 1000 gal S1000 in 20% Spent HCl
Viscosity (cP)
Temp (°F) n’ k’
40 sec-1 100 sec-1 170 sec-1
73 0.530 0.0616 521 339 264
97 0.536 0.0567 490 320 251
122 0.264 0.1935 613 312 211
148 0.197 0.3337 826 396 258
173 0.320 0.0978 381 204 142
Table 3: Rheological Data of 75 gal/ 1000 gal S1000 in 28% Spent HCl
Viscosity (cP)
Temp (°F) n’ k’
40 sec-1 100 sec-1 170 sec-1
59 0.451 0.0643 406 246 184
99 0.596 0.0270 291 201 162
126 0.337 0.1178 489 266 187
155 0.278 0.2384 796 411 280
178 0.729 0.0190 335 261 226
203 0.089 0.1997 332 144 89
229 0.060 0.2491 372 157 95
251 0.362 0.0679 309 172 123
276 0.887 0.0049 155 139 131
300 0.992 0.0012 56 55 55
The completely degradable fibers is suitable for applications up to 250 deg F (121 deg C).
Product Applications
Diverter for acid treatments in highly fractured and fissured carbonates
Non damaging diverter: Degradable fibers that leaves little damage behind.
Can enhance the performance of other chemical diverters such as CDA, and AGA. This will result in
better acid zonal coverage using less amounts of acid.
Principal Uses
S1001 FiberDivert is used in long perforated intervals that have high permeability contrast due to the
existence of high conductivity fractures / fissures in the zone.
S1001 will plug acid thief zones and increase delta-P in the wellbore. This will contribute to more uniform
distribution of treatment fluids.
S1001 is used as a sole diverter, or can be used in combination of other diversion techniques such as ball
diverters, chemical diverters, and particulate diverters.
S1001 is added to the carrier fluid prior to pumping down hole. The fibers concentration depends on surface
equipment, interval length, permeability contract, fractures concentration and apertures, and other
treatment fluids and placement techniques. In general, S1001 is added at a concentration of 1 to 2 pounds
per bbl of fluid treated.
FiberDivert degradation is accelerated at high temperatures. Eventually, a complete degradation of the fibers
will happen within days after the treatment completion. Below table show estimated time for fiber
degradation. Degradation time is dependent on fluid pH, replenishment of the fluid around the fibers, in
addition to other ions in the fluids in contact with the fibers. A laboratory test will enable a closer estimate of
degradation time based on actual treatment fluids.
Material Compatibility
S1001 is compatible with most OiLSERV additives. However, it may affect pH sensitive fluids. FiberDivert use
will be endorsed by laboratory tests of the additive performance in presence of suggested treatment fluid.
Shipping
S1001 is shipped in plastic bags 25 lb each
Product Features
S1002 is a medium- to high-temperature self-degradable material used as a temporary blocking agent in
reservoir stimulation treatments. The product dissolves with time and temperature in the presence of water,
completely removing the bridging agent.
Product Applications
Can be used to temporarily block perforations, matrix permeability,
or fractures during stimulation treatments at temperatures between
180°F (82°C) and 300°F (149°C)
Used as a temporary diverting agent for multistage fracturing or
acidizing treatments
Used as a fluid loss control additive for treatment of high-permeability formations -loss or lost-
circulation pills to control
Can be used in fluid loss control or lost circulation pills to control fluid lost to thief zones.
Normally used in combination with S1003 to improve blocking efficiency
Principal Uses
For use in blocking perforations, typical loading ranges from 1 to 10 lb (0.45 to 4.51 kg) per
perforation, mixed at concentrations of 0.25 to 1.0 lb/gal (0.11 to 0.45 kg/3.78 L) of treatment fluid.
For use as fluid loss or lost-circulation material, typical loading ranges from 25 to 100 lb/1,000 gal (3
to 12 kg/m3) of treatment volume.
S1002 can be combined with S1003 in various ratios (typically 25:75) to improve perforation
blocking efficiency.
The product can be metered through sand screw or standard dry-additive mixer.
Product Features
S1003 is a medium- to high-temperature self -degradable material used as a temporary blocking agent in
reservoir stimulation treatments. The product dissolves with time and temperature in the presence of water,
completely removing the bridging agent.
Product Applications
Can be used to temporarily block perforations, matrix
permeability, or fractures during stimulation treatments at
temperatures between 180°F (82°C) and 300°F (149°C)
Used as a temporary diverting agent for multistage fracturing or
acidizing treatments
Used as a fluid loss control additive for treatment of high-
permeability formations -loss or lost-circulation pills to control
Can be used in fluid loss control or lost circulation pills to control fluid lost to thief zones.
Normally used in combination with S1002 to improve blocking efficiency
Principal Uses
For use in blocking perforations, typical loading ranges from 1 to 10 lb (0.45 to 4.51 kg) per
perforation, mixed at concentrations of 0.25 to 1.0 lb/gal (0.11 to 0.45 kg/3.78 L) of treatment fluid.
For use as fluid loss or lost-circulation material, typical loading ranges from 25 to 100 lb/1,000 gal (3
to 12 kg/m3) of treatment volume.
S1003 can be combined with S1002 in various ratios (typically 75:25) to improve perforation
blocking efficiency.
The product can be metered through sand screw or standard dry-additive mixer.
Product Features
S1004 is a Low to medium-temperature self -degradable material used as a temporary blocking agent in
reservoir stimulation treatments. The product dissolves with time and temperature in the presence of water,
completely removing the bridging agent.
Product Applications
Can be used to temporarily block perforations, matrix
permeability, or fractures during stimulation treatments at
temperatures between 130°F (54°C) and 180°F (82°C)
Used as a temporary diverting agent for multistage fracturing or
acidizing treatments
Used as a fluid loss control additive for treatment of high-
permeability formations -loss or lost-circulation pills to control
Can be used in fluid loss control or lost circulation pills to control fluid lost to thief zones.
Normally used in combination with S1005 to improve blocking efficiency
Principal Uses
For use in blocking perforations, typical loading ranges from 1 to 10 lb (0.45 to 4.51 kg) per
perforation, mixed at concentrations of 0.25 to 1.0 lb/gal (0.11 to 0.45 kg/3.78 L) of treatment fluid.
For use as fluid loss or lost-circulation material, typical loading ranges from 25 to 100 lb/1,000 gal (3
to 12 kg/m3) of treatment volume.
S1004 can be combined with S1005 in various ratios (typically 25:75) to improve perforation
blocking efficiency.
The product can be metered through sand screw or standard dry-additive mixer.
Product Applications
Can be used to temporarily block perforations, matrix
permeability, or fractures during stimulation treatments at
temperatures between 130°F (54°C) and 180°F (82°C)
Used as a temporary diverting agent for multistage fracturing or
acidizing treatments
Used as a fluid loss control additive for treatment of high-
permeability formations -loss or lost-circulation pills to control
Can be used in fluid loss control or lost circulation pills to control fluid lost to thief zones.
Normally used in combination with S1004 to improve blocking efficiency
Principal Uses
For use in blocking perforations, typical loading ranges from 1 to 10 lb (0.45 to 4.51 kg) per
perforation, mixed at concentrations of 0.25 to 1.0 lb/gal (0.11 to 0.45 kg/3.78 L) of treatment fluid.
For use as fluid loss or lost-circulation material, typical loading ranges from 25 to 100 lb/1,000 gal (3
to 12 kg/m3) of treatment volume.
S1005 can be combined with S1004 in various ratios (typically 75:25) to improve perforation
blocking efficiency.
The product can be metered through sand screw or standard dry-additive mixer.
DESCRIPTION
S310 is a cationic, high-molecular weight, polyacrylamide copolymer that viscosifies hydrochloric (HCI) acid
for use in carbonate acidizing treatments. Being acrylamide based, S310 works to temperatures of 149°C
(300°F).
S310 is the main component of a cross-linked acid system. When combined with S410, S411 and Iron Control
Agent S265, a self-diverting, cross-linked acid system is developed. The cross-link forms as the acid spends
and the pH rises. The cross-linked acid greatly reduces fluid loss to the existing permeability and therefore
creates longer, higher conductivity fractures in fracture acidizing treatments or improved etching in matrix
acid applications.
APPLICATION
The gelled acid greatly reduces the reaction rate, the fluid loss to the existing permeability and therefore
creates longer, higher conductivity fractures in fracture acidizing treatments or improved etching in matrix
acid applications.
At lower concentrations, S310 can also be used as a friction reducer for pumping at high rates through small
pipes.
S310 must be mixed with high shear to achieve maximum viscosity development. This can best be achieved
by injecting the polymer into the eye of the blender's centrifugal pump. To prevent rapid gellation and
lumping (fisheyes), add S310 only after the strong acid has been mixed with the water containing the
chemical additives, not earlier to the make up water. Adding such a polymer to water will result in lumping.
S310 is compatible with both cationic and non-ionic surfactants and corrosion inhibitors. Use with caution
with anionic surfactants, such as anionic anti-sludge agents. Compatibility problems can diminish the
effectiveness of the overall acidizing package.
ADVANTAGES
Acid penetrates deeper before spending
Cross-linking lowers fluid leak-off to the formation by plugging wormholes
Base gel viscosity is retained as acid spends
Excellent friction reduction
Residual viscosity helps remove insoluble fines
Creates longer, more conductive fractures
USAGE
The typical concentration range for S310 is 15-40 gal/1000gallons (15-40 L/m3). The cross-linked acid system
also utilizes an iron control agent, Iron Control Agent, at 3-10 Ibs/1000 gallons (0.36-1.2 kg/m3), a pH buffer,
S410, at 1-2 gal/1000 gallons (1-2 L/m3), and the cross-linker, S411, at 4-5 gal/1000 gallons (4-5 L/m3).
S310 is also an excellent friction reducer for acid when used at relatively low dosages of 1-2 gal/1000 gallons
(1-2 L/m3)
PHYSICAL PROPERTIES
Appearance …………………………... Milky-White, Viscous liquid
Specific Gravity ………………………. 1.01-1.04
Density ………………………………… 8.41-8.66 Ibs/gal
Solubility in Water ……………………. 5%
pH (neat) ……………………… 5.0-8.0
Ionic Charge …………………………….. Cationic
Freeze Point ………………………….. O°C (32°F)
DESCRIPTION
S410 is a Iow pH solution of a proprietary organic buffer that provides pH control for the S310 cross-linked
acid system. As the gelled acid spends and the pH rises to 2.5 – 3.0, S410 temporarily locks the pH there to
allow for complete cross-link viscosity development. Without this pH control additive, the S310 system would
not be possible.
APPLICATION
A cross-linked acid system provides better fluid loss control and diverts live acid to another part of the
formation face to prevent "wormhole" development. It allows the acid to concentrate on the full area of the
formation. S310 is a self-diverting acid system because the fluid crosslinks as the pH of the system rises
(pH=2.5-3.0) and then breaks back to its original viscosity as the pH continues to rise (pH=4.0-5.0).
A strong pH buffer is needed to allow for a complete cross-link to occur and divert the live acid. S410
provides this pH stability in the S310 system.
ADVANTAGES
Buffers the pH so that cross-linking can place
Effective at temperatures < 149°C (<300°F)
Concentrated buffer
Readily soluble in hydrochloric acid
USAGE
S410 is used at a concentration of 1-2 gal/1000 gallons (1-2L/m3) of gelled acid.
PHYSICAL PROPERTIES
Appearance …………….…….. Clear Liquid
Specific gravity ……………………… 1.2-1.3 Solubility,
Water, 25°C (7rF) ……………. Complete
Acid. 25°C (7rF) ……………….. Complete
pH (neat) …………………….. <1.0
Freeze Point ……………………… 10°C (50°F)
Flash Point: ………………………. >93°C (>200°F)
DESCRIPTION
S411 is a low pH solution of a proprietary metal chloride cross-linker for S310 cross-linked acid system. The
metal supplies the means for the acid gelling polymer to form longer polymer chains, increasing the apparent
viscosity of the cross-linked gel.
APPLICATION
A cross-linked acid system provides better fluid loss control and diverts live acid to another part of the
formation face to prevent "wormhole" development. It allows the acid to concentrate on the full area of the
formation. S310 is a self-diverting acid system because the fluid crosslinks as the pH of the system rises (pH =
2.5-3.0) and then breaks back to its original viscosity as the pH continues to rise (pH=4.0-5.0).
S411 reacts with the polymer in S310 as the pH increases to create a cross-link and divert the live acid.
ADVANTAGES
Forms stable cross-link acid gels
Effective at temperatures < 149°C (< 300°F)
Highly concentrated cross-linker
Readily soluble in hydrochloric acid
USAGE
S411 is used at a concentration of 4-5 gal/l000 gallons (45 L/m3) of gelled acid.
PHYSICAL PROPERTIES
Appearance ………………………. Reddish-Brown Liquid
Specific gravity …………………... 1.41-1.46
Density ……………………………. ll. 75-12.16 Ibs/gal
Freeze Point,………………………. 50°C (-58°F)
pH (neat) ……………………………. <2.0
Solubility, water, 25°C (77°F) …… Complete
Solubility, acid, 25°C (77°F)……….. Complete
Rheological Profile
Gelled Acid: The rheology of the gelled acid fluid is determined primarily by the concentration of the gelling
agent. Figure 5, 6, 7, 8 and 9 shows the rheology data.
Figure 5: Rheology Data - Gelled Acid containing 10 gal Gelling Agent / 1000 gal
Figure 6: Rheology Data - Gelled Acid containing 15 gal Gelling Agent / 1000 gal
Figure 7: Rheology Data - Gelled Acid containing 20 gal Gelling Agent / 1000 gal
Figure 8: Rheology Data - Gelled Acid containing 25 gal Gelling Agent / 1000 gal
Figure 9: Rheology Data - Gelled Acid containing 30 gal Gelling Agent / 1000 gal
STIMULATION ADDITIVES
Corrosion protection up to 350 F. Above 200 deg F, S200 corrosion inhibitor aid should be used.
S101 contains no propargyl alcohol and has a high flash point, which makes the product
nonhazardous for transportation and shipping purposes.
S101 disperses well in acid solutions, resulting in good inhibitor distribution and pipe protection.
It can provide acid- corrosion protection for as long as 24 hours.
S101 is compatible with intensifiers such as organic acids, metal halides, and antimony compounds
for higher temperatures.
Effective both in HCL and HF acids
Does not promote cross-linking of acid gel systems
Performance can be enhanced with the addition of S200 to improve pitting
EO-nonylphenol components have been eliminated
Reduced heavy aromatic solvent content
Contains no acetylenic alcohols
The following data shows the performance of S101 with different types of acids and different temperatures.
150° 0.0107
0.4 – 24 0,0,0
66° 0.0522
175° 0.0155
0.8 – 16 0,0,3
79° 0.0757
200° 0.0321
1.0 – 16 0,0,0
93° 0.1567
225° 0.0115
0.6 4.0 6 1,0,0
107° 0.0561
250° 0.0169
0.6 6.0 6 0,0,0
121° 0.0825
275° 0.0165
0.6 6.0 6 0,0,0
135° 0.0806
300° 0.0221
1.0 6.0 6 0,0,0
149° 0.1079
12-3 mud acid Coiled Tubing, K55, J55, L80, and N80
% S200 Time Temperature Corrosion Rate
% S101 Pit Rank
Intensifier (hr) (°F/°C) (lb//ft2, kg/m2)
150° 0.0161
0.1 – 24 0,3
66° 0.0786
150° 0.0085
0.2 – 24 0,1,0
66° 0.0415
175° 0.0089
0.3 – 24 0,0,0
79° 0.0435
200° 0.0114
0.4 – 16 0,0
93° 0.0557
225° 0.0151
0.4 3.0 6 4,3
107° 0.0737
250° 0.0157
0.6 3.0 6 3,0,3
121° 0.0767
275° 0.0162
0.6 4.0 6 0,0
135° 0.0791
300° 0.0233
0.8 4.0 6 3,3
149° 0.1138
24 150° 0.0317
0.4 – 15% HCl 66° 0,0,4
0.1548
24 150° 0.0237
0.8 – 28% HCl 66° 0,3,0
0.1157
24 150° 0.0136
0.4 – 12-3 Mud 66° 0
0.0664
24 175° 0.0246
0.6 – 15% HCl 79° 0
0.1201
24 175° 0.0798
1.2 – 28% HCl 79° 2,5
0.3896
24 175° 0.0177
0.4 – 12-3 Mud 79° 0
0.0864
16 200° 0.0400
0.8 – 15% HCl 93° 3,0,3
0.1953
16 200° 0.0723
1.0 – 28% HCl 93° 1,3
0.3530
16 200° 0.0212
0.8 – 12-3 Mud 93° 0,0,0
0.1035
6 225° 0.0384
1.0 3.0 15% HCl 107° 1,1,1
0.1875
6 250° 0.0249
2.0 6.0 15% HCl 121° 1,1,1
0.1216
24 150° 0.0039
0.1 – 15% HCl 0
66° 0.0190
24 150° 0.0107
0.3 – 28% HCl 4
66° 0.0522
24 150° 0.0045
0.1 – 12-3 Mud 0
66° 0.0220
24 175° 0.0037
0.2 – 15% HCl 0,0,0
79° 0.0181
24 175° 0.0177
0.4 – 28% HCl 0,1,1
79° 0.0864
24 175° 0.0074
0.1 – 12-3 Mud 0
79° 0.0361
16 200° 0.0075
0.3 – 15% HCl 0,0,0
93° 0.0366
16 200° 0.0288
0.4 – 28% HCl 3,3
93° 0.1406
16 200° 0.0090
0.2 – 12-3 Mud 1,1,0
93° 0.0439
6 225° 0.0054
0.4 2.0 15% HCl 0
107° 0.0264
6 225° 0.0061
0.6 2.0 28% HCl 0
107° 0.0978
6 225° 0.0057
0.4 2.0 12-3 Mud 0
107° 0.0278
6 250° 0.0076
1.0 2.0 15% HCl 0,0,0
121° 0.0371
6 275° 0.0097
0.8 2.0 15% HCl 0,0,0
135° 0.0474
6 275° 0.0129
1.0 3.0 28% HCl 0,0,0
135° 0.0630
6 275° 0.0168
0.8 2.0 12-3 Mud 0,0,0
135° 0.0820
6 300° 0.0111
1.0 2.0 15% HCl 0,0,0
149 0.0542
6 300° 0.0223
1.0 3.0 28% HCl 0,0,0
149° 0.1089
6 300° 0.0145
0.8 2.0 12-3 Mud 0,0,0
149° 0.0708
S320 inhibitor should be used in acid systems with organic corrosion inhibitors, such as S100, and S101 when
high concentrations of H2S are expected in the well. The main benefits of S320:
1. Aldehyde based.
2. It is completely soluble in acid solutions and has no special mixing requirements.
3. In the presence of H2S, S320 inhibitor helps improve the performance of other organic corrosion
inhibitors.
4. It minimizes the risk of formation damage caused by iron sulfide (FeS) precipitation.
Definition:
It is used to control the corrosive effect of H2S that may be present in the acidizing fluids due to the reaction
of HCl and iron sulfide accumulated in the tubular or formation. It can be added to all concentrations of
Hydrochloric acid and up to 350 deg F. Also, S320 can be used for sour environments to help inhibition of
coiled tubing against produced H2S.
Benefits:
Controls corrosive effects of H2S present in acidizing systems or produced from the formation.
Applications:
A general concentration is10 gal/ 1000 gal.
Physical properties
State Odour Specific Gravity Flash point pH
(closed cup)
Clear Aqueous Solution Pungent 1.08 (25 deg.C) 64 deg C 2.8 -3.0
Packaging:
55 gal drums
Handling
Use of approved respiratory systems, goggles, gloves & suitable clothing is recommended. See MSDS for
further details.
SURFACTANTS- GENERAL
Surfactants are compounds that lower the surface tension of a liquid, the interfacial tension between two
liquids, or that between a liquid and a solid. Surfactants may act as detergents, wetting agents, emulsifiers,
foaming agents, and dispersants.
Etymology
The term surfactant is a blend of surface active agent. Surfactants are usually organic compounds that are
amphiphilic, meaning they contain both hydrophobic groups (their tails) and hydrophilic groups (their heads).
Therefore, a surfactant molecule contains both, a water insoluble (or oil soluble component) and a water
soluble component. Surfactant molecules will migrate to the water surface, where the insoluble hydrophobic
group may extend out of the bulk water phase, either into the air or, if water is mixed with an oil, into the oil
phase, while the water goes tank soluble head group remains in the water phase. This alignment and
aggregation of surfactant molecules at the surface acts to alter the surface properties of water at the
water/air or water/oil interface.
Properties
A micelle—the lipophilic tails of the surfactant molecules remain on the inside of the micelle due to
unfavorable interactions. The polar "heads" of the micelle, due to favorable interactions with water, form a
hydrophilic outer layer that in effect protects the hydrophobic core of the micelle. The compounds that make
up a micelle are typically amphiphilic in nature, meaning that not only are micelles soluble in protic solvents
such as water but also in aprotic solvents as a reverse micelle.
Surfactants reduce the surface tension of water by adsorbing at the liquid-gas interface. They also reduce the
interfacial tension between oil and water by adsorbing at the
liquid-liquid interface.
Applications
Surfactants play an important role as cleaning, wetting, dispersing, emulsifying, foaming and anti-foaming
agents in many practical applications and products in the oil industry.
Classification
According to the composition of their tail
Surfactant classification according to the composition of their head: nonionic, anionic, cationic, amphoteric.
A surfactant can be classified by the presence of formally charged groups in its head. A non-ionic surfactant
has no charge groups in its head. The head of an ionic surfactant carries a net charge. If the charge is
negative, the surfactant is more specifically called anionic; if the charge is positive, it is called cationic. If a
surfactant contains a head with two oppositely charged groups, it is termed zwitterionic.
Carboxylates:
Alkyl carboxylates: Fatty acid salts (soaps): sodium stearate;
Sodium lauroyl sarcosinate;
Carboxylate fluorosurfactants: perfluorononanoate, perfluorooctanoate
(PFOA or PFO)
Cationic: based on:
pH-dependent primary, secondary or tertiary amines: primary amines become
positively charged at pH < 10, secondary amines become charged at pH < 4:
Octenidine dihydrochloride;
Permanently charged quaternary ammonium cation:
Alkyltrimethylammonium salts: cetyl trimethylammonium bromide (CTAB)
a.k.a. hexadecyl trimethyl ammonium bromide, cetyl trimethylammonium
chloride (CTAC);
Cetylpyridinium chloride (CPC);
Polyethoxylated tallow amine (POEA);
Benzalkonium chloride (BAC);
Benzethonium chloride (BZT);
5-Bromo-5-nitro-1,3-dioxane;
Dimethyldioctadecylammonium chloride
Dioctadecyldimethylammonium bromide (DODAB)
Zwitterionic (amphoteric): based on primary, secondary or tertiary amines or quaternary ammonium
cation with:
Sulfonates:
CHAPS(3-[(3-Cholamidopropyl)dimethylammonio]-1-propanesulfonate);
Sultaines: cocamidopropyl hydroxysultaine;
Carboxylates:
Amino acids
Imino acids
Betaines: cocamidopropyl betaine;
Phosphates: lecithin
Nonionic
o Fatty alcohols:
Cetyl alcohol,
Stearyl alcohol,
Cetostearyl alcohol (consisting predominantly of cetyl and stearyl alcohols),
Oleyl alcohol;
o Polyoxyethylene glycol alkyl ethers (Brij): CH3–(CH2)10–16–(O-C2H4)1–25–OH:
Octaethylene glycol monododecyl ether,
Pentaethylene glycol monododecyl ether;
o Polyoxypropylene glycol alkyl ethers: CH3–(CH2)10–16–(O-C3H6)1–25–OH;
o Glucoside alkyl ethers: CH3–(CH2)10–16–(O-Glucoside)1–3–OH:
Decyl glucoside,
Lauryl glucoside,
Octyl glucoside;
o Polyoxyethylene glycol octylphenol ethers: C8H17–(C6H4)–(O-C2H4)1–25–OH:
Triton X-100;
o Polyoxyethylene glycol alkylphenol ethers: C9H19–(C6H4)–(O-C2H4)1–25–OH:
Nonoxynol-9;
o Glycerol alkyl esters:
Glyceryl laurate
o Polyoxyethylene glycol sorbitan alkyl esters: Polysorbates;
o Sorbitan alkyl esters: Spans;
o Cocamide MEA, cocamide DEA;
o Dodecyldimethylamine oxide;
o Block copolymers of polyethylene glycol and polypropylene glycol: Poloxamers
Product Benefits
- Excellent low surface tension in water, acid and brines
- Provides high quality and stable foams
- Provides Silt suspension properties
- Water wetting agent
Principal Uses
S280 is a highly effective foaming agent designed for use in water, acid or fracturing fluids.
This product provides high quality foams and stability compared to most foaming agents.
Shipping
S280 is shipped in 55-gallon nonreturnable drums.
Applications
Effective in fracturing and acidizing treatments to assist in fluid clean-up.
Rapidly separates mixed oil and water by lowering interfacial tension.
Surface tension reducer of treatment waters.
Foaming agent to reduce hydrostatic head of returning frac fluids.
Non-emulsifying properties to rapidly separate mixed oil and water to prevent emulsions
Uses detergent properties to clean fracture and wellbore areas to remove old mud, cutting and iron
sulfides.
General Description
Appearance ……………………………. yellow liquid
S.G at 20°C ……………………………… 0.89
Ionic Character ………………………… Cationic
pH (neat) …………………………………. 6.0 to 8.0
Freezing point …………………………. < 30 degF (<-1 deg C)
Flash Point ……………………………… 80 deg F (27 deg C)
Solubility in water ………………….. Complete
Typical concentrations
Tests should be carried out to optimise the concentration of S281. General concentrations are as follows:
For silt suspension use 5 gals per 1000 gals of acid solution (5L/ m3)
Non-Emulsifier: use 1 to 5 gal /1000 gal (1 to 5 L/m3)
Foaming agent: use 10 gal / 1000 gal of fluid (10 L/m3)
Safety Data
Please review fluid MSDS before usage.
Packaging
55 gal drums
Product Benefits
- Excellent low surface tension in water, acid and brines
- Provides high quality and stable foams
- Non-emulsifying properties to rapidly separate mixed oil and water to prevent emulsions
- Water wetting agent
Shipping
S284 is shipped in 52-gallon nonreturnable drums.
Introductory summary
Emulsion and Sludge Preventer S222 is used in acid fluids to control crude oil sludging problems during matrix
treatments. S222 is recommended for use with 5% to 28% hydrochloric acid (HCl) and mud acid (6%-HCl-
1.5% hydrofluoric acid [HF] and 12%-HCl-3% HF) systems. S222 is also a good emulsion-preventing agent and
may be used to prevent sludge and emulsions caused by acid mixing with the produced oil.
Product Benefits:
- Highly effective Acid Antisludge Agent
- Effective in a wide range of crude oils
- Possesses good water wetting properties
Principal uses:
S222 is a highly effective surfactant designed to prevent sludging in acidizing operations. This product is
commonly used in formations that produce asphaltic crude, to prevent sludging and loss of well productivity.
General Description:
S222 is an anionic acid anti-sludge agent. This product is water and oil soluble, and highly dispersible in acid.
For a general description of the chemical and physical properties, please refer to the Material Safety Data
Sheet.
Shipping:
S222 is shipped in 55 Gal non-returnable drums.
Product Benefits:
- Prevents wellbore and formation damage due to emulsion stability, oil wetting, and particle plugging
- Compatible with acid corrosion inhibitors, mutual solvents, and other additives
- Excellent water-wetting properties
Principal uses:
S243 is a highly effective, nonionic non-emulsifier designed for use in preventing and/or treating emulsions
over a wide range of systems. This product is especially effective in limestone reservoirs.
General Description:
S243 is a liquid, nonionic non-emulsifier. For a general description of the chemical and physical properties,
please refer to the Material Safety Data Sheet.
Shipping:
S243 is shipped in 55 Gal non-returnable lined steel drums.
Physical properties
Molecular weight (g/mol) ……………………………….. 118.2
Boiling point @ 760 mmHg, 1.01 bar ……………….. 340°F (171°C)
Flash point ………………………………………………….… 149°F ……… 65°C
Freezing point ………………………………………………. -107°F ……. -77°C
Vapor pressure@ 20°C — extrapolated ………… 0.66 mmHg …0.89 mbar
Specific gravity (25/25°C) ………………………………... 0.901
Density @ 20°C………………………………………………… 7.53 lb/gal … 0.902 g/cm³
@ 25°C …………………………………………………. 7.49 lb/gal …0.898 g/cm³
Viscosity (cP or mPa•s @ 25°C) ………………………… 2.9
Surface tension (dynes/cm or mN/m @ 25°C) …… 27.4
Specific heat (J/g/°C @ 25°C) ……………………………. 2.38
Auto ignition temperature ………………………………… 471°F 224°C
Solubility: …………….Light brine, acids, frac fluids, fresh water, diesel.
Principal Uses
Wetting agent
Surface tension reducer
Interfacial tension reducer
Non emulsifier
Demulsifer
General Description
S282 is non ionic solvent commonly known as Ethylene Glycol Monobutyl Ether. It is easily soluble in acid,
hydrocarbons, or water.
It is used in acid stimulation as wetting agent and surface tension reducer. In addition it has the above
mentioned properties.
Typical concentrations
Lab testing is the only way of optimizing the concentration, but typically 2.5 to 10
% per volume in brines and acids.
Safety Data
S282 is a toxic, combustible fluid. Should not be in contact with skin or eyes. Consult
MSDS for more information.
Product Benefits
Paraffin and asphaltene problems can significantly reduce well profitability, causing troublesome operational
issues, damaging formations, and decreasing production.
The most common asphaltene removal techniques use xylene or xylene mixtures, which could have
undesirable health, safety, and environmental characteristics. S292 is a new organic deposit removal system
optimized for broader global operations through providing the favorable HS&E characteristics compared to
aromatics. The system is unique as it provides a high-flashpoint water/solvent mixture with solvency power
comparable to xylene and the additional benefit of leaving the formation strongly water-wet.
In industrial and oilfield applications, S292 has found its edge over other harmful and non- environmental-
friendly solvents those usually have low flash point. With the increased safety awareness, S292 is the solvent
of choice in many oilfield application. The application ranges from general cleaning purpose to removing and
dispersing hydrocarbon deposition like Paraffin, Asphaltene, etc. from well bore, pumps, and tubulars.
S292 primary application is for solvent cleaning where the use of S291 and S290 has been restricted or
prohibited. As a straight solvent, S292 can replace a wide variety of products, including mineral spirits, methyl
ethyl ketone, acetone, toluene, Xylene, glycol ethers, and of course fluorinated and chlorinated organic
solvents.
Exhibiting reduced toxicity to marine life, S292 is recommended for applications where environmentally
acceptable solvents for organic deposits are desired. S292 does not contain BETX solvents. In addition, due to
its high flash point and low vapor pressure, S292 is a safer replacement for aromatic solvents that could be
hazardous to apply in hot weather environments.
Table 1 provides a summary of the physical properties and hazards of S292. Only the principal, immediate
hazards are listed in Table 1. Complete information on health hazards, personal protective equipment,
handling precautions, environmental hazards and disposal is provided in the Material Safety Data Sheet for
S292.
Table 1: S292 – Physical Properties and Hazards
S292 is classified as a non-flammable. Diluted with equal parts water the pH is 9 which is considered mildly
alkaline.
Fluid Design
S292 is an alternative to the aromatic Solvents S290 and S291. It can be used as a solvent for hydrocarbon
deposits such as paraffin, asphaltenes, and pipe dope. Its primary application is in solvent cleaning operations
where S290 or S291 has been restricted or prohibited. S292 can be added to water based fluids, or diesel and
other hydrocarbon based fluids. The addition of mutual solvent S282 will improve effectiveness of the
organic deposit dissolver.
Laboratory testing indicates that S292 can be used to successfully clean up various types of hydrocarbon
sludge and pipe-dope fouling. Solvent selection should be determined by comparative solvent tests on
representative samples of the deposit to be removed. Laboratory tests have shown that the addition of S282
Mutual Solvent (5% to 10% by volume) improves the solvency of S292 for paraffin and other organic
deposits.
Application
S292 has a wide variety of applications as a solvent for organic deposits. It can be applied in most equipment
and formation cleaning operations where S291 or S290 could be used. Applicable operations for using S292
include:
Cleans and dissolves asphaltene deposits.
Strips asphaltenes and waxes from tubulars as well as the formation.
Provides a longer-lasting treatment.
Improved environmental and safety footprint as compared to traditional asphaltene
removal systems.
Contains no BETX (benzene, ethyl benzene, toluene, or xylene).
All components are fully miscible.
May be batch mixed or easily mixed on-the-fly.
Can be applied wherever heavy oils are produced.
Typical concentrations
To decide on best loading, laboratory analysis is recommended using actual samples of the organic deposit to
remove. Solution of 10 % and up to 80% can be used.
Avoid flushing dissolver fluids into the critical matrix (3-5 ft from the wellbore). It is preferred to flow back
consumed dissolvers as soon as possible. If a flow back was not possible, treatment should be flushed beyond
the critical matrix.
Safety Data
Refer to MSDS for full description.
Shipping:
S292 is shipped in 55 Gal steel drums.
Product Benefits
Asphaltenes and resins, two of the major constituents in the heavy and polar fraction of petroleum fluids, are
formed by condensed polyaromatic structures containing alkyl chains, heteroatoms (such as O, S and N) and
some metals. They are surface active and at certain, thermodynamic conditions exhibit colloidal behavior in
crude oils.
The formation of organic deposits in petroleum reservoirs, wells and transport pipelines, wettability changes
of mineral surfaces of reservoir formation and stabilization of emulsions, represent some of the problems
attributed to the presence of these constituents in crude oils. The deposition of asphaltenes during
production, transport and refining of petroleum fluids can result in production losses and large increases in
maintenance costs.
S294 Asphaltene Dispersant is based on anionic surfactants (sulfonic acids) which is considered the most
effective chemistry in asphaltene solubilization but not for asphaltene precipitation inhibition.
Fluid Design
S294 The product is 100% active and can be blended with 20-40% aromatic solvent if needed.
Safety Data
Refer to MSDS for full description.
Shipping:
S294 is shipped in 55 Gal steel drums.
IRON CONTROL
Formation damage from ferric hydroxide precipitation is a potential problem during any acidizing treatment.
Acid readily dissolves Fe scale in pipeline and equipment and attacks Fe-containing minerals present in the
formation. This dissolved Fe remains in solution until the acid spends. As the pH rises above, Fe present in the
FE(III) oxidation state precipitates as gelatinous ferric hydroxide. This can cause serious formation damage.
Ferric hydroxide precipitation can be prevented by adding Fe stabilizers to the acid. Two types of Fe
stabilizers presently are available. The most commonly used type employs a complexing agent or mixtures of
complexing agents to solubilize the Fe. Ferric hydroxide precipitation also can be prevented by using reducing
that convert Fe(III) to the more soluble FE(II) form.
Fe dissolved during an acidizing treatment can exist in either the Fe(III) or Fe(II) oxidation state. Upon
spending of the acid, that Fe present in the FE(III) form will begin to precipitate at a pH of about 2.2. On
reaching a pH of 3.2, essentially all of the dissolved FE(III) will have precipitated unless an effective Fe
stabilizer is used. In contrast, FE(II) hydroxide will not precipitate below a pH of 7.7. Since spent acid usually
reaches a maximum pH of about 5.3, precipitation of FE(II) hydroxide is rarely a problem. Consequently, one
needs only to be concerned about stabilizing the FE(III) dissolved by the acid. Previous studies have shown
that most Fe, dissolved by treating acid, is present in the FE(II) oxidation state. It has been estimated that, on
the average, the Fe(II) to FE(III) ratio of spent acid is about 5: 1. This varies greatly, however, depending on
well conditions and the type of formation being treated.
Citric acid, ethylenediaminetetraacetic acid (EDTA), nitrilotriacetic acid (NTA), and erythorbic acid were all
shown to be effective iron (Fe) stabilizers at temperatures up to at least 400 degrees F [204 degrees C]. In
most cases, efficiency increased with elevated temperature. In contrast, acetic acid performed poorly above
125 degrees F [52 degrees C]. When compared on a weight basis. erythorbic acid was the most efficient
agent tested, stabilizing nine times as much iron as citric acid. Unlike the other iron stabilizers, which function
by complexation. erythorbic acid prevents ferric hydroxide precipitation primarily by reducing ferric FE(III
prevents ferric hydroxide precipitation primarily by reducing ferric FE(III ) iron to the ferrous Fe(II) form.
Product Benefits
Solubilizes iron over a wide pH range
Is an easily handled liquid
Principal Uses
S261 is an iron-sequestering agent designed for use in the acid treatment of wells. In the acid treatment of
wells containing significant quantities of iron, live acid puts much of the iron into solution. However, as the
acid spends ferrous ions again become insoluble and will precipitate unless an iron chelation agent is present
in the acid mixture.
S261 is a concentrated aqueous solution of technical grade tetrasodium salt of ethylenediamine tetraacetic
acid EDTA. It functions as an iron sequestrant by forming a soluble complex with the divalent metal ion
utilizing a strong chelate action.
S261 is anionic and is designed to keep iron in solution after the acid has spent. Stabilized acids are effective
in preventing gelatinous iron precipitates from forming in oil or gas wells and are especially useful in acidizing
water-injection wells. S261 is effective at temperatures up to 400 deg F (210 deg C) and is compatible with
OiLSERV inhibitors. This iron stabilizers will not form insoluble calcium salts provided that recommended
treating concentrations are not exceeded.
General Description
S261 is a concentrated aqueous solution of technical grade tetrasodium salt of ethylenediamine tetraacetic
acid. S261 is essentially odorless and soluble in Fresh water and brine.
Below table show S261 concentration to control different concentrations of iron. If data is not available,
assume that 20% of total iron is Ferric iron.
Where severe iron sulfide deposition is encountered, iron reducing agent S265 need to be used in addition to
a chelating agent such as S261. S265 concentration should be 4 lb./1000 gal to prevent iron sulfide
deposition.
Material Compatibility
Although S261 is anionic, it is compatible with most OiLSERV additives. However, it may not be compatible
with strong cationic materials and S261 will be reduced in effectiveness if an attempt is made to use them in
the same treatment. Check with the laboratory if there is uncertainty about the compatibility of additives.
Shipping
S261 is shipped in 55-gallon nonreturnable lined steel drums.
General Description
Table-Physical Properties and Hazards.
Chemical Product Specific Health Physical Pour Point Flash Point
Form pH
Code Name Gravity Hazard Hazard deg F [deg C]) deg F [deg C]
Typical concentrations
Below table shows solubility of S260 in different concentrations of HCl acid. S260 concentrations are given in
lb/1000 gal of acid
Following table shows amounts of S260 iron control agent to use for different concentrations of ferric iron.
Ferric Iron Total Iron S260 Concentration
(ppm) (ppm) (lbm per 1000 gal)
200 1,000 13
500 3,500 33
1000 5,000 65
2000 10,000 130
Safety Data
Please refer to MSDS for full description.
Solutions of S260 will corrode and ruin fittings containing Copper or Nickel alloys. Contact with Aluminum will
produce Hydrogen, creating an explosion risk if in a confined space.
First Aid:
EYE: Irrigate eyes with water for 15 minutes. Seek medical attention if irritation persists.
SKIN: Flush exposed area with water
INHALATION: Not a likely problem.
Application
Iron dissolved during an acidizing treatment can exist in either the ferric (Fe III) or ferrous (Fe II) oxidation
state. Upon spending of the acid, that iron present in the ferric form will begin to precipitate at a pH of about
2.2. Upon reaching a pH of 3.2, essentially all of the dissolved ferric iron will have precipitated unless an
effective iron stabilizer is used. In contrast, ferrous hydroxide will not precipitate below a pH of 7.7. Since
spent acid usually reaches a maximum pH of about 5.3, precipitation of ferrous hydroxide is rarely a problem.
Consequently, one needs only to be concerned with stabilizing the ferric iron dissolved by the acid or the
prevention of oxidating ferrous iron to ferric in fracturing fluids.
Chemistry
The presence of S265 in acidizing solutions prevents the precipitation of gelatinous ferric hydroxide from
spent acid primarily by reducing ferric iron to the more soluble ferrous iron. Because S265 does not spend
itself on the already soluble ferrous iron, it controls ferric iron precipitation at much lower concentrations
than competitive materials.
Physical Properties
Appearance..................................................... White to Off-White Powder
Specific gravity .............................................. 1.65
pH (10%).......................................................... 5.0-8.0
Melting Point, °C.............................................. 342°F (172oC)
Solubility, lbs/1000 gal water, 25°C..................1275
acid, 25°C................... >2,000
Bulk Density (granular), lb/ft3 ............................62
Decomposition Temp.......................................424°F (218oC)
Advantages
Prevents formation damage due to iron precipitation from spent acid solutions
Removes free oxygen from treating fluids
Effective at temperatures of up to 300°F
Prevents ferric iron compatibility problems in gelled acid systems
Easy to handle
Readily soluble in hydrochloric acid
Disadvantages
Not recommended for batch mixing
Degrades with time and temperature in HCL
Recommended Dosage
S265 is normally used at 3-5 pounds per 1000 gallons of 15% or 28% HCL when combined with S260 or S261.
If S265 is the sole iron control agent in the acid package, then assume 5 pounds per 1000 gallons for every
1000 ppm of Ferric iron to be treated.
5.9 – 6.94
S245 Scale inhibitor Liquid 0.98-1.00 -40 [-40] 81 [27]
(1%)
Application
Oil and gas wells with scaling potential
Effective during water-based stimulation treatments including acidizing
Temperature up to 250 °F (121 °C)
May be used to control scale formation in producing wells, injection wells, and all surface injection
systems and vessels
Dosage Information
Typically applied at the rate of 2 gallons per 1000 gallons (2 L/m3)
The concentration may vary depending on the type of the scale and severity of the problem
Pre-job scale inhibitor tests are recommended to verify the optimum concentration of S245 for a
cost effective operation
Packaging
S245 is available in standard polypropylene lined drums (nominal capacity, 55 gal).
Handling
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised.
Observe standard precautions when handling this and all other organic chemicals.
Disadvantages
Not recommended for batch mixing
Application:
Highly effective anionic friction reducer
Designed for use in fresh water, brines, and acids
Effective in high hardness waters
Inverts rapidly at temperatures below 40F
Cost effective due to low dosage concentrations
Minimizes hydraulic horse power usage to lower surface treating pressures.
Friction reducing additives are used to suppress fluid turbulence when pumping water based fluids and acid
treatments through coiled tubing and oilfield tubulars. Friction reducer is necessary to reduce hydraulic
horsepower requirements.
S303 provides effective reduction in friction pressures when treating at high rates. The friction pressure
reduction depends on several factors such as contact surface area, pump rate, temperature, and pipe
roughness. Field experience and laboratory measurements show that a friction reduction of up to 80% can
be achieved with S303. For most of the cases, a 60% reduction in friction pressure can be reasonably
assumed by using 3 gpt (0.3%) of S303 with acid solutions.
The temperature range for the fluids prepared using S303 is 75 to 350 F and typical concentrations vary
between 1 to 3 Gal/1000 Gal (0.1 – 0.3%) .
Typical Properties:
Physical State: Liquid
Appearance: Off-‐white
Odour: Hydrocarbon
Specific Gravity: 1.03 -‐ 1.07 @ 75 F / 22 C
Solubility in water: Emulsifiable
pH (1 %): 7
Note: These physical properties are typical values for this product and are subject to change.
Mechanical Application
Code Appearance Composition Sp. Gr. Technical
integrity Range (deg F)
Up to 3000 psi at
Spherical, Collagen 150 deg F after 1
S890-R 1.1 75-120
Tan (Beige) (Biopolymer) hr of exposure at
temperature
Up to 3000 psi at
Spherical, PVA,PVOH, 150 deg F after 1
S890-M 1.18 120-200 See Notes below
Green PEO,PPO hr of exposure at
temperature
Up to 5000 psi at
Spherical, PEO,PPO, 230 deg F after 1
S890-H 1.18 200-350
Opaque PLA hr of exposure at
temperature
Compatibble Fluids: Polar Solvents: eg. Water brine, short chain alchohols
Incompatible Fluids: Non-polar solvents: eg. Diesel, Benzene, Xylene, Kerosene, Toluene
Technical Considerations: Wet the BioBalls in Mineral oil prior to placement in the ball injector to avoid
clumping. Do not expose to heat-temperature greater than 100 deg F and avoid contact with water or
other polar solvents during storage
Limitations
The product is not tolerant to high pH or high calcium conditions.
Subject to bacterial degradation. A biocide should be used to prevent fermentation
Physical Properties
Appearance: …………………………………. Yellowish to white powder
Specific Gravity: ……………………………… 1.3
Solubility in water: …………………………… Soluble
Viscosity (1% solution after 2 hrs): ………….3700 Cps
pH: ………………………………………… 6.5 – 7.5
Moisture: ……………………………………… 6.5 %
Size: …………………………………………... 200 Mesh
Packaging
S500 is packaged in 25 kg paper bags
HSE
Refer to the MSDS for further details
Usage
S811 is typically used in combination with S800, normally at concentrations of 1.0 to 5.0 gallons
per 1,000 gallons (1.0 to 5.0 L/m3)
Loadings rates are dependent on base gel and crosslinker loadings
Pre-job break tests are recommended to determine the optimum concentration of S811.
Physical Properties
Appearance Clear, blue to green liquid
Specific gravity 1.19 – 1.24
pH <3
Solubility (Water) soluble
Freezing Point -10 °F (-23 °C)
Flush Point Non-flamable
Packaging Drum
HSE
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised.
Observe standard precautions when handling this and all other organic chemicals.
Usage
Typical loading rate is 1 - 3 gpt (1 - 3L/m3) and 0.25 - 2.0 gpt (0.25 - 2.0 L/m3) for high pH zirconium
and borate crosslinked systems respectively
Loadings rates are dependent on base gel and crosslinker loadings
Pre-job break tests are recommended to determine the optimum concentration of Breaker S812
Physical Properties
Appearance Pail to colorless slightly cloudy liquid
Specific gravity 1.14 – 1.23
pH 10.0 -11.0
Solubility (Water) soluble
Freezing point -12 °F (-24 °C)
Flush point Non-flamable
Packaging 55 lb drum, 330 gal tote and bulk
HSE
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised.
Observe standard precautions when handling this and all other organic chemicals.
Usage
S706 Buffer must only be added to the gel after a complete hydration of the gelling agent.
Overloading Buffer S706 can inhibit borate gel’s breaking process.
Optimum dosage, temperature, and extent of mixing should be determined for a cost-effective
operation.
Physical Properties
Appearance Clear liquid
Specific Gravity 1.03
Density (lb/gal, kg/L) 8.59 / 1.02
Pour point (°F/°C) <–40 / <–40
Aqueous solubility Soluble in all proportions
Flash point (°F/°C) 146 / 63
Freezing point (°F/°C) <–40 / <–40
Packaging 55-gal (208-L) drum 275-gal (1041-L) tote
HSE
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised.
Observe standard precautions when handling this and all other chemicals.
Usage
S615 is normally used at concentrations of 0.5 to 2.0 gal/1,000 gal (0.5 to 2.0 L/m3) and can be used in fresh
water, 2% potassium chloride (KCl), KCl- substitute brines, or produced waters
Minimum delayed crosslink time of the system is dependent on the pH and temperature of the fracture
fluid system.
Optimum dosage, temperature, and extent of mixing should be determined for a cost-effective operation.
Physical Properties
Appearance Tan liquid suspension
Specific Gravity 1.15 to 1.20
Density (lb/gal; kg/mᶟ) 9.6 to 10.0 1.15 to 1.19
Pour point (°F/°C) 10.4–12
Aqueous solubility Moderate
Flash point (°F/°C) 164 / 73
Viscosity (cP) (at 300 rpm on Fann 35) 85 to 135
Packaging 55-gal (208-L) drum / 275-gal (1041-L) tote
HSE
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised. Observe standard precautions when handling this and all other
Usage
Typical loading rate is from 0.5 to 5 pounds per 1000 gallons (0.06 to 0.6 kg/m3)
Pre-job break tests are recommended to determine the optimum concentration of S809
Physical Properties
Appearance Light yellow
Bulk Density 1.000 g/L
Activity 80 - 85 %
pH (1% in water) (10% in water) 4/3
Solubility (Water) 10 – 20 g/L
Packaging 55 lb bag
HSE
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised.
Usage
Typical loading rate is from 0.5 to 5 pounds per 1000 gallons (0.06 to 0.6 kg/m3)
Pre-job break tests are recommended to determine the optimum concentration of S810
Physical Properties
Appearance Off-white granules
Specific gravity (@ 20 ºC) 1.8
Activity 70 - 75 %
Packaging 55 lb bag
HSE
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised.
Oilfield applications include fracturing, drilling, completion, workover, packer fluids, water-flood
injection, drilling muds, and pipeline hydrotesting.
Publicly owned treatment works
Metalworking fluids containing water
Industrial recirculating, water-cooling towers
Air washer systems
Reverse osmosis systems
Process, product, wastewater, and recycle cleanup
Industrial wastewater systems
Equipment cleaning
Usage
Recommended dose rate varies depending on the application and severity of contamination. The
normal concentration range to effectively decontaminate a system is from 1 ppm to 500 ppm.
Physical Properties
Appearance Colorless – slight yellow
Assay 20%
Specific Gravity 1.18 to 1.24
Density (lb/gal, kg/gal) 9.84 to 10.34 / 4.46 to 4.69
pH 3.0 to 4.0
Flash point (°F/°C) >200 / >93
Freeze point (°F/°C) –4 / –20
Solubility in water Soluble
HSE
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised.
Usage
Typical load rates are 1 to 2 gal/1,000 gal (1 to 2 L/m3) of fresh water, depending on the formation
mineralogy
Can be batch-mixed in any order in advance or “ on the f l y”
Physical Properties
Appearance Clear liquid
Activity 22%
Specific gravity 1.065 -1.085
Density 8.887 – 9.054
pH(1% solution)) 5.5 – 7.5
Solubility (water) Complete
Packaging 55 gal drum
HSE
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised.
S880 is Compatible with other additives normally used in fracturing. Hence, it can be used in borate,
titanium, and zirconate-crosslinked systems. It can be added continuously on the slurry or as a batch mix.
S800 can protect water based fracturing fluids from thermal degradation up to 300 deg F (149 deg C).
Usage
The normal concentration range is 1.5 to 7.0 gal/1,000 gal (1.5 to 7.0 L/m3).
Physical Properties
Appearance Clear, colorless- to-amber liquid
Activity 30% by weight
gravity 1.26 to 1.34
Density 10.5 to 11.2 lb/gal / 1,048 to 1,118 kg/m3
pH 6.0 to 8.0
Solubility in water Soluble
Freeze point 20°F / -7ºC
HSE
Consult the MSDS, safety posters, and/or product label before use, and use personal protective
equipment as advised.
1. % of SiO2 >98.00%
2. Sphericity >0.65
3. Roundness >0.65
4. % of HCL acid solubility, 1:1 concentration <2.00%
5. Hardness 7.00 Moh’s Scale
6. Particle Density >2.60 g/cc
Introduction
This procedure describes the preparation of Linear Guar fluids. These fluids form the base fluid for the Guar
Borate cross-linked fracturing fluids. This procedure can be used to evaluate any of the additives and / or a
particular water source.
In general, KCl, surfactant, crosslink stabilizer, bactericide and clay control can be added in any order, unless
specified. However, they should be added before the gelling agent.
The addition of breaker is optional but, if used, should be added after the gelling agent has hydrated and
before the gel is cross-linked.
To convert gallons per 1000 gal of fracturing fluid to milliliters per 500 mL of fracturing fluid, divide by 2. To
convert pounds per 1000 gals to grams per 500 mL, multiply by 0.06.For example, 2 gal S281 /1000 gals
equals 1 mL of S281 per 500mL. 30 lb Guar S500 per 1000 gal equals 2.4 g per 500 mL water.
Safety
Normal safety procedures should be observed. The minimum eye protection is safety glasses. Flush eyes with
water immediately if contacted with materials used in test. Wash affected skin with water.
Equipment
Waring blender / Blender jar
Graduated cylinders
Disposable syringes
Timer
pH meter or paper
Viscometer with R1-B1 rotor-bob combination, cup, and thermometer
Reagents
Gelling Agent S500 (Guar Polymer)
Blend (w/w) Polymer Slurriable Guar S500 (51%) : Diesel (49%) – Density: 1.06 g/cc
Note: Slowly add 51 g S500 to 49 g diesel in vessel containing a magnetic stirrer. Mix for about 15 minutes
to 30 minutes.
Additives
Surfactant S281 (1.0 mL/ 500mL water)
Clay Stabilizer KCl salt 2% (10.1 g KCl / 500 mL water)
Bactericide / Biocide S830 0.3 lb/ 1000 gal (0.018 g / 500 mL water)
2. Measure the initial pH of the water using a pH meter or paper. If pH is BELOW 6, add 2% caustic (NaOH)
solution with a 1 mL syringe (one drop at a time) until pH is within range of 6 to 8. The 2% caustic (NaOH)
solution is prepared by adding 2 g of NaOH (M002) to 100 mL of water. If pH is ABOVE 8, add 15% HCl with a1
mL syringe (one drop at a time) until pH is within range of 5 to 7.
3. Add the amount of additives according to the above information (i.e. clay stabilizer, surfactant,
bactericide/ biocide).
4. With the blender running at a speed to create a vortex down to the blades, add the appropriate amount of
gelling agent S500 (for 30 lb / 1000 gal add 1.8 g / 500 mL water) or PSG (for 30 lb/ 1000 gal add 3.4 ml / 500
mL water) . Continue to stir at a low rate to prevent the inclusion of air bubbles in the gel.
5. Allow the gel to hydrate for at least 30 minutes. Test the viscosity (see below) and check pH &
temperature.
The most commonly used viscometer in testing fracturing fluids for their low temperature rheology is Chan
35 / Fann 35 or OFITE 800 viscometer. The calculation of the viscosity based on the viscometer reading is
stated in the Calculation section.
Test Procedures
1. Power on the machine (check the power volts required, 220v A.C.)
2. Install rotor and bob.
3. Fill the sample cup to the mark with fracturing fluid.
4. Place the cup containing sample on the stage (three pins on the bottom of the cup sit in three holes
on the stage)
5. Raise the stage until sample is at the mark on the rotor.
6. Set viscometer to the desired shear rate. Shift gears only when the instrument is running.
7. Let dial come to a steady reading and record.
8. Record the fluid temperature using thermometer.
9. Turn off the machine and clean all parts of the instrument.
10. Calculate the viscosity.
Viscosity Calculations
Viscosity, by definition, is shear stress divided by shear rate:
Viscosity (cP) = (Shear Stress / Shear Rate) * 100
The fluid viscosity can be determined by the following equation using the values given in Table 3:
Viscosity (cP) = S * * f * C, where
S = Speed factor
f = Spring Factor
C = Rotor-Bob Factor
= Dial Reading
Basically, rheoleogical measurements with R1:B1 Rotor-Bob Combination with Spring Factor of 1 could be
directly converted to viscosity measurements as follows:
a. 100-RPM Dial Reading x 3 = Viscosity at 170 sec-1 (cp)
b. 300-RPM Dial Reading = Viscosity at 511 sec-1 (cp)
SAFETY
Normal safety procedures should be observed. the minimum eye protection is safety glasses. Flush eyes with
water immediately if contacted with materials used in test. Wash affected skin with water.
EQUIPMENT
Waring blender
Blender cup
Mixer Impeller IKA RW20
Plastic Containers / Jars
Graduated cylinders
Disposable syringes
pH meter or paper
Timer
REAGENTS
Gelling Agent
Water gelling agent S500 or PSG Polymer Slurry (51% Guar S500: 49% Diesel)
Crosslinker
Crosslinker S600 at 1.2 lb S600/1000gals Guar Borate fluid (0.144 g S600/Litre; 0.072 g / 500 mL ). For
addition of small quantities a stock solution of S600 can be prepared by adding 2.3965 g of S600 to
100 mL of distilled water.
1mL S600 stock solution per 200 mL of Guar Borate = 1 lb S600 /1000 gal Linear Guar Gel
Crosslinker Activator
2% (wt/wt) caustic activator solution (NaOH) prepared from Caustic Soda Flake or from a 30% sodium
hydroxide solution (Specific Gravity: 1.33). Do not attempt to crosslink a fluid with undiluted 30% sodium
hydroxide solution, because it is difficult to control the pH value of the fracturing fluid with the concentrated
material.
The concentration range or the caustic activator solution is 5 to 10 gal / 1000 gal of fracturing fluid. Generally,
7 gal / 1000 is adequate. The concentration must be such that it will raise the pH to between 8.5 and 10. The
temperature stability of the fluid tends to improve as the fluid pH value approaches 10. Increasing the pH
above about 10.5 will cause the fluid to “overcosslink” and become lumpy, and water to separate from the
fluid.
Example:
1.2 lb S600 / 1000 gal Fracturing Fluid+ 5 gal 2% NaOH / 1000 gal Fracturing Fluid
(1.2 lb S600/1000 gal) x (1 gal/ 3785 ml) x (453.6 g/1 lb) = 0.14 g S600/lt Fracturing Fluid
2% NaOH ; 5 gal/ 1000 gal = 5ml /1000 ml
Then measure again with a syringe, and the volume obtained divided by 4. This will give the Crosslinker
Addition Rate in gal/ 1000 gals or liters / 1000 liters.
Let’s say that above mixture gives you 20 ml, then dividing by 4, it will be 5 ml. Thus, the Crosslinker Addition
Rate will be expressed as 5 gal Crosslinker Solution per 1000 gal or 5 liter Crosslinker Solution per 1000 liters.
PROCEDURE 1
1. Prepare 500 mL of Guar base gel. .
2. Add S600 to the base gel and mix at low speed for one minute, ensuring air is not trapped.
3. Add the 2% NaOH solution until the pH measures between 8.5 and 10. Crosslinking should occur
promptly. Record the volume of 2% NaOH solution added.
PROCEDURE 2
1. Prepare 500 ml of Guar base gel.
2. Transfer 200- ml of the Guar base gel to a 300-ml plastic cup, and add the volume of crosslinker
required to be tested. Start the timer.
If a crosslinker solution has been prepared as per the Alternative Crosslinker Preparation in The Lab, then you
will divide the Crosslinker Addition Rate by 5 since you are just using 200 ml (equivalent to 200 gal or 200
liters, and Crosslinker Addition Rate has been expressed in gal per 100 gal or liter per 100 liters).
3. Quickly begin transferring the contents of the cup back and forth between cups (i.e. pour the fluid
between one beaker and the other) at a rate of 25 to 40 transfers per minute. The fluid will begin to
thicken.
4. Note the time at which the fluid makes a transition time from a completely linear fluid to a stringy
fluid. A stringy fluid will form strands or ribbons that bridge the two cups even when separated by a
few inches, whereas a viscous linear fluid will not.
5. Continue the cup-to cup transfer and note the time at which the fluid will support a pencil thick
tongue of fluid hanging off the edge of the cup (i.e. this meaning when the fluid the fluid reaches the
stage where it “lips” over the edge of the beaker and can easily be flipped back into the beaker
without falling from the beaker). Stop the timer for the fluid is crosslinked. Crosslink Time is so the
point at which it is possible to pull the tongue back into the cup.
6. Continue the cup-to-cup transfer and note the time at which becomes fully crosslinked and supports
a broad, thick fluid tongue. Not all fluids will form a broad, thick fluid tongue at the mix-water
temperature. Nonetheless, note this time as the time to full crosslink (or temperature to full
crosslink if it was necessary to heat the fluid).
7. Check and record pH and temperature.
Introduction
The most commonly used viscometer in testing fracturing fluids for their low temperature rheology is Chan
35 viscometer. The calculation of the viscosity based on the viscometer reading is stated in the Calculation
section.
Test Procedures
1. Power on the machine (check the power volts required, 220v A.C.)
2. Install rotor and bob.
3. Fill the sample cup to the mark with fracturing fluid.
4. Place the cup containing sample on the stage (three pins on the bottom of the cup sit in three holes
on the stage)
5. Raise the stage until sample is at the mark on the rotor.
6. Set Chan 35 to the desired shear rate. Shift gears only when the instrument is running.
7. Let dial come to a steady reading and record.
8. Record the fluid temperature using thermometer.
9. Turn off the machine and clean all parts of the instrument.
10. Calculate the viscosity.
Calculation
The fluid viscosity can be determined by the following equation
Note: Basically take the Reading at 100 rpm and then multiply by 3 to have the value in cP.
Introduction
This is important for the field operation without HTHP gel break test equipment. A gel is usually considered
broken enough to flow back when it has been degraded to a viscosity of 20cp at required temperature. (as
close as possible to BHT for the initial PPA stage, decrease temperature for the following stage of PPA)
APENDIX 1:
CD
A
CDA
CD
A
CD
A
CDA
2.SAFETY
Goggles, rubber gloves and a laboratory overall must be worn when mixing acids. Always work under a
fume hood when preparing acids. ALWAYS ADD CONCENTRATED ACID TO WATER.
3.EQUIPMENT
• Glass and Plastic graduated cylinders*
• Funnels
• Labels for containers
*When using hydrofluoric acid, use plastic containers, not glass as the acid dissolves silica or glass and will
etch the containers.
4.TYPES OF ACID
• Hydrochloric Acid
• Mud Acid
• Mud Damage Removal(MDR)
• Aqueous Acetic Acid
• Formic Acid
Mixing Procedures
To prepare 1,000mL of HCl:
Mixing Procedures
To prepare 1,000 mL of Mud Acid:
WEAR SAFETY GOGGLES, PROTECTIVE CLOTHING AND RUBBER GLOVES. WORK IN A FUME CUPBOARD.
1. Place appropriate quantity of fresh water in a plastic beaker. Do not use
seawater, oilfield brine, calcium, magnesium, potassium or sodium chlorides to
prepare Mud Acid.
2. Add required amount of Ammonium Bi-fluoride (NH4HF2). Mix using a magnetic
stirrer until the Ammonium Bi-fluoride has dissolved completely.
3. Add the required quantity of concentrated HCl. Heat will be generated.
MDR applications include removal of mud damage, use as a workover fluid to restore fracture conductivity or
use as a breakdown or matrix treatment fluid to open clogged perforation or restore the permeability.
The MDR Acid fluid is a combination of additives that can be used in ammonium or potassium chloride
water, HCl and Mud Acid. There are three distinct formulations: MDR100, MDR150 and MDR123.
Mixing Procedures
1. Prepare the appropriate acid concentration using the procedures for HCl or Mud Acid.
2. Place 200 mL of acid in a plastic container.
3. Add the appropriate quantities of the additives.
4. Make the solution up to 1,000 mL using the remaining acid solution.
Preparation
Aqueous acetic acid is prepared using glacial acetic acid (S212). Commonly 10% acetic acid is used. Following
table lists common acetic acids diluted from S212. Add inhibitor first for the mixing.
5% 1.0055 48
6% 1.0069 58
7% 1.0083 67
8% 1.0097 77
9% 1.0110 87
10% 1.0125 97
11% 1.0139 106
12% 1.0154 116
S211 is a mixture of inhibited formic acid diluted in water, which is generally used to stimulate oil and gas
wells. The acid strength is between that of HCl and acetic acid. It reacts slowly with carbonate
formations and many minerals presented in sandstone.
S211 normally has a Formic acid concentration of approximately 85 wt%. I t is usually diluted in water
to give a maximum concentration of 9%. Higher concentrations than this may cause insoluble calcium
formate to precipitate to form causing formation damage.
The density of the concentrated acid S211 needs to be measured, so as to check its strength. Read the
strength of the acid from the given Table and Figure (see below). In addition, the density of the required
diluted acid may also be read from the same Table and Figure (which is also required in the volume
calculation).
Table 5: Density of Formic acid solutions at various conc.at 60°F (15.6°C)
95 1.220
90 1.205
85 1.193
9 1.022
5 1.012
Volume of conc. acid = Volume (dilute) x Density (dilute) x Concentration (dilute acid)
Density (concentrated acid S211) x Concentration of acid
Example where S211 is used to construct a 9% Formic acid concentration
Volume of S211 = 1000L x 1.022g/mL x 9% / (1.193g/mL x 85%) = 90.7 L . The calculation assumes that
the acid is mixed in fresh water not brine.
Vol. Strong Acid= Vol. diluted acid x SG diluted acid x STRENGTH diluted acid (%)
SG strong acid x STRENGTH strong acid (%)
The most common acid concentrations and specific gravity are listed below:
Acid Strength Specific Gravity
15% 1.0747
20% 1.0998
28% 1.1402
32% 1.1604
Example: To mix / dilute 1000 gal of 15% HCl from 32% HCl (Raw Acid)
Volume Strong Acid = (1000 gal x 1.0747 x 15%) / (1.1604 x 32) =434 gal of 32% HCl
Volume of Water: 1000 gal – 434 gal = 566 gal
Mixing Procedure - A
Fill the closed top paddle mixer with calculated amount of fresh / drill water.
Add and disperse the corrosion inhibitor. Mix thoroughly
Add and disperse each one of the remaining liquid additives. Mix thoroughly.
Add iron stabilizer (reducing agent – solid additive). Mix thoroughly.
Add the required amount of concentrated Hydrochloric acid (strong acid)
Mix thoroughly.
Check density and temperature of acid system.
Mixing Procedure - B
Add approximately one-half of the required mix water to a clean tank.
Add and disperse the corrosion inhibitor. Mix thoroughly
Add and disperse each one of the remaining liquid additives. Mix thoroughly.
Add iron stabilizer (reducing agent – solid additive). Mix thoroughly.
Add the required amount of concentrated Hydrochloric acid (strong acid)
Mix thoroughly.
Top off with the balance of the mix water.
Check density and temperature of acid system