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EN

BU 0540
SK 500E
Brief instructions for frequency inverters
SK 500E – Brief instructions for frequency inverters

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NORD frequency inverters

Safety and operating instructions for drive power converters


(as per: Low Voltage Directive 2006/95/EEC )
1. General The drive power converter must be protected against
During operation, drive power converters may, depending on their impermissible loads. Especially during transport and handling,
protection class, have live, bare, moving or rotating parts or hot components must not be deformed and/or insulation distances
surfaces. must not be changed. Touching of electronic components and
contacts must be avoided.
Unauthorised removal of covers, improper use, incorrect installation or
operation causes a risk of serious personal injury or material damage. Drive power converters have electrostatically sensitive
Further information can be found in this documentation. components, which can be easily damaged by incorrect
handling. Electrical components must not be mechanically
All transportation, installation and initialisation and maintenance work
damaged or destroyed (this may cause a health hazard!).
must be carried out by qualified personnel (comply with IEC 364,
5. Electrical connections
CENELEC HD 384, DIN VDE 0100, IEC 664 and DIN VDE 0110, and
national accident prevention regulations). When working on live drive power converters, the applicable
For the purposes of these basic safety instructions, qualified personnel national accident prevention regulations must be complied with
(e.g. VBG A3, formerly VBG 4).
are persons who are familiar with the assembly, installation,
commissioning and operation of this product and who have the relevant The electrical installation must be implemented according to the
qualifications for their work. applicable regulations (e.g. cable cross-section, fuses, ground
2. Proper use in Europe lead connections). Further instructions can be found in the
documentation.
Drive power converters are components intended for installation in
electrical systems or machines. Information about EMC-compliant installation – such as
shielding, earthing, location of filters and installation of cables
When installed in machines, the drive power converter cannot be
can be found in the drive power converter documentation.
commissioned (i.e. commencement of the proper use) until it has been
These instructions must be complied with even with CE marked
ensured that the machine meets the provisions of the EC Directive
drive power converters. Compliance with the limiting values
2006/42/EEC (machine directive); EN 60204 must also be complied
specified in the EMC regulations is the responsibility of the
with.
manufacturer of the system or machine.
Commissioning (i.e. implementation of the proper use) is only permitted
6. Operation
when the EMC directive (2004/108/EEC) is complied with.
Where necessary, systems where drive power converters are
Drive power converters with the CE mark meet the requirements of the
installed must be equipped with additional monitoring and
Low Voltage Directive 2006/95/EEC. The harmonized standards stated
protective equipment according to the applicable safety
in the Declaration of Conformity are used for the drive power converters.
requirements, e.g. legislation concerning technical equipment,
Technical data and information for connection conditions can be found accident prevention regulations, etc.
on the rating plate and in the documentation, and must be complied
The parameterisation and configuration of the drive power
with.
converter must be selected so that no hazards can occur.
The drive power converters may only be used for the safety functions
All covers must be kept closed during operation.
which are described and for which they have been explicitly approved.
7. Maintenance and repairs
3. Transport, storage
After the drive power converter is disconnected from the power
Information regarding transport, storage and correct handling must be
supply, live equipment components and power connections
complied with.
should not be touched immediately, because of possible
4. Installation charged capacitors. Observe the relevant information signs
The installation and cooling of the equipment must be implemented located on the drive power converter.
according to the regulations in the corresponding documentation. Further information can be found in this documentation.

These safety instructions must be kept in a safe place!

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2 BU 0540 EN-0715
Intended use of the frequency inverter
Intended use of the frequency inverter
Compliance with the operating instructions is necessary for fault-free operation
and the acceptance of any warranty claims. These operating instructions must
be read before working with the device!
These operating instructions contain important information about servicing.
They must therefore be kept close to the device.
SK 500E series frequency inverters are devices for industrial and commercial
systems used for the operation of three-phase asynchronous motors with squirrel-
cage rotors and Permanent Magnet Synchronous Motors – PMSM. These motors
must be suitable for operation with frequency inverters, other loads must not be
connected to the devices.
SK 5xxE frequency inverters are devices for stationary installation in control
cabinets. All details regarding technical data and permissible conditions at the
installation site must be complied with.
Commissioning (commencement of the intended use) is not permitted until it has
been ensured that the machine complies with the EMC Directive 2004/108/EEC
and that the conformity of the end product meets the Machinery Directive
2006/42/EEC (observe EN 60204).
 Getriebebau NORD GmbH & Co. KG, 2015
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Documentation
Designation: BU 0540
Part No.: 6075402
Series: SK 500E
FI series: SK 500E, SK 505E, SK 510E, SK 511E,
SK 515E, SK 520E, SK 530E, SK 535E,
SK 540E, SK 545E
FI types: SK 5xxE-250-112- ... SK 5xxE-750-112- (0,25 - 0,75kW, 1~ 115V, output 3~ 230V)

SK 5xxE-250-323- ... SK 5xxE-221-323- (0.25 - 2.2kW, 1/3~ 230V, output 3~ 230V)

SK 5xxE-301-323- ... SK 5xxE-182-323- (3,0 - 18,5kW, 3~ 230V, output 3~ 230V)

SK 5xxE-550-340- ... SK 5xxE-163-340- (0,55 - 163,0kW, 3~ 400V, output 3~ 400V)

BU 0540 EN-0715 3
SK 500E – Brief instructions for frequency inverters

Version list
Title, Order number Device Remarks
Date software
version
BU 0540, 6075402 / 2006 V 1.1 R1 First issue, based on BU 0500 GB (March 2005)
July 2006
BU 0540, 6075402 / 3811 V 2.0 R0 based on BU 0500 DE (Part No.: 6075001/3811)
June 2012
BU 0540, 6075402 / 1013 V 2.0 R5 based on BU 0500 DE (Part No.: 6075001/1013)
March 2013
BU 0540, 6075402 / 0715 V 3.0 R1 based on BU 0500 DE (Part No.: 6075001/0715)
February
2015

Table 1: Version List BU0540


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G

Validity
The following brief instructions are based on the main instructions (see version list) of the relevant
inverter series, which is also definitive for commissioning. These brief instructions summarise the
information which is required for the basic commissioning of a standard drive technology application.
Detailed information, especially with regard to parameters, options and special functions can be
obtained from the latest versions of the main instructions for the frequency inverter as well as any
supplementary instructions for field bus options (e.g. PROFIBUS DP) or inverter functionalities (e.g.:
POSICON).
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Copyright notice
As an integral component of the device described here, this document must be provided to all
users in a suitable form.
Any editing or amendment or other utilisation of the document is prohibited.
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Publisher
Getriebebau NORD GmbH & Co. KG
Getriebebau-Nord-Straße 1 • 22941 Bargteheide, Germany • http://www.nord.com/
Fon +49 (0) 45 32 / 289-0 • Fax +49 (0) 45 32 / 289-2253
=== Ende der Liste für T extmar ke Copyright ===

4 BU 0540 EN-0715
Table of Contents
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Table of Contents
=== Ende der Liste für T extmar ke Inhalts verz eichnis ===

1 General ......................................................................................................................................................... 6
1.1 Overview ............................................................................................................................................ 6
1.2 Safety and installation information ..................................................................................................... 7
1.2.1 Explanation of labels used .................................................................................................... 7
1.2.2 List of safety and installation notes ....................................................................................... 8
2 Assembly and installation ........................................................................................................................ 10
2.1 SK 5xxE, standard version ............................................................................................................... 11
2.2 Electrical connections ...................................................................................................................... 12
2.2.1 Wiring guidelines ................................................................................................................ 13
2.2.2 Adaptation to IT networks ................................................................................................... 14
2.2.3 Electrical connection of power unit ..................................................................................... 16
2.2.4 Electrical connection of the control unit .............................................................................. 19
2.3 Colour and contact assignments for encoders ................................................................................. 29
3 Displays and control ................................................................................................................................. 31
3.1 Modular assemblies SK 5xxE .......................................................................................................... 31
3.2 Overview of technology units ........................................................................................................... 32
4 Commissioning ......................................................................................................................................... 35
4.1 Factory settings ................................................................................................................................ 35
4.2 Minimal configuration of control connections ................................................................................... 36
5 Parameters ................................................................................................................................................. 38
6 Operating status messages ..................................................................................................................... 47
6.1 Display of messages ........................................................................................................................ 47
6.2 Messages......................................................................................................................................... 48
7 Technical data ........................................................................................................................................... 56
7.1 General Data SK 500E..................................................................................................................... 56
8 Maintenance and servicing information .................................................................................................. 57
8.1 Maintenance Instructions ................................................................................................................. 57
8.2 Repair information ............................................................................................................................ 58
8.2.1 Repairs ............................................................................................................................... 58
8.2.2 Internet information............................................................................................................. 58

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BU 0540 EN-0715 5
SK 500E – Brief instructions for frequency inverters

1 General
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1.1 Overview
Properties of the basic frequency inverter SK 500E:
• High starting torque and precise motor speed control setting with sensorless current vector
control
• Can be mounted next to each other without additional spacing
• Permissible ambient temperature range 0 to 50°C (please refer to the technical data)
• Frequency inverters Type SK 5xxE … -A: Integrated EMC mains filter for limit curve A1 (and
B1 for inverters Size 1 - 4) according to EN 55011, Category C2 (and C1 for inverters Size 1 - 4)
according to EN 61800-3 (not for 115 V inverters)
• Frequency inverters Type SK 5xxE … -O: without integrated EMC mains filter.
• Automatic measurement of the stator resistance or determination of the precise motor data
• Programmable direct current braking
• Integrated brake chopper for 4 quadrant operation (optional brake resistors)
• Four separate online switchable parameter sets
• RS232/485 interface via RJ12 plug connector
• Integrated USS and Modbus RTU (see BU 0050)

Feature SK … 50xE 51xE 511E 520E 53xE 54xE


Additional
BU options
Operating manual BU 0500
0505
Safe pulse block (STO / SS1)* x x x x BU 0530
2 x CANbus/CANopen interfaces via RJ45
x x x x BU 0060
plug
RS485 interface additionally via terminals x x x
Speed feedback via incremental encoder
x x x
input
Integrated “POSICON” positioning control x x BU 0510
CANopen absolute encoder evaluation x x BU 0510
PLC / SPS – functionality x x x BU 0550
Universal encoder interface
x BU 0510
(SSI, BISS, Hiperface, EnDat and SIN/COS)
Operation of PM synchronous motors
x x x x x x
(Permanent Magnet Synchronous Motors)
5/36/2
Number of digital inputs / outputs** 5/0 5/0 5/0 7/2 7/2
7/1
Additional potential-isolated PTC input*** x
Number of analog inputs / outputs 2/1 2/1 2/1 2/1 2/1 2/1
Number of relay messages 2 2 2 2 2 2
* not with 115 V devices
** SK 54xE: 2 I/Os can be variably parameterised as inputs or outputs
*** alternative "thermistor" function on digital input 5 possible (above size 5 an additional thermistor input is available as
standard)

Table 2: Overview of SK 500E performance grading features


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6 BU 0540 EN-0715
1 General
1.2 Safety and installation information
NORD frequency inverters are equipment for use in industrial high voltage systems and are operated
at voltages that could lead to severe injuries or death if they are touched.
The frequency inverter and its accessories must only be used for the purpose which is intended by the
manufacturer. Unauthorised modifications and the use of spare parts and additional equipment which
has not been purchased from or recommended by the manufacturer of the frequency inverter may
cause fire, electric shock and injury.
All of the associated covers and protective devices must be used.
Installation and other work may only be carried out by qualified electricians with strict adherence to the
operating instructions. Therefore keep these Operating Instructions at hand, together with all
supplementary instructions for any options which are used, and give them to each user.
Local regulations for the installation of electrical equipment and accident prevention must be complied
with.
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1.2.1 Explanation of labels used

DANGER Indicates an immediate danger, which may result in death or serious injury.

WARNING Indicates a possibly dangerous situation, which may result in death or


serious injury.

CAUTION Indicates a possibly dangerous situation, which may result in slight or


minor injuries.

NOTICE Indicates a possibly harmful situation, which may cause damage to the
product or the environment.

Note Indicates hints for use and useful information.

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BU 0540 EN-0715 7
SK 500E – Brief instructions for frequency inverters

1.2.2 List of safety and installation notes


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DANGER! Danger of electric shock


The frequency inverter operates with a dangerous voltage. Touching certain conducting components (connection
terminals, contact rails and supply cables as well as the PCBs) will cause electric shock with possibly fatal
consequences.
Even when the motor is at a standstill (e.g. caused by an electronic block, blocked drive or output terminal short-
circuit), the line connection terminals, motor terminals and braking resistor terminals, contact rails, PCBs and
supply cables may still conduct hazardous voltages. A motor standstill is not identical to electrical isolation from
the mains.
Only carry out installations and work if the device is disconnected from the voltage and wait at least
5 minutes after the mains have been switched off! (The equipment may continue to carry hazardous voltages for
up to 5 minutes after being switched off at the mains).
Follow the 5 Safety Rules (1. Switch off the power, 2. Secure against switching on, 3. Check for no voltage,
4. Earth and short circuit, 5. Cover or fence off neighbouring live components).
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DANGER! Danger of electric shock


Even if the drive unit has been disconnected from the mains, a connected motor may rotate and possible
generate a dangerous voltage. Touching electrically conducting components may then cause an electric shock
with possible fatal consequences.
Therefore prevent connected motors from rotating.
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WARNING Danger of electric shock


The voltage supply of the frequency inverter may directly or indirectly put it into operation, or touching electrically
conducting components may then cause an electric shock with possible fatal consequences.
Therefore, all poles of the voltage supply must be disconnected. For devices with a 3-phase supply,
L1 / L2 / L3 must be disconnected. For devices with a single phase supply, L1 / N must be disconnected. For
devices with a DC supply, –DC / +B must be disconnected. Also, the motor cables U / V / W must be
disconnected.
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WARNING Danger of electric shock


In case of a fault, insufficient earthing may cause an electric shock with possibly fatal consequences if the device
is touched.
Because of this, the frequency inverter is only intended for permanent connection and may not be operated
without effective earthing connections which comply with local regulations for large leakage currents (> 3.5mA).
EN 50178 / VDE 0160 stipulates the installation of a second earthing conductor or an earthing conductor with a
2
cross-section of at least 10mm .
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WARNING Danger of injury if motor starts


With certain setting conditions, the frequency inverter or the motor which is connected to it may start automatically
when the mains are switched on. The machinery which it drives (press / chain hoist / roller / fan etc.) may then
make an unexpected movement. This may cause various injuries, including to third parties.
Before switching on the mains, secure the danger area by warning and removing all persons from the danger
area.
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8 BU 0540 EN-0715
1 General

CAUTION Danger of burns


The heat sink and all other metal components can heat up to temperatures above 70°C.
Touching such components may cause local burns to the affected parts of the body (hands, fingers, etc.).
To prevent such injuries, allow sufficient time for cooling down before starting work - the surface temperature
should be checked with suitable measuring equipment. In addition, keep sufficient distance from adjacent
components during installation, or install protection against contact.
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NOTICE Damage to the frequency inverter


For single phase operation (115/230V) the mains impedance must be at least 100µH for each conductor. If this is
not the case, a mains choke must be installed.
Failure to comply with this may cause damage to the frequency inverter due to impermissible currents in the
components.
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NOTICE EMC - Interference


The frequency inverter is a product which is intended for use in an industrial environment and is subject to sales
restrictions according to IEC 61800-3. Use in a residential environment may require additional EMC measures.
For example, electromagnetic interference can be reduced by the use of an optional mains filter.
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NOTICE Leakage and residual currents


Due to their principle of operation (e.g. due to integrated mains filters, mains units and capacitor banks),
frequency inverters generate leakage currents. For the correct operation of the frequency inverter on a current-
sensitive RCD, the use of an all-current sensitive earth leakage circuit breaker (Type B) compliant with
EN 50178 / VDE 0160 is necessary.
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Information Operation on TN- / TT- / IT- networks


The frequency inverters are suitable for operation on TN or TT networks as well as for IT networks with the
configuration of the integrated mains filter. (chapter 2.2.2)
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Information Maintenance
In normal use, frequency inverters are maintenance free.
The cooling surfaces must be regularly cleaned with compressed air if the ambient air is dusty.
In the event of taking out of service or storage for long periods, the capacitors must be re-formatted (chapter 8.1).
Failure to do this will damage these components and will cause a considerable reduction of the service life -
including the immediate destruction of the frequency inverter.
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BU 0540 EN-0715 9
SK 500E – Brief instructions for frequency inverters

2 Assembly and installation

SK 500E frequency inverters are available in various sizes depending on the output. Attention must be
paid to a suitable position when installing.
The equipment requires sufficient ventilation to protect against overheating. For this the minimum
guideline distances from adjacent components above and below the frequency inverter, which could
obstruct the air flow apply. (above > 100 mm, below > 100 mm)

Distance from device: Mounting can be immediately next to each other. However, for the use of
brake resistances mounted below the frequency inverter (not possible with …-CP devices), the greater
width must be taken into consideration, particularly in combination with temperature switches on the
brake resistor!
Installation position: The installation position is normally vertical. It must be ensured that the cooling
ribs on the rear of the frequency inverter are covered with a flat surface to provide good convection.

Warm air must be vented above the device!


Fig. 1 Mounting distances for SK 5xxE
If several inverters are arranged above each other, it must be ensured that the upper air entry
temperature limit is not exceeded (chapter 7). If this is the case, it is recommended that an "obstacle"
(e.g. a cable duct) is mounted between the inverters so that the direct air flow (rising warm air) is
impeded.
Heat dissipation: If the frequency inverter is installed in a control cabinet, adequate ventilation must
be ensured. The heat dissipation in operation is approx. 5% (according to the size and equipment of
the device) of the rated power of the frequency inverter.
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10 BU 0540 EN-0715
2 Assembly and installation
2.1 SK 5xxE, standard version
Normally the frequency inverter is mounted directly on the rear wall of a
control cabinet. For this, two, of for Size 5 to 7 four, suitable wall-mounting
brackets are supplied, which must be pushed into the heat sink on the rear of
the inverter. Above Size 8, the mounting device is already integrated.
Alternatively, for Size 1 to 4 the wall mounting brackets can be inserted at the
side of the cooling element in order to minimise the necessary depth of the
control cabinet.
In general, care must be taken that the rear of the cooling element is covered
with a flat surface and that the device is mounted vertically. This enables
optimum convection, which ensures fault-free operation.

Housing dimensions Wall-mounting


Device type Size
A B C D E1 ∅
2)
SK 5xxE-250- … to SK 5xxE-750- ... Size 1 186 74 153 220 / 5.5
2)
SK 5xxE-111- … to SK 5xxE-221- … Size 2 226 74 153 260 / 5.5
SK 5xxE-301- … to SK 5xxE-401- … Size 3 241 98 181 275 / 5.5
SK 5xxE-551- 340… to SK 5xxE-751- 340… Size 4 286 98 181 320 / 5.5
SK 5xxE-551- 323… to SK 5xxE-751- 323… Size 5 327 162 224 357 93 5.5
SK 5xxE-112- 340… to SK 5xxE-152- 340… Size 5 327 162 224 357 93 5.5
SK 5xxE-112- 323… Size 6 367 180 234 397 110 5.5
SK 5xxE-182- 340… to SK 5xxE-222- 340… Size 6 367 180 234 397 110 5.5
SK 5xxE-152- 323… to SK 5xxE-182- 323… Size 7 456 210 236 485 130 5.5
SK 5xxE-302- 340… to SK 5xxE-372- 340… Size 7 456 210 236 485 130 5.5
SK 5xxE-452- 340… to SK 5xxE-552- 340… Size 8 598 265 286 582 210 8.0
SK 5xxE-752- 340… to SK 5xxE-902- 340… Size 9 636 265 286 620 210 8.0
Size
SK 5xxE-113- 340… to SK 5xxE-133- 340… 720 395 292 704 360 8.0
10
Size
SK 5xxE-163- 340… 799 395 292 783 360 8.0
11
400 V (…-340…) and 500 V (…-350…) - FI:
identical dimensions and weights All dimensions in [mm]
1) Size 10 and 11: The stated value corresponds to the distance between the outer fasteners. A third fastening hole is
provided in the middle
2) For the use of bottom-mounted brake resistors = 88 mm

B B
E

A D
D A
1)
A= Total length
1)
B= Total width
1)
C= Total height
D= Longitudinal hole
2)
spacing
C 2)
C E= Lateral hole spacing
1) Delivery condition
2) Fixing dimensions

BU 0540 EN-0715 11
SK 500E – Brief instructions for frequency inverters
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2.2 Electrical connections


WARNING
THESE DEVICES MUST BE EARTHED.
Safe operation of the devices presupposes that qualified personnel mount and operate it in compliance with the
instructions provided in these operating instructions.
In particular, the general and regional installation and safety regulations for work on high voltage systems (e.g.
VDE) must be complied with as must the regulations concerning correct use of tools and the use of personal
protection equipment.
Dangerous voltages can be present at the motor connection terminals even when the inverter is switched off.
Always use insulated screwdrivers on these terminal fields.
Ensure that the input voltage source is not live before setting up or changing connections to the unit.
Make sure that the inverter and motor have the correct supply voltage set.

Note Thermistor
As with other signal cables, thermistor cables must be laid separately from the motor cables

Depending on the size of the frequency inverter, the connection terminals for the supply cables and
the control cables are located in different positions. According to the configuration of the frequency
inverter, various terminals are not present.
Size 1 - 4 Size 5 - 7 Above size 8

Das Bild kann zurzeit nicht angezeigt werden.

1= Mains connection L1, L2/N, L3, PE X1


2= Motor connection U, V, W, PE X2
3= multi-function relay 1-4 X3
4= Braking resistor +B, -B X2
5= DC - link circuit -DC X2 Above Size 8: + DC, - DC
6= Control terminals IOs, GND, 24Vout, IG, DIP for AIN  X4, X5, X6, X7, X14
7= Technology unit
8= Link circuit choke -DC, CP, PE Above size 8:

12 BU 0540 EN-0715
2 Assembly and installation
Size 1 - 4 Size 5 - 7 Above size 8

9= communication CAN/CANopen; RS232/RS485  X9/X10; X11


10 = Thermistor T1/2 or TF+/- X13 Up to size 4 (except SK 54xE): to DIN 5
11 = Safe pulse block 86, 87, 88, 89 X8
12 = Control voltage VI 24V 40, 44 X12 Except SK 5x0E and SK 511E

Pos : 62 /Anl eitungen/Elektroni k/FU und Starter/1. Allgemei nes/Sicherheits- und Installati onshi nweis e/Verdrahtungsrichtlini en [SK 5xxE] @ 0\mod_1325863475147_388.doc x @ 6032 @ 3 @ 1

2.2.1 Wiring guidelines


The frequency inverters have been developed for use in an industrial environment. In this
environment, high levels of electromagnetic interference can act on the frequency inverter. In general,
correct installation ensures safe and problem-free operation. To meet the limiting values of the EMC
directives, the following instructions should be complied with.
1. Ensure that all equipment in the control cabinet is securely earthed using short earthing cables
which have large cross-sections and are connected to a common earthing point or earthing bar. It
is especially important that each control unit which is connected to the electronic drive technology
(e.g. an automatic device) has a short cable with a large cross-section, which is connected to the
same earthing point as the dfrequency inverter itself. Flat cables (e.g. metal stirrups) are
preferable, as they have a lower impedance at high frequencies.
2. The bonding cable of the motor controlled by the frequency inverter should be connected directly to
the earthing terminal of the associated controller. The presence of a central earthing bar in the
control cabinet and the grouping together of all bonding conductors to this bar normally ensures
safe operation.
3. Where possible, shielded cables should be used for control circuits. The shielding at the cable end
should be carefully sealed and it must be ensured that the wires are not laid over longer distances
without shielding.
The shields of analog setpoint cables should only be earthed on one side on the device.
4. The control cables should be installed as far as possible from power cables, using separate cable
ducts, etc. Where cables cross, an angle of 90° should be ensured as far as possible.
5. Ensure that the contactors in the cabinet are interference protected, either by RC circuits in the
case of AC contactors or by free-wheeling diodes for DC contactors, for which the interference
traps must be positioned on the contactor coils. Varistors for over-voltage limitation are also
effective. This interference suppression is particularly important when the contactors are controlled
by the relay in the frequency inverter.
6. Shielded or armoured cables should be used for the load connections (motor cable). The shielding
or armouring must be earthed at both ends. If possible, earthing should be made directly to the
electrically conducting mounting plate of the control cabinet or the screening angle of the EMC Kit.

BU 0540 EN-0715 13
SK 500E – Brief instructions for frequency inverters

In addition, EMC-compliant wiring must be ensured. If required, an optional output choke can be
supplied
The safety regulations must be complied with under all circumstances when installing the
frequency inverter!

NOTICE Interference and damage


The control cables, mains cables and motor cables must be laid separately. Under no circumstances may they be
installed in a common conduit or installation duct, in order to prevent interference.
The test equipment for high voltage insulations must not be used on cables that are connected to the motor
controller. Failure to comply with this will cause damage to the drive electronics.
Pos : 63 /Anl eitungen/Elektroni k/FU und Starter/2. M ontage und Ins tall ati on/El ektrisc her Ansc hluss /SK 500E/2.10.2 Anpass ung an IT-N etz e [BU 0500] @ 1\mod_1331196207398_388.doc x @ 17782 @ 355 @ 1

2.2.2 Adaptation to IT networks


As delivered, the inverter is configured for operation in TN or TT networks. For operation in IT
networks, simple adaptations must be made. However, these impair the suppression of radio
interference.
Up to and including Size 7, the adaptation is made with jumpers. As delivered, the jumpers are set in
the “normal position”. With this, the mains filter has its normal effect and leakage current. Above Size
8 a DIP switch element is provided. According to the position of the DIP switch, the frequency inverter
is configured for TN/TT network operation or for IT network operation (also refer to Section Fehler!
Verweisquelle konnte nicht gefunden werden. and Fehler! Verweisquelle konnte nicht gefunden
werden.)
1)
Frequency inverter Jumper A Jumper B Comments Leakage current

Size 1 - 4 Position 1 Position 1 Operation in IT network Not applicable


Size 1 - 4 Position 3 Position 2 Large filtering effect < 30 mA
2) 2)
Size 1 - 4 Position 3 Position 3 Reduced filtering effect << 30 mA
> 3. mA
Size 5 - 7 Position 0 Position 1 Operation in IT network Not applicable
Size 5 - 7 Position 4 Position 2 Large filtering effect < 6 mA
DIP-Switch "EMC Filter"
Size 8 – 11 OFF Operation in IT network < 30 mA
Size 8 – 11 ON Large filtering effect < 10 mA
1) Jumper "A" is only for type SK 5xxE-…-A inverters
2) Only valid for type SK 5xxE-…-A inverters. For type SK 5xxE-…-O inverters, this jumper position is similar to position 1

Table 3: Adaptation of integrated mains filter

14 BU 0540 EN-0715
2 Assembly and installation
Adaptation for Size 1 – 7

NOTICE Jumper positions


Jumper positions which are not illustrated below must not be used, as these may cause the destruction of the
frequency inverter.

Jumper 'A’ network input (only type SK 5xxE-…-A inverters)


Size 1 – 4
Operation in IT network = Position 1 Top side of device
(reduced leakage current)

Normal position = Position 3

Size 5 – 7
Operation in IT network = Position 0 Top side of device
(reduced leakage current)

Normal position = Position 4

Jumper 'B' motor output


Size 1 – 4
Operation in IT network = Position 1 Underside of the device
(reduced leakage current)

Normal position = Position 2

Reduced leakage current – Position 3


(The set pulse frequency (P504) only has a slight
influence on the leakage current.)
(for type SK 5xxE-…-O inverters the function is
identical to position 1))

Size 5 – 7
Operation in IT network = Position 1 Underside of the device
(reduced leakage current)

Normal position = Position 2

BU 0540 EN-0715 15
SK 500E – Brief instructions for frequency inverters

Adaptation above size 8:

Adaptation to an IT network is carried out via the DIP switch


"EMC filter" (1). As delivered, this switch is in the "ON"
position.
For operation in an IT network the switch must be set to the
"OFF" position. The leakage current is reduced, with
impairment of EMC compatibility.

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2.2.3 Electrical connection of power unit


The following information relates to all power connections to the frequency inverter. This includes:
• Mains cable connection (L1, L2/N, L3, PE)
• Motor cable connection (U, V, W, PE)
• Brake resistor connection (B+, B-)
• Link circuit connection (-DC, (+DC))
• Link circuit choke connection (-DC, CP, PE)

Before connecting the frequency inverter, the following must be observed:


1. Ensure that the mains supply provides the correct voltage and is suitable for the current required.
2. Ensure that suitable circuit breakers with the specified nominal current range are installed between
the voltage source and the inverter.
3. Connect the mains voltage directly to the mains terminals L1-L2/N-L3-PE (for each device)
4. A four-core cable must be used to connect the motor. The cable is connected to the motor
terminals PE-U-V-W.
5. If screened motor cables (recommended) are used, the cable screening must also be connected to
a large area of the metallic screening angle of the EMC Kit, however, at least to the electrically
conducting mounting surface of the control cabinet.
6. Above size 8, the cable lugs which are included in the scope of delivery must be used. After
crimping, these must be insulated with shrink hose.

Information
The use of shielded cables is essential in order to maintain the specified radio interference suppression level.
If certain wire end sleeves are used, the maximum cross-section which can be connected can be reduced.

16 BU 0540 EN-0715
2 Assembly and installation
To connect the power unit, the following tools must be used:
Frequency inverter Tools Type

Size 1 - 4 Screwdriver SL / PZ1; SL / PH1


Size 5 - 7 Screwdriver SL / PZ2; SL / PH2
Size 8 - 11 Socket wrench SW 13

Table 4: Tools

Connection data:
Frequency inverter Cable Ø [mm²] AWG Tightening torque

Size rigid flexible [Nm] [lb-in]


1…4 0.2 … 6 0.2 … 4 24-10 0.5 … 0.6 4.42 … 5.31
5 0.5 … 16 0.5 … 10 20-6 1.2 … 1.5 10.62 … 13.27
6 0.5 … 35 0.5 … 25 20-2 2.5 … 4.5 22.12 … 39.82
7 0.5 … 50 0.5 … 35 20-1 2.5 … 4 22.12 … 35.4
8 50 50 1/0 15 135
9 95 95 3/0 15 135
10 120 120 4/0 15 135
11 150 150 5/0 15 135

Table 5: Connection data

NOTICE Brake voltage supply


The voltage supply for an electro-mechanical brake (or its brake rectifier) must be via the mains.
Connection to the output side (connection to the motor terminals) may cause the destruction of the brake or the
frequency inverter.

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Mains connections (X1 – PE, L1, L2/N, L3)


No special safety measures are required on the mains input side of the frequency inverter. It is
advisable to use the normal mains fuses (see technical data) and a main switch or circuit breaker.
Frequency inverter data Permissible mains data

Voltage Power 1 ~ 115 V 1 ~ 230 V 3 ~ 230 V 3 ~ 400 V

115 VAC 0.25 … 0.75 kW X


230 VAC 0.25 … 2.2 kW X X
230 VAC ≥ 3.0 kW X
400 VAC ≥ 0.37 kW X
Connections L/N = L1/L2 L/N = L1/L2 L1/L2/L3 L1/L2/L3

Isolation from or connection to the mains must always be carried out for all the poles and
synchronously (L1/L2/L2 or. L1/N).

BU 0540 EN-0715 17
SK 500E – Brief instructions for frequency inverters

NOTICE Operation in IT networks


The use of this frequency inverter on an IT network is possible after modification of the integrated mains filter.
It is urgently recommended that the frequency inverter is only operated on a IT network if a braking resistor is
connected. If an earthing fault occurs in the IT network, this measure prevents an impermissible charging of the
link circuit capacitor and the associated destruction of the frequency inverter.
For operation with an insulation monitor, the insulation resistance of the frequency inverter must be taken into
account.

Pos : 67 /Anl eitungen/Elektroni k/FU und Starter/2. M ontage und Ins tall ati on/El ektrisc her Ansc hluss /SK 500E/2.10.4 Elektrischer Anschl uss Leistungsteil -T eil 2 - Motor kabel ( X2) [BU 0500] @ 1\mod_1331195941727_388.doc x @ 17638 @ 5 @ 1

Motor cable (X2 - U, V, W, PE)


The motor cable may have a total length of 100m if this is a standard cable (take EMC into
consideration). If a screened motor cable is used, or if the cable is laid in a metal conduit which is well
earthed, the total length should not exceed 30m.
For greater lengths of cable, an additional output choke (accessory) must be used.
For multiple motor operation the total motor cable length consists of the sum of the individual cable
lengths.

NOTICE Output switching


The motor cable must not be switched as long as the inverter is pulsing (The inverter must be in "Standby" or
"Starting disabled" status).
Otherwise the inverter nay be damaged.

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Breake resistor (X2 - +B, -B)


The terminals +B/ -B are intended for the connection of a suitable braking resistor. A short screened
connection should be selected. For the installation of a braking resistor, the large amount of heat
which is generated due to its operation (> 70°C) must be taken into account.
Pos : 69 /Anl eitungen/Elektroni k/FU und Starter/2. M ontage und Ins tall ati on/El ektrisc her Ansc hluss /SK 500E/2.10.5 Elektrischer Anschl uss Steuerteil [BU 0500] @ 0\mod_1325864707420_388.doc x @ 6124 @ 3 @ 1

18 BU 0540 EN-0715
2 Assembly and installation

2.2.4 Electrical connection of the control unit


The control connections are located under the front cover (above size 8 under the two front covers) of
the frequency inverter. The configuration differs according to the size. Up to size 7, the individual
control terminals (X3, X8, X13) are in staggered positions (please see chapter 2.2 "Electrical
connections" on page 12).
Connection data:
Frequency inverter All Size 1 … 4 Size 5 … 7 Above
size 8:

Terminal block Typically X3 X3, X8, X3.1/2,


X12, X13 X15

Rigid cable Ø [mm²] 0.14 … 1.5 0.14 … 2.5 0.2 … 6 0.2 … 2.5

Flexible cable Ø [mm²] 0.14 … 1.5 0.14 … 1.5 0.2 … 4 0.2 … 2.5

AWG standard 26-16 26-14 24-10 24-12

Starting torque [Nm] Clamping 0.5 … 0.6 0.5 … 0.6 Clamping


[lb-in] 4.42 … 5.31 4.42 … 5.31

GND/0V is a common reference potential for analog and digital inputs.


Furthermore, it must be taken into account that with SK 5x5E size 1 ... 4 frequency inverters, terminal
44 is used to feed in the control voltage. However with devices of size 5 and above, this terminal
provides a 24V control voltage.

NOTICE Cable laying


All control cables (including the thermistor) must be laid separately from the mains and the motor cables, in order
to prevent interference to the inverter.
If cables are laid in parallel, a minimum distance of 20cm must be maintained from cables which carry a voltage
>60V The minimum distance may be reduced by screening the cables which carry a voltage, or by the use of
earthed metal partitions within the cable conduits.

Information Total currents


5 V / 15 V (24 V) can be obtained from several terminals if required. This also includes e.g. digital outputs or a
operating module connected via RJ45
With size 1 ... 4, the total output current must not exceed 250 mA / 150 mA (5 V / 15 V). Above Size 5 the limiting
value is 250 mA / 200 mA (5 V/24 V).
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BU 0540 EN-0715 19
SK 500E – Brief instructions for frequency inverters

Terminal block X3, (above size 8: X3.1 and X3.2) - Relay


SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √ √ √ √ √ √ √

Terminals X3: 1 2 3 4
Name K1.1 K1.2 K2.1 K2.2

Terminal Function Data Description / wiring suggestion Parameter


[Factory setting]

1 Output 1 Relay closing contact Brake control


P434
2 [Braking control] 230 VAC, 24 VDC, (closes on enabling)
3 Output 2 < 60 VAC in circuits with
safe isolation, Fault / Ready
4 [Ready/Fault] P441
≤2A (closes when FI ready / no fault)

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20 BU 0540 EN-0715
2 Assembly and installation

Terminal block X4 – Analog I/O


SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √ √ √ √ √ √ √

Terminals X4: 11 12 14 16 17
Name VO 10V GND/0V AIN1 AIN2 AOUT1

Terminal Function Data Description / wiring suggestion Parameter


[factory setting]

11 10V Reference 10V, 5mA,


voltage Not short circuit resistant The analog input controls the output
frequency of the frequency inverter.
12 Reference potential
0V analog
for analog signals 11
12
R=10k
14 Analog input 1 V=0...10V, Ri=30kΩ, 14
16 P400
[set point frequency] I=0/4...20mA, Ri=250Ω, 17
can be switched over with
16 Analog input 2 DIP switch, reference The possible digital functions are
[no function] voltage GND. described in Parameter P420.
For the use of digital Above Size 5: P405
functions 7.5...30V. Configuration of analog input with DIP
Above Size 5: switch (see below)
also -10 … + 10 V signals
17 Analog output 0...10V Can be used for an external display or
[no function] Reference potential GND for further processing in a following
Max. load current: machine. P418
5mA analog,
20mA digital

Analog signal configuration

Size 1 … 4
1 = DIP switch: left = I / right = V
AIN2: I = Current 0/4 … 20 mA
V = Voltage
AIN1: I = Current 0/4 … 20 mA
V = Voltage

Above Size 5:
1 = DIP switch: left = ON / right = OFF
S4: AIN2: ON = ± 10 V
OFF = 0 … 10 V
S3: AIN1: ON = ± 10 V
OFF = 0 … 10 V
S2: AIN2: I = ON = current 0/4...20 mA
V = OFF = voltage
S1: AIN1: I = ON = current 0/4...20 mA
V = OFF = voltage

Note:
If S2 = ON (AIN2 = Current input), S4 must be = OFF.
If S1 = ON (AIN1 = Current input), S3 must be = OFF.

BU 0540 EN-0715 21
SK 500E – Brief instructions for frequency inverters
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Terminal block X5 – Digital In


SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √ √ √ √

Terminals X5: 21 22 23 24 25 42 40 41
Designation DIN1 DIN2 DIN3 DIN4 DIN5 VO 15V GND/0V VO 5V

Terminal Function Data Description / wiring suggestion Parameter


[factory setting]

21 Digital input 1
P420
[ON right] 7.5...30V, Ri=6.1kΩ Each digital input has a reaction time of
Not suitable for thermistor ≤ 5ms.
22 Digital input 2 evaluation.
Connection with internal 15V: P421
[ON left]
21
23 Digital input 3 HTL encoders can only be 22
P422
[parameter set bit0] connected to DIN2 and 23
DIN4 24
24 Digital input 4 Limiting frequency:
25
15V
42
[Fixed frequency 1, max. 10 kHz 40 P423
P429] 41 motor - PTC

25 Digital input 5 2.5...30V, Ri=2.2kΩ Connection with external 7.5-30V:


[no function] Not suitable for evaluation 21
of a safety device. 22
23
Suitable for thermistor 24
evaluation with 5V. 25 P424
7.5 … 30V
42
GND / 0V
40
NOTE: For the motor 41 motor - PTC
thermistor P424 = 13 must
be set.
42 15V supply voltage Supply voltage provided by the
output 15V ± 20% frequency inverter for connection to the
max. 150 mA (output) digital inputs or the supply of a 10-30V
encoder.
40 Reference potential
0V digital Reference potential
for digital signals
41 5V supply voltage 5V ± 20%
output max. 250 mA (output) Voltage supply for motor-PTC
short-circuit resistant

22 BU 0540 EN-0715
2 Assembly and installation

SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E


Relevance
√ √ √

Terminals X5: 21 22 23 24 25 44* 40 41 * Terminal 44:


up to Size 4: VI
DIN1 DIN2 DIN3 DIN4 DIN5 V…24V GND/0V VO 5V Size 5 and above:
Designation VO

Terminal Function Data Description / wiring suggestion Parameter


[factory setting]

21 Digital input 1
P420
[ON right] 7.5...30V, Ri=6.1kΩ
Not suitable for thermistor
22 Digital input 2 evaluation. P421
[ON left]
23 Digital input 3 HTL encoders can only be
P422
[parameter set bit0] connected to DIN2 and
DIN4 Each digital input has a reaction time of
24 Digital input 4 Limiting frequency: ≤ 5ms.
[Fixed frequency 1, max. 10 kHz P423
21
P429] 22
23
25 Digital input 5 Only S1 – S4 24
[no function] 2.5...30V, Ri=2.2kΩ 25
18 … 30V
44
Not suitable for evaluation 40
GND / 0V

of a safety device. 41 motor - PTC

Suitable for thermistor


evaluation with 5V. P424
NOTE: For the motor
thermistor P424 = 13 must
be set.
Size 5 and above
Thermistor on X13:T1/T2
44 Size 1 to Size 4 18…30V Voltage supply for the FI control unit. Is
VI 24V supply voltage essential for the function of the
input min. 800 mA (input) frequency inverter.
Size 5 and above Supply voltage provided by the
VO 24V supply voltage frequency inverter for connection to the
output digital inputs or the supply of a 10-30V
24V ± 25% encoder.
max. 200 mA (output) The 24V control voltage is generated by
short circuit resistant the FI, however it can also be supplied
via the terminals X12:44/40 (Size 8 and
above: X15:44/40). Supply via terminal
X5:44 is not possible.
40 Reference potential for
0V digital Reference potential
digital signals
41 5V supply voltage 5V ± 20%
output max. 250 mA (output) Voltage supply for motor-PTC
short-circuit resistant

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BU 0540 EN-0715 23
SK 500E – Brief instructions for frequency inverters

Terminal block X6 – Encoder


SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √ √

Terminals X6: 40 51 52 53 54
Name GND/0V ENC A+ ENC A- ENC B+ ENC B-

Terminal Function Data Description / wiring suggestion Parameter


[factory setting]

40 Reference potential The incremental encoder input can be


0V digital
for digital signals used for the exact regulation of the
speed of rotation, additional set point
51 Track A functions or positioning (SK530E and
52 Track A inverse above).
TTL, RS422
An encoder system with 10-30V supply
53 Track B 500…8192Imp./Rpm. voltage must be used in order to
54 Track B inverse Limiting frequencies: compensate for voltage drop in long P300
max. 205 kHz cable connections.
Note: Encoders with 5V supply are not
suitable in order to set up a system
which operates reliably.
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Terminal block X/ – Digital I/O


SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √

Terminals X7: 73 74 26 27 5 7 42 40
Designation RS485 + RS485 - DIN6 DIN7 DOUT1 DOUT2 VO 15V GND/0V

Terminal Function Data Description / wiring suggestion Parameter


[factory setting]

73 BUS connection parallel to RS485 on


Baud rate
RJ12 plug
9600…38400Baud P503
Data cable RS485 NOTE: The termination resistance of
74 Termination resistor P509
DIP switch 1 (see RJ12/RJ45) can also
R=120Ω
be used for terminal 73/74.
26 Digital input 6
As described for terminal block X5, DIN1 P425
[no function] to DIN5.
7.5...30V, Ri=3.3kΩ
27 Digital input 7 Not suitable for the evaluation of a motor
thermistor. P470
[no function]
5 Output 3 (DOUT1) Digital output
P450
[no function] 15V, max. 20 mA For evaluation in a control system. The
scope of functions corresponds to that of
7 Output 4 (DOUT2) the relay (P434).
With inductive loads:
[no function] P455
provide protection via free-
wheeling diode.
42 15V supply voltage 15V ± 20% Voltage supply for connection to the
output max. 150 mA (output) digital inputs or the supply of a 10-30V
short-circuit resistant encoder

40 Reference potential
0V digital
for digital signals

24 BU 0540 EN-0715
2 Assembly and installation

SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E


Relevance

Terminals X7: 73 74 26 27 5 7 44* 40 * Terminal 44:


up to Size 4: VI
RS485 RS485 - DIN6 DIN7 DOUT1 DOUT2 V…24V GND/0V Size 5 and above:
Designation VO
+

Terminal Function Data Description / wiring suggestion Parameter


[factory setting]

73 BUS connection parallel to RS485 on


Baud rate
RJ12 plug
9600…38400Baud P503
Data cable RS485 NOTE: The termination resistance of
74 Termination resistor P509
DIP switch 1 (see RJ12/RJ45) can also
R=120Ω
be used for terminal 73/74.
26 Digital input 6
As described for terminal block X5, DIN1 P425
[no function] to DIN5.
7.5...30V, Ri=3.3kΩ
27 Digital input 7 Not suitable for the evaluation of a motor
thermistor. P470
[no function]
5 Output 3 (DOUT1) Digital output
P450
[no function] S1 to S4 For evaluation in a control system. The
18-30V, according to VI scope of functions corresponds to that of
7 Output 4 (DOUT2) the relay (P434).
24V, max. 20 mA
[no function] above Size 5
DOUT1 and DOUT2:
24V, max. 200 mA P455

With inductive loads:


provide protection via free-
wheeling diode.
44 Size 1 to Size 4 18…30V Voltage supply for the FI control unit. Is
VI 24V supply essential for the function of the
voltage input min. 800 mA (input) frequency inverter.
Size 5 and above Supply voltage provided by the
VO 24V supply frequency inverter for connection to the
voltage output digital inputs or the supply of a 10-30V
24V ± 25% encoder.
max. 200 mA (output)
short circuit resistant The 24V control voltage is generated by
the FI, however it can also be supplied
via the terminals X12:44/40. Supply via
terminal X7:44 is not possible.
40 Reference potential
0V digital
for digital signals
<
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BU 0540 EN-0715 25
SK 500E – Brief instructions for frequency inverters

Control block X9 and X10 – CAN / CANopen


SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √ √ √ √

Terminals
1 2 3 4 5 6 7 8
X9: / X10:
CAN_H CAN_L CAN_GND nc nc CAN_SHD CAN_GND CAN_24V
Name

Contact Function Data Description / wiring suggestion Parameter


[factory setting]

1 CAN/CANopen X10 X9
2 signal

3 CAN GND
4 Baud rate …500 kBaud
No function
5 RJ45 sockets are connected
in parallel internally.
6 Cable shield

CAN _SHLD

CAN _SHLD
CAN _GN D

CAN _GN D

CAN _GN D

CAN _GN D
CAN _24V

CAN _24V
Terminal resistance
CAN _H

CAN _H
CAN _L

CAN _L
7 GND/0V R=240 Ω DIP 2 (see below) P503
nc
nc

nc
nc
P509
8 External 24VDC NOTE: To operate
CANbus/CANopen the 2x RJ45: Pin No. 1 … 8
voltage supply
interface must be externally NOTE: For frequency inverters SK 530E
supplied with 24 V (capacity and above, this CANopen interface can
at least 30 mA). be used for the evaluation of an absolute
encoder. Further details can be found in
manual BU 0510.

Recommendation: Provide strain relief


(e.g. with EMC Kit)
DIP switch 1/2 (top side of frequency inverter)
DIP-1 Termination resistor for RS485 interface X11 X10 X9
(RJ12); ON = switched in
[Default = "OFF"]
For RS232 communication DIP1 to "OFF"
DIP 2
Terminal resistor for CAN/CANopen interface
1 2
CAN _SHLD

CAN _SHLD
CAN _GN D

CAN _GN D

CAN _GN D

CAN _GN D
CAN _24V

CAN _24V

(RJ12); ON = switched in
RS4 8 5 _ A
RS4 8 5 _B

CAN _H

CAN _H

ON
CAN _L

CAN _L
GND

[Default = "OFF"]
+ 5V
RX D

nc
nc

nc
nc
TXD

RS232/485 DIP CAN/CANopen

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26 BU 0540 EN-0715
2 Assembly and installation

Plug connector block X11 – RS485 / RS232


SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √ √ √ √ √ √ √

Terminals X11: 1 2 3 4 5 6
Name RS485 A + RS485 A- GND 232 TXD 232 RXD +5V

Contact Function Data Description / wiring suggestion Parameter


[factory setting]

Note: Coupling of two frequency inverters via the RJ12 socket must only be made via the USS BUS (RS485). Care must be taken that
no connection to the data cable is possible via RS232, in order to prevent damage to this interface.

1 Baud rate
9600…38400 Baud
2 Data cable RS485
Terminal resistance
R=240 Ω DIP 1 (see below)
3 Reference potential
for bus signals 0 V digital P503
(must always be
wired!) P509

RS485_A
RS485_B
4 Baud rate
Data cable RS232

GN D

+ 5V
RXD
TXD
5 9600…38400 Baud

6 Internal 5V supply RJ12: Pin No. 1 … 6


5 V ± 20 %
voltage
optional Adapter cable Length 3 m
RJ12 to SUB-D9 Assignment of the SUB-D9 n.c.
n.c.
for RS232 plug socket: GND
RXD TxD
communication RxT
0V TXD + 5V
for direct connection
to a PC with NORD Part No. 278910240
5 1
CON 9 6

DIP switch 1/2 (top side of frequency inverter)


DIP-1 Termination resistor for RS485 interface X11 X10 X9
(RJ12); ON = switched in
[Default = "OFF"]
For RS232 communication DIP1 to "OFF"
ab SK 511E
DIP 2
Terminal resistor for CAN/CANopen interface
CAN _SHLD

CAN _SHLD
CAN _GN D

CAN _GN D

CAN _GN D

CAN _GN D

1 2
CAN _24V

CAN _24V

(RJ12); ON = switched in
RS4 8 5 _ A
RS4 8 5 _B

CAN _H

CAN _H
CAN _L

CAN _L

ON
GND

[Default = "OFF"]
nc
nc

nc
nc
+ 5V
RX D
TXD

RS232/485 DIP CAN/CANopen

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BU 0540 EN-0715 27
SK 500E – Brief instructions for frequency inverters

Terminal block X12 – 24 VDC input (only Size 5 … 7)


SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √

Terminal X12: 40 44
Designation GND VI 24V

Terminal Function Data Description / wiring suggestion Parameter


[factory setting]
44 Connection optional If no control voltage
24V … 30V
Supply voltage input is available, the control voltage can be
min. 1000mA
supplied via an internal mains unit.
40 Reference potential
GND/0V Reference potential
for digital signals

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Terminal block X13 – motor PTC (only size 5 … 7)


SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √

Terminals X13: T1 T2
Name T1 T1

Terminal Function Data Description / wiring suggestion Parameter


[factory setting]

T1 Thermistor input + EN 60947-8


T2 On: >3.6 kΩ
The function cannot be switched off, set
Off: < 1.65 kΩ a jumper if no PTC is present.
Thermistor input -
Measurement voltage 5 V
at R < 4 kΩ

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28 BU 0540 EN-0715
2 Assembly and installation

Terminal block X15 – motor PTC and 24V input (above size 8)
SK 500E SK 505E SK 510E SK 511E SK 515E SK 520E SK 530E SK 535E
Relevance
√ √

Terminals X15: 38 39 44 40
Name T1 T2 VI 24V GND

Terminal Function Data Description / wiring suggestion Parameter


[factory setting]

38 EN 60947-8
Thermistor input +
On: >3.6 kΩ
The function cannot be switched off, set
39 Off: < 1.65 kΩ a jumper if no PTC is present.
Thermistor input - Measurement voltage 5 V
at R < 4 kΩ
44 Voltage supply for the FI control unit. Is
24V … 30V
Voltage supply input essential for the function of the
min. 3000mA
frequency inverter.
40 Reference potential
GND/0V Reference potential
for digital signals

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2.3 Colour and contact assignments for encoders


Encoder input X6
The incremental encoder connection is an input for a type with two tracks and TTL-compatible signals
for EIA RS 422-compliant drivers. The maximum current consumption of the incremental encoder
must not exceed 150 mA
The pulse number per rotation can be between 500 and 8192 increments. This is set with the normal scaling via parameter
P301 "Incremental encoder pulse number" in the menu group "Control parameters". For cable lengths > 20 m and motor speeds
above 1500 rpm the encoder should not have more than 2048 pulses/revolution.
For longer cable lengths the cable cross-section must be selected large enough so that the voltage
drop in the cable is not too great. This particularly affects the supply cable, in which the cross-section
can be increased by connecting several conductors in parallel.
Unlike incremental encoders, for sine encoders or SIN/COS encoders the signals are not in the form
of pulses, but rather in the form of sine signals (shifted by 90°).

Information Rotary encoder counting direction


The direction of rotation of the incremental encoder must correspond to that of the motor. Therefore, depending
on the rotation direction of the encoder to the motor (possibly reversed), a negative number must be set in
parameter P301.

Information Rotary encoder function test


The voltage difference between tracks A and B can be measured with the aid of parameter P709 [-09] and [-10]. If
the incremental encoder is rotated, the value of both tracks must jump between -0.8V and 0.8V. If the voltage only
jumps between 0 and 0.8V the relevant rack is faulty. The position can no longer be reliably determined via the
incremental encoder. We recommend replacement of the encoder!

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BU 0540 EN-0715 29
SK 500E – Brief instructions for frequency inverters
Incremental encoder
According to the resolution (pulse number), incremental encoders generate a defined number of
pulses for each rotation of the encoder shaft (Track A / Track A inverse) With this, the precise speed
of the encoder or motor can be measured by the frequency inverter. By the use of a second track (B /
B inverse) shifted by 90° (¼ period), the direction of rotation can also be determined.
The supply voltage for the encoder is 10-30V. The voltage source can be an external source or the
internal voltage (according to the frequency inverter version: 12 V /15 V /24 V).
Special terminals are available for connection of a rotary encoder with TTL signals. Parameterisation
of the corresponding functions is made with the parameters from the group "Control parameters"
(P300 et seq.) TTL encoders enable the best performance for control of a drive unit with frequency
inverters SK 520E and above.
The digital inputs DIN 2 and DIN 4 are used to connect an encoder with an HTL signal.
Parameterisation of the corresponding functions is carried out with parameters P420 [-02/-04] or P421
and P423 as well as P461 – P463. In contrast to TTL encoders, HTL encoders only enable restricted
performance for speed control (lower limit frequencies). However, they can be used with a
considerably lower resolution and also for SK 500E
Signal type TTL Signal type HTL
Cable colours,for
Function incremental Assignment for SK 5xxE
encoder
Terminal block X5 or X6

15V (/24V 42(/44 /49) 15V (/24V


10-30 V supply brown / green 42(/44 /49)
/12V) /12V)
0 V supply white / green 40 GND/0V 40 GND/0V
Track A brown 51 ENC A+ 22 DIN2
Track A inverse green 52 ENC A- - -
Track B grey 53 ENC B+ 24 DIN4
Track B inverse pink 54 ENC B- - -
Track 0 red - - - -
Track 0 inverse black - - - -
Cable shield Connected to a large area of the frequency inverter housing or shielding angle

Table 6: Colour and contact assignments for NORD – TTL / HTL incremental encoders

Information Incremental encoder data sheet


If the equipment deviates from the standard equipment (Type 5820.0H40, 10-30V encoder, TTL/RS422 or
encoder type 5820.0H30, 10-30V encoder, HTL) for the motors, please note the accompanying data sheet or
consult your supplier.
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30 BU 0540 EN-0715
3 Displays and control

3 Displays and control

As delivered, without the technology unit, 2 LEDs (green/red) are visible externally. These indicate the
actual device status.
The green LED indicates that the mains voltage is present and operational, while a flashing code that
increases in speed shows the degree of overload at the frequency inverter output.
The red LED signals actual error by flashing with a frequency which corresponds to the number code
of the fault (please see chapter 6 "Operating status messages" on page 47).
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3.1 Modular assemblies SK 5xxE


By the use of various modules for display, control and parameterisation, the SK 5xxE can be easily
adapted to a wide range of requirements.
Alphanumerical display and operating modules can be used for simple commissioning. For more
complex tasks, various connections to a PC or an automation system can be selected.
The Technology Unit (Technology Unit, SK TU1-...) is connected externally to the front of the
frequency inverter and is therefore easy to access and replace at any time.

LED
red / green

Fig. 2: Modular assemblies SK 5xxE


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BU 0540 EN-0715 31
SK 500E – Brief instructions for frequency inverters

3.2 Overview of technology units


Detailed information about the options listed below can be found in the relevant documentation.
Control boxes

Module Name Description Data Part No. Document

SK CSX-0 SimpleBox Commissioning, 7-segment, 4-digit 275900095 BU 0500


parameterisation and LED display,
control of the single button
frequency inverter control
SK TU3-CTR ControlBox As for SK CSX-0 7-segment, 4-digit 275900090 BU 0040
+ saving of the LED display,
parameters of an keyboard
inverter
SK TU3-PAR ParameterBox As for SK CSX-0 4-line LCD display 275900100 BU 0040
+ saving of (illuminated),
parameters from up keyboard
to 5 inverters
SK TU3-POT PotentiometerBox Direct contol of the FI ON, OFF, R/L, 275900110 BU 0500
0…100%

Table 7: Overview of Technology Units and Control Boxes

Interfaces

Module Interface Data Part No. Document


Normal field bus protocols
SK TU3-AS1 AS Interface 4 sensors / 2 actuators 275900170 BU 0090
5/8 pin screw terminals
SK TU3-CAO CANopen Baud rate 1 Mbit/s 275900075 BU 0060
Connector: Sub-D9
SK TU3-DEV DeviceNet Baud rate: 500 KBit/s 275900085 BU 0080
5-pole screw terminal
SK TU3-IBS InterBus Baud rate: 500 kBit/s (2Mbit/s) 275900065 BU 0070
Connector: 2 x Sub-D9
SK TU3-PBR Profibus DP Baud rate: 1.5 MBaud 275900030 BU 0020
Connector: Sub-D9
SK TU3-PBR- Profibus DP Baud rate: 12 MBaud 275900160 BU 0020
24V Connector: Sub-D9
24V DC connection via terminal

32 BU 0540 EN-0715
3 Displays and control
Module Interface Data Part No. Document
Ethernet-based Bus systems
SK TU3-ECT EtherCAT Baud rate: 100 MBaud 275900180 BU 0570
Connector: 2 x RJ45 and
24V DC connection via terminal TI 275900180

SK TU3-EIP EtherNet IP Baud rate: 100 MBaud 275900150 BU 2100


Connector: 2 x RJ45 and
24V DC connection via terminal TI 275900150

SK TU3-PNT PROFINET IO Baud rate: 100 MBaud 275900190 BU 0590


Connector: 2 x RJ45 and
24V DC connection via terminal TI 275900190

SK TU3-POL POWERLINK Baud rate: 100 MBaud 275900140 BU 2200


Connector: 2 x RJ45 and
24V DC connection via terminal TI 275900140

Table 8: Overview of Technology Units and Bus Systems

Note USS Bus modules and Modbus RTU


No optional modules are required for communication via USS or Modbus RTU.
The protocoles are integrated into all SK 5xxE series devices. An interface is available via terminal X11, or if
present, also via X7:73/74.
A detailed description of both of these protocols can be found in Manual BU 0050.

Other optional modules

Module Interface Data Part No. Document

SK EBGR-1 Electronic brake Extension for direct control of an electro- 19140990 TI 19140990
rectifier mechanical brake, IP20, snap-on rail
mounting
SK EBIOE-2 IO extension Extension with 4 DIN, 2 AIN, 2 DOUT and 275900210 TI 275900210
1 AOUT, IP20, snap-on rail mounting,
SK 54xE and higher

Table 9: Overview of technology units, other optional modules


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BU 0540 EN-0715 33
SK 500E – Brief instructions for frequency inverters

Installation

Information Installing the SK TU4-PNT-... technology unit


Modules should not be inserted or removed unless the device is free of voltage. The slots may only be used for
the intended modules.
Installation of a technology unit separate from the frequency inverter is not possible. It must be connected directly
to the frequency inverter.

The technology units must be installed as follows:


1. Switch off the mains voltage, observe the waiting
period.
2. Push the control terminals cover down slightly or
remove.
3. Remove the blank cover by loosening the
release on the lower edge and pulling off with an
upward turning movement.
4. Hook the technology unit onto the upper edge
and press in lightly until it engages.
Take care that the plug connection bar is properly contacted and if necessary fix it with a suitable
screw (self-tapping screw 2.9 mm x 9.5 mm, included in the scope of delivery of the frequency
inverter).
5. Close the control terminal cover again.

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34 BU 0540 EN-0715
4 Commissioning

4 Commissioning

Once the power supply has been connected to the frequency inverter, it will be operational within a
few moments. In this state, the frequency inverter can be set to the requirements of the application,
i.e. it can be parameterised (please see chapter 5 "Parameters" on page 38).
The connected motor may only be started after the parameters specific to the application in question
have been set by qualified personnel.

DANGER! Danger to life


The frequency inverter is not equipped with a line main switch and is therefore always live when connected to the
power supply. Live voltages may therefore be connected to a connected motor at standstill.

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4.1 Factory settings


All frequency inverters supplied by Getriebebau NORD are pre-programmed with the default setting
for standard applications with 4 pole IE1 three-phase motors (same voltage and power). For use with
motors with other powers or number of poles, the data from the rating plate of the motor must be input
into the parameters P201...P207 under the menu item >Motor data<.
NOTE: All data for IE1 motors can be pre-set with parameter P200. After use of this
function has been successful, this parameter is reset to 0 = no change! The data is
loaded automatically into parameters P201...P209 – and can be compared again
with the data on the motor rating plate.

P200 Motor list:


0 = no change 8 = 0.37kW 400V
1 = no motor 9 = 0.50PS 460V
2 = 0.25kW 230V 10 = 0.55kW 230V
3 = 0.33PS 230V 11 = 0.75PS 230V
4 = 0.25kW 400V 12 = 0.55kW 400V
5 = 0.33PS 460V 13 = 0.75PS 460V
6 = 0.37kW 230V 14 = 0.75kW 230V
7 = 0.50PS 230V ....

P204 P207 P200

3~ Mot
IEC 56 EN60034
IM B3
IP55 Rot. KL 16 Th.Cl.F

P201 50 Hz 230 / 400 V D/Y 60 Hz 460 V Y


9.0 / 5.2 A 5.2 A
2.2 kW 2.5 kW
P206 cos�0.74 cosj 0.74
1440 /min 1765 /min

P203 P202

Fig. 3 Motor type plate

BU 0540 EN-0715 35
SK 500E – Brief instructions for frequency inverters
RECOMMENDATION: For the correct operation of the drive unit, it is necessary to input the
motor data (rating plate) as precisely as possible. In particular, an
automatic stator resistance measurement using parameter P220 is
recommended.
In order to automatically determine the stator resistance, set P220 = 1
and then confirm by pressing "ENTER". The value calculated for the
line resistance (dependent upon P207) will be saved in P208.
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4.2 Minimal configuration of control connections


If the frequency inverter is to be controlled via the digital and analog inputs, this can be implemented
immediately in the condition as delivered. Settings are not necessary for the moment.
Minimum connections

VO 10V 11
12 Potentiometer, 10kOhm
GND/0V
14 R = 10k (Function P400 = 1)
AIN 1
(min./max. range = P104/105)
16
17
DIN 1 21 Switch, ON/OFF
22 (Function P420 = 1)
23
24
25 *Devices SK5x5E:
VO 15V 42 Terminal designation 44 instead of 42:
40 Size 1 - 4: 18V … 30V (according to input voltage VI)

41 Size 5 - 7: VO = 24V ± 25%

36 BU 0540 EN-0715
4 Commissioning
Basic parameters
If the current setting of the frequency inverter is not known, loading the default setting is
recommended  P523 = 1. The inverter is pre-programmed for standard applications in this
configuration. If necessary, the following parameters can be adjusted with the optional SimpleBox SK
CSX-0 or ControlBox TU3-CTR.
Operating value display
(or operational)
following mains ON
P7-- P5--
_ _ _ _ Information
Additional
parameter

P0-- P523
Display
P4-- =1
parameters
P1-- P2-- Control terminals
Load factory data

Basic parameter
Motor data

P400
output frequency is displayed

P102 Analog input function


As standard, the actual

0...10V frequency
Acceleration time
0 ... 320s
See 4.1 Default Settings

P420
Motor data

P103 Digital input function 1


- ON right -
Deceleration time
0 ... 320s

P104
Min. frequency
0 ... 400Hz

P105
Max. frequency
0.1 ... 400Hz

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BU 0540 EN-0715 37
SK 500E – Brief instructions for frequency inverters

5 Parameters

Every frequency inverter is factory-set for a motor of the same power. All parameters can be adjusted
"online". There are four switchable parameter sets available during operation. As delivered, all
parameters are visible; however, some can be hidden with parameter P003.

NOTICE Operating faults


As there are dependencies between parameters, it is possible for invalid internal data and operating faults to be
generated briefly. Only the inactive or non-critical parameter sets should be adjusted during operation.

The individual parameters are combined into various groups. The first digit of the parameter number
indicates the assignment to a menu group:
Menu group No. Master function
Operating displays (P0--) For the selection of the physical units of the display value.
Basic parameters (P1--) Contain the basic inverter settings, e.g. switch on and switch off behaviour
and, along with the motor data, and are sufficient for standard applications.
Motor data (P2--) Settings for the motor-specific data, important for ISD current control, and
selection of characteristic curve during the setting of dynamic and static
boost.
Speed control (P3--) Settings for the control parameters (current controller, speed controller, etc.)
(SK 520E or higher) with speed feedback.
Control terminals (P4--) Analog input and output scaling, specification of digital input and relay
output functions, as well as PID controller 
param eters.
Additional (P5--) Functions dealing with e.g. the interface, pulse frequency or error
parameters acknowledgement.
Positioning (P6--)
Setting of the positioning function. Details: please refer to BU 0510.
(SK 52xE and higher)
Information (P7--) Display of e.g. actual operating values, old error messages, equipment
status reports or software version.
Array parameters -01 Some parameters in these groups can be programmed and read in several
… levels (arrays). After the parameter is selected, the array level must also be
-xx selected.

Note Parameter P523


Parameter P523 can be used to load the factory settings for all parameters at any time. This can be helpful, e.g.
during the commissioning of a frequency inverter whose parameters no longer correspond with the factory
settings.
All actual parameter settings will be overwritten, if P523= 1 is set and confirmed with "ENTER".
To safeguard the actual parameter settings, these can be transferred to the ControlBox (P550=1) or
ParameterBox memories

Pos : 423 /Anleitungen/El ektr oni k/FU und Starter/6. Par ameter/Par ameter übersic ht, Benutzer eins tell ungen allgemein @ 0\mod_1328179847245_388.doc x @ 13776 @ 5 @ 1

38 BU 0540 EN-0715
5 Parameters

Parameter overview, User settings

(P) ⇒ Parameter set dependent, these parameters can be set in various ways in the four
parameter sets.
[- xx] ⇒ Array parameter, a parameter can be set in different subgroups.

S ⇒ Supervisor parameter, visibility depends on P003.

Pos : 424 /Anleitungen/El ektr oni k/FU und Starter/6. Par ameter/Par ameter übersic ht, Benutzer eins tell ungen SK 500E … SK 535E @ 0\mod_1328179925208_388.doc x @ 13799 @ 5 @ 1

Parameter overview, user-defined settings SK 500E … SK 535E

Parameter Factory Setting after commissioning


Designation Supervisor
No. [Array] setting P1 P2 P3 P4
OPERATING DISPLAYS
P000 Operating display
P001 Display selection 0
P002 Display factor 01:00 S
0= S parameters are hidden
P003 Supervisor code 1 1= All parameters are visible
Basic parameters
P100 Parameter set 0 S
P101 Copy parameter set 0 S
P102 (P) Start-up time [s] 2.0/5.0
P103 (P) Deceleration time [s] 2.0/5.0
P104 (P) Minimum frequency [Hz] 0.0
P105 (P) Maximum frequency [Hz] 50.0
P106 (P) Ramp smoothing [%] 0 S
P107 (P) Brake reaction time [s] 0.00
P108 (P) Disconnection mode 1 S
P109 (P) DC brake current [%] 100 S
P110 (P) DC braking time on [s] 2.0 S
P111 (P) P factor torque limit [%] 100 S
P112 (P) Torque current limit [%] 401 (Off) S
P113 (P) Jog frequency [Hz] 0.0 S
P114 (P) Brake ventilation time [s] 0.00 S
MOTOR DATA / CHARACTERISTIC CURVE PARAMETERS
P200 (P) Motor list 0
P201 (P) Nominal motor frequency [Hz] 50.0* S
P202 (P) Nominal speed [rpm] 1385* S
P203 (P) Nominal motor current [A] 4.8* S
P204 (P) Nominal motor voltage [V] 230* S
P205 (P) Nominal power [kW] 1.10 *
P206 (P) Cos phi 0.78* S
Motor circuit0
P207 (P) 1* S
[star=0/delta=1]
P208 (P) Stator resistance [W] 6.28* S
P209 (P) No load current [A] 3.0* S
P210 (P) Static boost [%] 100 S
P211 (P) Dynamic boost [%] 100 S
P212 (P) Slip compensation [%] 100 S
P213 (P) Amplification ISD control [%] 100 S
P214 (P) Torque precontrol [%] 0 S
P215 (P) Boost precontrol [%] 0 S
P216 (P) Time boost precontrol [s] 0.0 S
P217 (P) Oscillation damping [%] 10 S
P218 (P) Modulation depth [%] 100 S
P219 Auto. Flux optimisation [%] 100 S
P220 (P) Parameter identification 0
P240 (P) EMF voltage PMSM 0 S
P241 [-01] (P) Inductivity PMSM (d axis) 20 S
P241 [-01] (P) Inductivity PMSM (q axis) 20 S
P243 (P) Reluctance angle IPMSM 0 S

BU 0540 EN-0715 39
SK 500E – Brief instructions for frequency inverters
Parameter Factory Setting after commissioning
Designation Supervisor
No. [Array] setting P1 P2 P3 P4
P244 (P) Peak current 5 S
Oscillation damping PMSM VFC
P245 (P) 25 S
[%]
P246 (P) Mass Inertia PMSM [kg*cm²] 5 S
Switch-over freq. VFC PMSM
P247 (P) 25 S
[%]
*) dependent on FI power or P200/P220
CONTROL PARAMETERS, encoder input, only SK 520E/53xE
P300 (P) Servo Mode [On / Off] 0
P301 Rotary encoder resolution 6
P310 (P) Speed controller P [%] 100
P311 (P) Speed controller I [%/ms] 20
P312 (P) Torque current controller P [%] 200 S
P313 (P) Torque current controller I [%/ms] 125 S
P314 (P) Torq. curr. ctrl. limit [V] 400 S
P315 (P) Field current controller P [%] 200 S
P316 (P) Field current controller I [%/ms] 125 S
P317 (P) Limit, field current controller [V] 400 S
P318 (P) Weak field controller P [%] 150 S
P319 (P) Weak field controller I [%/ms] 20 S
P320 (P) Weak field limit [%] 100 S
P321 (P) Speed control I release time 0 S
P325 Function encoder 0
P326 Encoder conversion 01:00
P327 Speed slip error [rpm] 0 (off)
P328 Speed slip delay [rpm] 0 (off)
P330 Regulation PMSM 0 S
P331 Switchover freq. PMSM [%] 15 S
P332 Hyst. Switchover PMSM [%] 5 S
P333 Flux feedback factor PMSM 25 S
P334 Encoder offset PMSM [rev] 0 S
P350 PLC functionality 0 (off)
P351 PLC setpoint selection 0
P353 Bus status via PLC 0
P355 [-01] PLC integer setpoint 0
P355 [-02] PLC integer setpoint 0
P355 [-03] PLC integer setpoint 0
P355 [-04] PLC integer setpoint 0
P355 [-05] PLC integer setpoint 0
P355 [-06] PLC integer setpoint 0
P355 [-07] PLC integer setpoint 0
P355 [-08] PLC integer setpoint 0
P355 [-09] PLC integer setpoint 0
P355 [-10] PLC integer setpoint 0
P356 [-01] PLC long setpoint 0
P356 [-02] PLC long setpoint 0
P356 [-03] PLC long setpoint 0
P356 [-04] PLC long setpoint 0
P356 [-05] PLC long setpoint 0
P360 [-01] PLC display value 0
P360 [-02] PLC display value 0
P360 [-03] PLC display value 0
P360 [-04] PLC display value 0
P360 [-05] PLC display value 0
P370 PLC status
CONTROL TERMINALS
P400 (P) Function Analogue input 1 1
P401 Analog input mode 1 0 S
P402 Adjustment 1: 0% [V] 0.0 S
P403 Adjustment 1: 100% [V] 10.0 S
P404 Filter On input 1 [ms] 100 S

40 BU 0540 EN-0715
5 Parameters
Parameter Factory Setting after commissioning
Designation Supervisor
No. [Array] setting P1 P2 P3 P4
P405 (P) Function Analogue input 2 0
P406 Analog input mode 2 0 S
P407 Adjustment 2: 0% [V] 0.0 S
P408 Adjustment 2: 100% [V] 10.0 S
P409 Filter On input 2 [ms] 100 S
P410 (P) Min. Freq. Auxiliary setpoint [Hz] 0.0
P411 (P) Max. Freq. Auxiliary setpoint [Hz] 50.0
P412 (P) Setpoint process controller [V] 5.0 S
P413 (P) PID control P comp [%]. 10.0 S
P414 (P) PID control I-component [%/ms] 10.0 S
P415 (P) PID control D-component [%/ms] 1.0 S
P416 (P) Ramp time PI setpoint [s] 2.0 S
P417 (P) Analog output offset 1 [V] 0.0 S
P418 (P) Function Analogue output 1 0
P419 (P) Standard Analogue output 1 [%] 100
P420 Digital input 1 (DIN1) 1
P421 Digital input 2 (DIN2) 2
P422 Digital input 3 (DIN3) 8
P423 Digital input 4 (DIN4) 4
P424 Digital input 5 (DIN5) 0
P425 Digital input 6 (DIN6) 0
P426 (P) Emergency stop time [s] 00:10
P427 Emerg. stop Fault 0 S
P428 (P) Automatic starting 0 (off) S
P429 (P) Fixed frequency 1 [Hz] 0.0
P430 (P) Fixed frequency 2 [Hz] 0.0
P431 (P) Fixed frequency 3 [Hz] 0.0
P432 (P) Fixed frequency 4 [Hz] 0.0
P433 (P) Fixed frequency 5 [Hz] 0.0
P434 (P) Relay 1 function (K1) 1
P435 (P) Relay 1 scaling [%] 100
P436 (P) Relay 1 hysteresis [%] 10 S
P441 (P) Relay 2 function (K2) 7
P442 (P) Relay 2 scaling [%] 100
P443 (P) Relay 2 hysteresis [%] 10 S
P450 (P) Relay 3 function (DOUT1) 0
P451 (P) Relay 3 scaling [%] 100
P452 (P) Relay 3 hysteresis [%] 10 S
P455 (P) Relay 4 function (DOUT2) 0
P456 (P) Relay 4 scaling [%] 100
P457 (P) Relay 4 hysteresis [%] 10 S
P460 Watchdog time [s] 10.0 S
P461 Function 2 Encoders 0
P462 Pulse number 2 Encoder [Imp.] 1024
P463 2nd rotary encoder ratio 01:00
P464 Fixed frequency mode 0
P465 [-01] Fixed frequency / Array 01 0
P465 [-02] Fixed frequency / Array 02 0
P465 [-03] Fixed frequency / Array 03 0
P465 [-04] Fixed frequency / Array 04 0
P465 [-05] Fixed frequency / Array 05 0
P465 [-06] Fixed frequency / Array 06 0
P465 [-07] Fixed frequency / Array 07 0
P465 [-08] Fixed frequency / Array 08 0
P465 [-09] Fixed frequency / Array 09 0
P465 [-10] Fixed frequency / Array 10 0
P465 [-11] Fixed frequency / Array 11 0
P465 [-12] Fixed frequency / Array 12 0
P465 [-13] Fixed frequency / Array 13 0
P465 [-14] Fixed frequency / Array 14 0
P465 [-15] Fixed frequency / Array 15 0
P465 [-16] Fixed frequency / Array 16 0

BU 0540 EN-0715 41
SK 500E – Brief instructions for frequency inverters
Parameter Factory Setting after commissioning
Designation Supervisor
No. [Array] setting P1 P2 P3 P4
P465 [-17] Fixed frequency / Array 17 0
P465 [-18] Fixed frequency / Array 18 0
P465 [-19] Fixed frequency / Array 19 0
P465 [-20] Fixed frequency / Array 20 0
P465 [-21] Fixed frequency / Array 21 0
P465 [-22] Fixed frequency / Array 22 0
P465 [-23] Fixed frequency / Array 23 0
P465 [-24] Fixed frequency / Array 24 0
P465 [-25] Fixed frequency / Array 25 0
P465 [-26] Fixed frequency / Array 26 0
P465 [-27] Fixed frequency / Array 27 0
P465 [-28] Fixed frequency / Array 28 0
P465 [-29] Fixed frequency / Array 29 0
P465 [-30] Fixed frequency / Array 30 0
P465 [-31] Fixed frequency / Array 31 0
P466 (P) Min. Freq. process cont. 0.0
P470 Digital input 7 (DIN7) 0
P475 [-01] Switch-on/off delay [s] 0.000 S
P475 [-02] Switch-on/off delay [s] 0.000 S
P475 [-03] Switch-on/off delay [s] 0.000 S
P475 [-04] Switch-on/off delay [s] 0.000 S
P475 [-05] Switch-on/off delay [s] 0.000 S
P475 [-06] Switch-on/off delay [s] 0.000 S
P475 [-07] Switch-on/off delay [s] 0.000 S
P475 [-08] Switch-on/off delay [s] 0.000 S
P475 [-09] Switch-on/off delay [s] 0.000 S
P480 [-01] Function Bus I/O In Bits 0 S
P480 [-02] Function Bus I/O In Bits 0 S
P480 [-03] Function Bus I/O In Bits 0 S
P480 [-04] Function Bus I/O In Bits 0 S
P480 [-05] Function Bus I/O In Bits 0 S
P480 [-06] Function Bus I/O In Bits 0 S
P480 [-07] Function Bus I/O In Bits 0 S
P480 [-08] Function Bus I/O In Bits 0 S
P480 [-09] Function Bus I/O In Bits 0 S
P480 [-10] Function Bus I/O In Bits 0 S
P480 [-11] Function Bus I/O In Bits 0 S
P480 [-12] Function Bus I/O In Bits 0 S
P481 [-01] Function Bus I/O Out Bits 0 S
P481 [-02] Function Bus I/O Out Bits 0 S
P481 [-03] Function Bus I/O Out Bits 0 S
P481 [-04] Function Bus I/O Out Bits 0 S
P481 [-05] Function Bus I/O Out Bits 0 S
P481 [-06] Function Bus I/O Out Bits 0 S
P481 [-07] Function Bus I/O Out Bits 0 S
P481 [-08] Function Bus I/O Out Bits 0 S
P481 [-09] Function Bus I/O Out Bits 0 S
P481 [-10] Function Bus I/O Out Bits 0 S
P482 [-01] Standard Bus I/O Out Bits [%] 100 S
P482 [-02] Standard Bus I/O Out Bits [%] 100 S
P482 [-03] Standard Bus I/O Out Bits [%] 100 S
P482 [-04] Standard Bus I/O Out Bits [%] 100 S
P482 [-05] Standard Bus I/O Out Bits [%] 100 S
P482 [-06] Standard Bus I/O Out Bits [%] 100 S
P482 [-07] Standard Bus I/O Out Bits [%] 100 S
P482 [-08] Standard Bus I/O Out Bits [%] 100 S
P482 [-09] Standard Bus I/O Out Bits [%] 100 S
P482 [-10] Standard Bus I/O Out Bits [%] 100 S
P483 [-01] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-02] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-03] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-04] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-05] Hyst. Bus I/O Out Bits [%] 10 S

42 BU 0540 EN-0715
5 Parameters
Parameter Factory Setting after commissioning
Designation Supervisor
No. [Array] setting P1 P2 P3 P4
P483 [-06] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-07] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-08] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-09] Hyst. Bus I/O Out Bits [%] 10 S
P483 [-10] Hyst. Bus I/O Out Bits [%] 10 S
Extra functions
P501 Inverter name 0
P502 [-01] Master function value 1 0 S
P502 [-02] Master function value 2 0 S
P502 [-03] Master function value 3 0 S
P503 Leading function output 0 S
P504 Pulse frequency [kHz] 6.0/4.0 S
P505 (P) Abs. minimum frequency [Hz] 2.0 S
P506 Auto. Fault acknowledgement 0 S
P507 PPO-Type 1
P508 Profibus address 1
P509 Control word source 0
P510 [-01] Setpoint source (Main Setpoint) 0 (auto) S
P510 [-02] Setpoint source (Auxiliary Setpoint) 0 (auto) S
P511 USS baud rate 3 S
P512 USS address 0
P513 Telegram time-out [s] 0.0 S
P514 CAN bus baud rate 4
P515 [-01] CAN address (reception) 50
P515 [-02] CAN address (BC - reception) 50
P515 [-03] CAN address (BC - transmission) 50
P516 (P) Skip frequency 1 [Hz] 0.0 S
P517 (P) Skip frequency range 1 [Hz] 2.0 S
P518 (P) Skip frequency 2 [Hz] 0.0 S
P519 (P) Skip frequency range 2 [Hz] 2.0 S
P520 (P) Flying start 0 S
P521 (P) Flying start resolution [Hz] 00:05 S
P522 (P) Flying start offset [Hz] 0.0 S
P523 Factory setting 0
P525 [-01] (P) Max. load monitoring max. 1 [%] 401 (Off) S
P525 [-02] (P) Max. load monitoring max. 2 [%] 401 (Off) S
P525 [-03] (P) Max. load monitoring max. 3 [%] 401 (Off) S
P526 [-01] (P) Min. load monitoring 1 [%] 0 (off) S
P526 [-02] (P) Min. load monitoring 2 [%] 0 (off) S
P526 [-03] (P) Min. load monitoring 3 [%] 0 (off) S
P527 [-01] (P) Load monitoring Freq. 1 [Hz] 25 S
P527 [-02] (P) Load monitoring Freq. 2 [Hz] 25 S
P527 [-03] (P) Load monitoring Freq. 3 [Hz] 25 S
P528 (P) Load monitoring delay [s] 02:00 S
P529 (P) Mode Load control 0 S
2
P533 Factor I t-Motor [%] 100 S
P534 [-01] (P) Torque disconnection limit [%] 401 (Off) S
P534 [-02] (P) Torque disconnection limit [%] 401 (Off) S
2
P535 I t-Motor 0 S
P536 Current limit 1.5 S
P537 Pulse switch-off [%] 150 S
P538 Mains voltage Monitoring 3 S
P539 (P) Output monitoring 0 S
P540 Mode phase sequence 0 S
P541 Set relay [hex] 0000 S
P542 Set analog output [V] 0.0 S
P543 (P) Actual bus value 1 1 S
P544 (P) Actual bus value 2 0 S
P545 (P) Actual bus value 3 0 S
P546 (P) Function Bus setpoint 1 1 S
P547 (P) Function Bus setpoint 2 0 S

BU 0540 EN-0715 43
SK 500E – Brief instructions for frequency inverters
Parameter Factory Setting after commissioning
Designation Supervisor
No. [Array] setting P1 P2 P3 P4
P548 (P) Function Bus setpoint 3 0 S
P549 Pot Box function 0 S
P550 ControlBox orders 0
P551 Drive profile 0 S
P552 [-01] CAN master cycle (Master) 0 S
P552 [-02] CAN master cycle (AG) 0 S
P553 [-01] PLC setpoint 1 1 S
P553 [-02] PLC setpoint 2 0 S
P553 [-03] PLC setpoint 3 0 S
P553 [-04] PLC setpoint 4 0 S
P553 [-05] PLC setpoint 5 0 S
P554 Min. chopper deployment point [%] 65 S
P555 P - limit chopper [%] 100 S
P556 Brake resistance [Ω] 120 S
P557 Brake resistor type [kW] 0 S
P558 (P) Magnetisation time [ms] 1 S
P559 (P) DC run-on time [s] 00:50 S
P560 Parameter, saving mode 1 S
Positioning
P600 (P) Position control 0 (off) S
P601 Actual position [rev] ---
P602 Actual Ref. Pos. [rev] ---
P603 Actual Pos. diff. [rev] --- S
P604 Encoder type 0 S
P605 [-01] Absolute encoder (Multi) 10 S
P605 [-02] Absolute encoder (Single) 10 S
P607 [-01] Ratio (IG) 1 S
P607 [-02] Ratio (AG) 1 S
P607 [-03] Ratio (Setpoint/Actual value) 1 S
P608 [-01] Reduction ratio (IG) 1 S
P608 [-02] Reduction ratio (AG) 1 S
Reduction ratio
P608 [-03] 1 S
(Setpoint/Actual value)
P609 [-01] Offset Position (IG) [rev] 0 S
P609 [-02] Offset Position (AG) [rev] 0 S
P610 Setpoint Mode 0 S
P611 Position controller P [%] 5 S
P612 Pos. Window [rev] 0 S
P613 [-01] Position 1 [rev] 0 S
P613 [-02] Position 2 [rev] 0 S
P613 [-03] Position 3 [rev] 0 S
P613 [-04] Position 4 [rev] 0 S
P613 [-05] Position 5 [rev] 0 S
P613 [-06] Position 6 [rev] 0 S
P613 [-07] Position 7 [rev] 0 S
P613 [-08] Position 8 [rev] 0 S
P613 [-09] Position 9 [rev] 0 S
P613 [-10] Position 10 [rev] 0 S
P613 [-11] Position 11 [rev] 0 S
P613 [-12] Position 12 [rev] 0 S
P613 [-13] Position 13 [rev] 0 S
P613 [-14] Position 14 [rev] 0 S
P613 [-15] Position 15 [rev] 0 S
P613 [-16] Position 16 [rev] 0 S
P613 [-17] Position 17 [rev] 0 S
P613 [-18] Position 18 [rev] 0 S
P613 [-19] Position 19 [rev] 0 S
P613 [-20] Position 20 [rev] 0 S
P613 [-21] Position 21 [rev] 0 S
P613 [-22] Position 22 [rev] 0 S
P613 [-23] Position 23 [rev] 0 S
P613 [-24] Position 24 [rev] 0 S

44 BU 0540 EN-0715
5 Parameters
Parameter Factory Setting after commissioning
Designation Supervisor
No. [Array] setting P1 P2 P3 P4
P613 [-25] Position 25 [rev] 0 S
P613 [-26] Position 26 [rev] 0 S
P613 [-27] Position 27 [rev] 0 S
P613 [-28] Position 28 [rev] 0 S
P613 [-29] Position 29 [rev] 0 S
P613 [-30] Position 30 [rev] 0 S
P613 [-31] Position 31 [rev] 0 S
P613 [-32] Position 32 [rev] 0 S
P613 [-33] Position 33 [rev] 0 S
P613 [-34] Position 34 [rev] 0 S
P613 [-35] Position 35 [rev] 0 S
P613 [-36] Position 36 [rev] 0 S
P613 [-37] Position 37 [rev] 0 S
P613 [-38] Position 38 [rev] 0 S
P613 [-39] Position 39 [rev] 0 S
P613 [-40] Position 40 [rev] 0 S
P613 [-41] Position 41 [rev] 0 S
P613 [-42] Position 42 [rev] 0 S
P613 [-43] Position 43 [rev] 0 S
P613 [-44] Position 44 [rev] 0 S
P613 [-45] Position 45 [rev] 0 S
P613 [-46] Position 46 [rev] 0 S
P613 [-47] Position 47 [rev] 0 S
P613 [-48] Position 48 [rev] 0 S
P613 [-49] Position 49 [rev] 0 S
P613 [-50] Position 50 [rev] 0 S
P613 [-51] Position 51 [rev] 0 S
P613 [-52] Position 52 [rev] 0 S
P613 [-53] Position 53 [rev] 0 S
P613 [-54] Position 54 [rev] 0 S
P613 [-55] Position 55 [rev] 0 S
P613 [-56] Position 56 [rev] 0 S
P613 [-57] Position 57 [rev] 0 S
P613 [-58] Position 58 [rev] 0 S
P613 [-59] Position 59 [rev] 0 S
P613 [-60] Position 60 [rev] 0 S
P613 [-61] Position 61 [rev] 0 S
P613 [-62] Position 62 [rev] 0 S
P613 [-63] Position 63 [rev] 0 S
P615 Maximum position [rev] 0 S
P616 Minimum position [rev] 0 S
P625 Hysteresis output [rev] 1 S
Comparative Position Output
P626 0 S
[rev]
P630 Position slip error [rev] 0 S
P631 Abs/Inc slip error [rev] 0 S
P640 Unit of pos. value 0 S

Parameter
Designation Actual status and displayed values
No. [Array]
INFORMATION, read only
P700 [-01] Actual error
P700 [-02] Actual warning
P700 [-03] Reason for switch-on block
P701 Last error 1...5
P702 Freq. previous fault 1...5
P703 Current, previous fault 1...5
P704 Voltage, previous fault 1...5
P705 UZW, previous fault 1...5
P706 P-set last error 1...5
P707 Software version (/Revision) 1…3

BU 0540 EN-0715 45
SK 500E – Brief instructions for frequency inverters
Parameter
Designation Actual status and displayed values
No. [Array]
INFORMATION, read only
P708 Status of digital input (bin/hex)
P709 Voltage, analog input 1 [V]
P710 Analogue output volt. [V]
P711 Relay status [hex]
P712 Voltage, analog input 2 [V]
P714 Operating period [h]
P715 Enable period [h]
P716 Actual frequency [Hz]
P717 Actual speed [rpm]
Present Setpoint frequency 1..3
P718
[Hz]
P719 Actual current [A]
P720 Present Actual torque current [A]:
P721 Actual field current [A]
P722 Actual voltage [V]
P723 Voltage-d [V]
P724 Voltage-q [V]
P725 Actual cos phi
P726 Apparent power [kVA]
P727 Mechanical power [kW]
P728 Input voltage [V]
P729 Torque [%]
P730 Field [%]
P731 Parameter set
P732 U phase current [A]
P733 V phase current [A]
P734 W phase current [A]
P735 Speed encoder [rpm]
P736 Link voltage [V]
Current utilisation of brake
P737
resistor [%]
P738 Actual utilisation of motor [%]
P739 Heat sink temperature [°C]
P740 Process data Bus In 1…13 [hex]
P741 Process data Bus Out 1…13 [hex]
P742 Data base version
P743 Inverter ID
P744 Configuration
P745 Module version
P746 Module status
P747 Inverter voltage range 230/400V
P748 CANopen status
P750 Stat. overcurrent
P751 Stat. overvoltage
P752 Stat. Mains fault
P753 Stat. overtemperature
P754 Stat. Param. loss
P755 Stat. System error
P756 Stat. timeout
P757 Stat. customer error
P799 Op.-time last error 1...5

Pos : 425 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/_M eldungen z um Betri ebszus tand (Übersc hrift) @ 3\mod_1361795506047_388.doc x @ 59670 @ 1555 @ 1

46 BU 0540 EN-0715
6 Operating status messages

6 Operating status messages

The device and technology units generate appropriate messages if they deviate from their normal
operating status. There is a differentiation between warning and error messages. If the device is in the
status "Start disabled", the reason for this can also be displayed.
The messages generated for the device are displayed in the corresponding array of parameter (P700).
The display of the messages for technology units is described in the respective additional instructions
and data sheets for the modules concerned.
Frequency inverter start disabled
If the device is in the status "Not Ready" or "Start Disabled", the reason for this is indicated in the third
array element of parameter (P700).
Display is only possible with the NORDCON software or the ParameterBox.
Warning messages
Warning messages are generated as soon as a defined limit is reached. However this does not cause
the frequency inverter to switch off. These messages can be displayed via the array-element [-02] in
parameter (P700) until either the reason for the warning is no longer present or the frequency inverter
has gone into a fault state with an error message.
Error messages
Errors cause the device to switch off, in order to prevent a device fault.
The following options are available to reset a fault (acknowledge):
• Switching the mains off and on again,
• By an appropriately programmed digital input (P420 = Function 12),
• By switching off the “enable” on the device (if no digital input is programmed for
acknowledgement),
• By Bus acknowledgement or
• By P506, automatic error acknowledgement.
Pos : 426 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Dars tell ung der Mel dungen @ 3\mod_1361802708455_388.doc x @ 59827 @ 2 @ 1

6.1 Display of messages


Pos : 427 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Dars tell ung der Mel dungen - LED Anz eigen @ 3\mod_1361796228478_388.doc x @ 59694 @ 5 @ 1

LED displays
The status of the FI is indicted by integrated status LEDs, which are visible from the outside in the
state as delivered. According to the type of FI, this is a two-colour LED (DS = DeviceState) or two
single-colour LEDs (DS DeviceState and DE = DeviceError).

Meaning: Green indicates readiness and the present of mains voltage. In operation, the
level of overload at the FI output is shown with an increasingly rapid flashing
code.
Red Signals the presence of an error by flashing according to the number
code of the error. This flashing code (e.g.: E003 = 3x flashing) indicates the
error groups.

Pos : 428 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Dars tell ung der Mel dungen - Si mpl eBox / C ontrolBox Anzeig e @ 3\mod_1361801795294_388.doc x @ 59802 @ 5 @ 1

BU 0540 EN-0715 47
SK 500E – Brief instructions for frequency inverters
SimpleBox / ControlBox display
The SimpleBox or ControlBox displays an error with its number and the prefix "E". In addition, the
current fault can be displayed in array element [-01] of parameter (P700). The last error messages are
stored in parameter P701. Further information on inverter status at the time that the error occurs can
be found in parameters P702 to P706 / P799.
If the cause of the error is no longer present, the error display in the SimpleBox/ControlBox flashes
and the error can be acknowledged with the Enter key.
In contrast, warning messages are prefixed with "C" ("Cxxx") and cannot be acknowledged. They
disappear automatically when the reason for them is no longer present or the frequency inverter has
switched to the "Error" state. Display of the message is suppressed if the warning appears during
parameterisation.
The present warning message can be displayed in detail at any time in array element [-02] of
parameter (P700).
The reason for an existing disabled switch on cannot be displayed with the SimpleBox or the
ControlBox.
Pos : 429 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Dars tell ung der Mel dungen - Par ameter Box - Anz eige @ 3\mod_1361801566355_388.doc x @ 59779 @ 5 @ 1

ParameterBox display
The ParameterBox displays the messages in plain text.
Pos : 430 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Mel dungen @ 3\mod_1361803071259_388.doc x @ 59851 @ 2 @ 1

6.2 Messages
Pos : 431 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Tabell enübersc hrift) @ 3\mod_1361803456862_388.doc x @ 59874 @ 5 @ 1

Error messages

Display in the
Simple- / ControlBox Fault Cause
Text in the ParameterBox • Remedy
Group Details in P700
[-01] / P701
Pos : 432 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E001 [SK 180E/SK 2xxE/SK 5xxE] @ 2\mod_1347452921592_388.doc x @ 46427 @ @ 1

E001 1.0 Overtemp. Inverter Inverter temperature monitoring


"Inverter overtemperature" measurements are outside of the permissible temperature
(inverter heat sink) range, i.e. the error is triggered if the permissible lower limit
is undershot or the permissible upper temperature limit is
exceeded.
1.1 Overtemp. FI internal • Depending on the cause: Reduce or increase the
"Internal FI overtemperature" ambient temperature
(interior of FI) • Check the FI fan / control cabinet ventilation
• Check the FI for dirt
Pos : 433 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E002 [SK 180E/SK 2xxE/SK 5xxE] @ 2\mod_1347453302152_388.doc x @ 46451 @ @ 1

E002 2.0 Overtemp. Motor PTC Motor temperature sensor (PTC) has triggered
"Overtemperature motor • Reduce motor load
thermistor " • Increase motor speed
• Use external motor fan
2
2.1 Overtemp. Motor I²t I t motor has triggered (calculated overtemperature of
"Motor overtemperature I²t" motor)
• Reduce motor load
2
Only if I t motor (P535) is • Increase motor speed
programmed.
2.2 Overtemp. Brake r.ext Temperature monitor (e.g. brake resistor) has activated
"Overtemperature of external • Digital input is Low
brake resistor " • Check connection, temperature sensor

Overtemperature via digital


input (P420 […])={13}

48 BU 0540 EN-0715
6 Operating status messages
Pos : 434 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E003 [SK 180E/SK 2xxE/SK 5xxE] @ 2\mod_1347453304788_388.doc x @ 46476 @ @ 1

2 2
E003 3.0 I t overcurrent limit a.c. inverter: I t limit has triggered, e.g. > 1.5 x In for 60s
(also note P504)
• Continuous overload at inverter output
• Possible encoder fault (resolution, defect,
connection)
2 2
3.1 Chopper overtemperature I t Brake chopper: I t limit has activated, 1.5 times values
reached for 60s (please also pay attention to P554, if
present, and P555, P556, P557)
• Avoid overcurrent in brake resistance
3.2 IGBT overcurrent De-rating (power reduction)
125% monitoring • 125% overcurrent for 50ms
• Brake chopper current too high
• for fan drives: enable flying start circuit (P520)
3.3 IGBT overcurrent fast De-rating (power reduction)
150% monitoring • 150% overcurrent
• Brake chopper current too high
Pos : 435 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E004 [SK 180E/SK 2xxE/SK 5xxE] @ 2\mod_1347453306910_388.doc x @ 46501 @ @ 1

E004 4.0 Overcurrent module Error signal from module (short duration)
• Short-circuit or earthing fault at FI output
• Motor cable is too long
• Use external output choke
• Brake resistor faulty or resistance too low
 Do not shut off P537!
The occurrence of a fault can significantly shorten the
service life of the device, or even destroy it.
4.1 Overcurrent measurement P537 (pulse current switch-off) was reached 3x within 50 ms
"Overcurrent measurement" (only possible if P112 and P536 are disabled)
• FI is overloaded
• Drive sluggish, insufficiently sized
• Ramps (P102/P103) too steep -> Increase ramp time
• Check motor data (P201 … P209)
Pos : 436 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E005 [SK 180E/SK 2xxE/SK 5xxE] @ 2\mod_1347453309234_388.doc x @ 46526 @ @ 1

E005 5.0 Overvoltage UZW Inverter link voltage is too high


• Extend deceleration time (P103)
• If necessary, set switch-off mode (P108) with delay
(not for lifting equipment)
• Extend emergency stop time (P426)
FIs with brake chopper:
• Reduce energy return by means of a braking
resistance
• Check the function of the connected brake resistor
(broken cable?)
• The resistance of the connected brake resistor is too
high
5.1 Mains overvoltage Mains voltage is too high
• See technical data
Pos : 437 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E006 [SK 5xxE] @ 2\mod_1361458416246_388.doc x @ 58807 @ @ 1

E006 6.0 Charging error Link circuit voltage is too low


• Mains voltage too low
• See technical data
6.1 Mains undervoltage Mains voltage too low
• See technical data
Pos : 438 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E007 [SK 5xxE] @ 2\mod_1361460003356_388.doc x @ 58882 @ @ 1

BU 0540 EN-0715 49
SK 500E – Brief instructions for frequency inverters

E007 7.0 Mains phase error Mains connection fault


• A mains phase is not connected
• Mains asymmetrical
OFF --- The FI switches off normally (mains switch-off)
Pos : 439 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E008 [SK 5xxE] @ 2\mod_1361520584868_388.doc x @ 58966 @ @ 1

E008 8.0 Parameter loss Error in EEPROM data


(maximum EEPROM value • Software version of the stored data set not
exceeded) compatible with the software version of the FI.
NOTE: Faulty parameters are automatically reloaded
(default data).
• EMC interferences (see also E020)
8.1 Inverter type incorrect • EEPROM faulty
8.2 External copying error • Check ControlBox for correct position.
(ControlBox) • ControlBox EEPROM faulty (P550 = 1).
8.3 EEPROM KSE error The upgrade level of the frequency inverter was not
(Customer interface incorrectly correctly identified.
identified (customer’s interface • Switch mains voltage off and on again.
equipment))
8.4 Internal EEPROM error
(Database version incorrect)
8.5 No EEPROM recognised
8.6 EEPROM copy used
8.7 EEPROM copy not the same
8.8. EEPROM is empty
8.9 EEPROM Ctrlbox too small • The EEPROM of the ControlBox is too small to
completely save the data set for the frequency
inverter
Pos : 440 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E009 [SK 5xxE] @ 2\mod_1361521138476_388.doc x @ 58991 @ @ 1

E009 --- Display in ParameterBox not ControlBox error/ SimpleBox error


required SPI Bus faulty, no communication with ControlBox /
SimpleBox
• Check ControlBox for correct position.
• Check correct cabling of SimpleBox.
• Switch mains voltage off and on again.
Pos : 441 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E010 [SK 500E ... SK 535E] @ 2\mod_1361522985031_388.doc x @ 59041 @ @ 1

E010 10.0 Bus Timeout Telegram time-out / Bus off 24V int. CANbus)
Data transfer is faulty. Check P513.
• Check external Bus connection.
• Check the program sequence of the Bus protocol
• Check Bus Master.
• Check 24V supply of internal CAN/CANopen Bus.
• Nodeguarding error (internal CANopen)
• Bus Off error (internal CANbus)
10.2 Bus Timeout Option Bus module telegram timeout
• Telegram transfer is faulty.
• Check external connection.
• Check bus protocol program sequence.
• Check Bus Master.
10.4 Init error Option Bus module initialisation failure
• Check Bus module power supply.
• Check P746.
• Bus module not correctly plugged in.

50 BU 0540 EN-0715
6 Operating status messages
10.1 System error option Bus module system error
10.3 • Further details can be found in the respective
supplementary Bus operating instructions.
10.5
10.6
10.7
10.8 Option error External module communication failure
• Connection fault / error in the external module
• Brief interruption (<1sec) of the 24 V supply of the
internal CAN/CANopen bus
Pos : 443 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E011 [SK 180E ... SK 5xxE] @ 2\mod_1347453318765_388.doc x @ 46626 @ @ 1

E011 11.0 Customer interface Error in analog-digital converter


• Internal customer unit (internal data bus) faulty or
damaged by radio radiation (EMC)
• Check control terminals connection for short-circuit.
• Minimize EMC interference by laying control and
power cables separately.
• Earth the devices and shields well.
Pos : 444 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E012 [SK 5xxE] @ 2\mod_1361524186547_388.doc x @ 59066 @ @ 1

E012 12.0 External watchdog The Watchdog function is selected at a digital input and the
impulse at the corresponding digital input is not present for
longer than the time set in parameter P460 >Watchdog
time<.
• Check connections
• Check P460 setting
12.1 Motor limit The motor switch-off limit P534 [-01] has triggered.
"Motor switch-off limit" • Reduce load on motor
• Set higher value in (P534 [-01]).
12.2 Generator limit The generator switch-off limit P534 [-02] has triggered.
"Generator switch-off limit" • Reduce load on motor
• Set higher value in (P534 [-02]).
12.5 Load limit Switch-off due to overshooting or undershooting of
permissible load torques ((P525) … (P529)) for the time set
in (P528).
• Adjust load.
• Change limit values ((P525) ... (P527)).
• Increase delay time (P528).
• Change monitoring mode (P529).
12.8 Analog In minimum Switch-off due to undershooting of the 0% adjustment value
(P402) with setting (P401) "0-10V with switch-off on error 1"
or "....2"
12.9 Analog In maximum Switch-off due to overshooting of the 100% adjustment
value (P402) with setting (P401) "0-10V with switch-off on
error 1" or "....2"
Pos : 445 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E013 [SK 180E ... SK 5xxE] @ 2\mod_1347454271218_388.doc x @ 46751 @ @ 1

E013 13.0 Encoder error No signal from encoder


• Check 5V sensor if present.
• Check supply voltage of encoder.
13.1 Speed slip error The slip speed error limit was reached.
"Speed slip error" • Increase setting in P327.

BU 0540 EN-0715 51
SK 500E – Brief instructions for frequency inverters

13.2 Shut-down monitoring The slip error monitoring has triggered; the motor could not
follow the setpoint.
• Check motor data P201-P209! (Important for the
current controller)
• Check motor circuit.
• In servo mode, check the encoder setting P300 and
check the following
• Increase setting value for torque limit in P112.
• Increase setting value for current limit in P536.
• Check deceleration time P103 and extend if
necessary
13.5 Reserved Error message for POSICON  see supplementary
instructions
13.6 Reserved Error message for POSICON  see supplementary
instructions
Pos : 446 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E014 "res er viert" [SK 180E ... SK 5xxE] @ 2\mod_1347454273854_388.doc x @ 46776 @ @ 1

E014 --- Reserved Error message for POSICON  see supplementary


instructions
Pos : 447 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E015 [SK 180E ... SK 5xxE] @ 2\mod_1347454278051_388.doc x @ 46801 @ @ 1

E015 --- Reserved


Pos : 448 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E016 [SK 135E ... SK 5xxE] @ 2\mod_1347454280625_388.doc x @ 46826 @ @ 1

E016 16.0 Motor phase error A motor phase is not connected.


• Check P539
• Check motor connection
16.1 Magnetisation current Required exciting current not achieved at moment of switch-
monitoring on.
"Magnetisation current • Check P539
monitoring"
• Check motor connection
Pos : 450 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E018 "res er viert" [SK 2xxE/SK 5xxE] @ 2\mod_1347454282777_388.doc x @ 46851 @ @ 1

E018 18.0 Reserved Error message for "Safe Pulse Block"  see supplementary
instructions
Pos : 451 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E019 [SK 180E/SK 2xxE/SK 5xxE] @ 2\mod_1347454285788_388.doc x @ 46876 @ @ 1

E019 19.0 Parameter identification


Automatic identification of the connected motor was
"Parameter identification"
unsuccessful
19.1 Star / Delta circuit incorrect • Check motor connection
"Star / delta motor circuit • Check pre-set motor data (P201 ... P209)
incorrect
Pos : 452 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E020 / E021 [SK 135E ... SK 5xxE] @ 2\mod_1347454288768_388.doc x @ 46901 @ @ 1

E020 20.0 Reserved


E021 20.1 Watchdog
20.2 Stack overflow
20.3 Stack underflow
20.4 Undefined opcode
20.5 Protected Instruct.
System error in program execution, triggered by EMC
"Protected Instruction" interference.
20.6 Illegal word access • Observe wiring guidelines
20.7 Illegal Inst. Access • Use additional external mains filter.
"Illegal instruction access" • FI must be very well earthed.
20.8 Program memory error
"Program memory error"
(EEPROM error)
20.9 Dual-ported RAM
21.0 NMI error
(Not used by hardware)

52 BU 0540 EN-0715
6 Operating status messages
21.1 PLL error
21.2 ADU error "Overrun"
21.3 PMI error "Access Error"
21.4 Userstack overflow
Pos : 453 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E022 "res er viert" [SK 5xxE] @ 2\mod_1361527702934_388.doc x @ 59091 @ @ 1

E022 --- Reserved Error message for PLC  see supplementary instructions
Pos : 454 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/F ehl er E023 "res er viert" [SK 5xxE] @ 2\mod_1361527808170_388.doc x @ 59116 @ @ 1

E023 --- Reserved Error message for PLC  see supplementary instructions
Pos : 456 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/War nmel dungen (T abellenübersc hrift) @ 3\mod_1361803463080_388.doc x @ 59898 @ 5 @ 1

Warning messages

Display in the
Simple- / ControlBox Warning Cause
Text in the ParameterBox • Remedy
Group Details in
P700 [-02]
Pos : 457 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Warnung C 001 [SK 180E ... SK 5xxE] @ 2\mod_1347456220101_388.doc x @ 46975 @ @ 1

C001 1.0 Overtemp. Inverter Inverter temperature monitoring


"Inverter overtemperature" Warning: permissible temperature limit reached.
(inverter heat sink) • Reduce ambient temperature
• Check the FI fan / control cabinet ventilation
• Check the FI for dirt
Pos : 458 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Warnung C 002 [SK 180E/SK 2xxE/SK 5xxE] @ 2\mod_1347456223954_388.doc x @ 47000 @ @ 1

C002 2.0 Overtemp. Motor PTC Warning from motor temperature sensor (triggering
"Overtemperature motor threshold reached)
thermistor " • Reduce motor load
• Increase motor speed
• Use external motor fan
2.1 Overtemp. Motor I²t Warning: I2t- motor monitoring (1.3 times the rated current
"Motor overtemperature I²t" reached for the time period specified in (P535))
• Reduce motor load
2
Only if I t motor (P535) is • Increase motor speed
programmed.
2.2 Overtemp. Brake r.ext Warning: Temperature monitor (e.g. brake resistor) has
"Overtemperature of external activated
brake resistor " • Digital input is Low

Overtemperature via digital


input (P420 […])={13}
Pos : 459 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Warnung C 003 [SK 180E ... SK 5xxE] @ 2\mod_1347457006237_388.doc x @ 47199 @ @ 1

2 2
C003 3.0 Overcurrent, I t limit Warning: Inverter: I t limit has triggered, e.g. > 1.3 x In for
60s (please also note P504)
• Continuous overload at FI output
2 2
3.1 Overcurrent, chopper I t Warning: I t limit for the brake chopper has triggered, 1.3x
value attained for 60s (also note P554, if present, as well as
P555, P556, P557)
• Avoid overload of brake resistance
3.5 Torque current limit Warning: Torque current limit reached
• Check (P112)
3.6 Current limit Warning: Current limit reached
• Check (P536)
Pos : 460 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Warnung C 004 [SK 180E ... SK 5xxE] @ 2\mod_1347457006705_388.doc x @ 47224 @ @ 1

BU 0540 EN-0715 53
SK 500E – Brief instructions for frequency inverters

C004 4.1 Overcurrent measurement Warning: pulse switch off is active


"Overcurrent measurement" The limit for activation of pulse switch off (P537) has been
reached (only possible if P112 and P536 are switched off)
• FI is overloaded
• Drive sluggish, insufficiently sized
• Ramps (P102/P103) too steep -> Increase ramp time
• Check motor data (P201 … P209)
• Switch off slip compensation (P212)
Pos : 461 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Warnung C 008 [SK 180E ... SK 5xxE] @ 2\mod_1347457201563_388.doc x @ 47249 @ @ 1

C008 8.0 Parameter loss Warning: One of the cyclically saved messages such
as operating hours or enabling time could not be
saved successfully.
The warning disappears as soon as saving can be
successfully performed.
Pos : 462 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Warnung C 012 [SK 5xxE] @ 2\mod_1361539953134_388.doc x @ 59296 @ @ 1

C012 12.1 Motor Limit / Customer Warning: 80 % of the drive switch-off limit (P534 [-01]) has
"Motor switch-off limit" been exceeded.
• Reduce load on motor
• Set higher value in (P534 [-01]).
12.2 Generator limit Warning: 80 % of the generator switch-off limit (P534 [-02])
"Generator switch-off limit" has been reached.
• Reduce load on motor
• Set higher value in (P534 [-02]).
12.5 Load monitor Warning due to overshooting or undershooting of
permissible load torques ((P525) … (P529)) for the time set
in (P528).
• Adjust load.
• Change limit values ((P525) ... (P527)).
• Increase delay time (P528).
Pos : 463 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Mel dungen Eins chalts perre (T abellenüberschrift) @ 3\mod_1361803467385_388.doc x @ 59922 @ 5 @ 1

54 BU 0540 EN-0715
6 Operating status messages

Switch-on block messages

Display in the
Simple- / ControlBox Reason: Cause
Group Details in Text in the ParameterBox • Remedy
P700 [-03]
Pos : 464 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Infor mation I000 [SK 180E ... SK 5xxE] @ 2\mod_1347457775195_388.doc x @ 47347 @ @ 1

I000 0.1 Disable voltage from IO If the function "disable voltage"is parameterised, input (P420
/ P480) is at Low
• Set "input High"
• Check signal cable (broken cable)
0.2 IO fast stop If the function "fast stop"is parameterised, input (P420 /
P480) is at Low
• Set "input High"
• Check signal cable (broken cable)
0.3 Block voltage from bus • For bus operation (P509): control word Bit 1 is
"Low"
0.4 Bus fast stop • For bus operation (P509): control word Bit 2 is
"Low"
0.5 Enable on start Enable signal (control word, Dig I/O or Bus I/O) was already
applied during the initialisation phase (after mains "ON", or
control voltage "ON").
• Only issue enable signal after completion of
initialisation (i.e. when the FI is ready)
• Activation of "Automatic Start" (P428)
0.6 – 0.7 Reserved Information message for PLC  see supplementary
instructions
Pos : 465 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Infor mation I006 [SK 180E ... SK 5xxE] @ 2\mod_1347457929759_388.doc x @ 47372 @ @ 1

I006 6.0 Charging error Charging relay not energised, because:


• Mains / link voltage too low
• Mains failure
• Evacuation run activated ((P420) / (P480))
Pos : 466 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Infor mation I011 [SK 180E ... SK 5xxE] @ 2\mod_1347457936856_388.doc x @ 47397 @ @ 1

I011 11.0 Analog Stop If an analog input of the frequency inverter or a connected
IO extension is configured to detect cable breaks (2-10V
signal or 4-20mA signal), the frequency inverter switches to
the status "Not ready for switch-on" if the analog signal
undershoots the value 1V or 2mA
This also occurs if the relevant analog input is
parameterised to function "0" ("no function").
• Check connections
Pos : 467 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Infor mation I014 "res er viert" [SK 180E ... SK 5xxE] @ 2\mod_1347457944329_388.doc x @ 47422 @ @ 1

I014 14.4 Reserved Error message for POSICON  see supplementary


instructions
Pos : 468 /Anleitungen/El ektr oni k/FU und Starter/7. M eldung en zum Betriebsz ustand/Stör meldung en (Auflistung)/Infor mation I018 "res er viert" [SK 2xxE/ SK 5xxE] @ 2\mod_1347457946544_388.doc x @ 47447 @ @ 1

I018 18.0 Reserved Information message for "Safe Stop" function  see
supplementary instructions
Pos : 469 /Anleitungen/El ektr oni k/FU und Starter/8. T ec hnisc he D aten/_T ec hnisc he D aten (Überschrift) @ 0\mod_1328183045569_388.doc x @ 13960 @ 1 @ 1

BU 0540 EN-0715 55
SK 500E – Brief instructions for frequency inverters

7 Technical data
Pos : 470 /Anleitungen/El ektr oni k/FU und Starter/8. T ec hnisc he D aten/SK 5xxE/7.1 Allgemeine D aten SK 500E @ 0\mod_1328183162552_388.doc x @ 13983 @ 2 @ 1

7.1 General Data SK 500E


Function Specification
Output frequency 0.0 ... 400.0 Hz
Pulse frequency 3.0 ... 16.0 kHz, standard setting = 6 kHz (Size 8 and above = 4 kHz)
Power reduction > 8 kHz for 230 V inverter, > 6 kHz for 400 V - inverter
Typical overload capacity 150 % for 60 s 200 % for 3.5 s
Efficiency of frequency inverter Size 1 – 4: approx. 95 %, Size 5 – 7: approx. 97 %, Size 8 and above: approx. 98 %
Insulation resistance > 5 MΩ
Ambient temperature 0°C ... +40°C (S1-100 % ED), 0°C ... +50°C (S3-70 % ED 10 min)
Storage and transport temperature -20°C ... +60 /70°C
Long-term storage (chapter 8.1)
Protection class IP20
Max. installation altitude above sea - up to 1000 m without power reduction
level - 1000...4000 m: 1 %/ 100 m power reduction
* Up to 2000 m: Overvoltage category 3
* up to 4,000m: Overvoltage category 2, mains input: Overvoltage protection
required
Ambient conditions Transport (IEC 60721-3-2): Vibration: 2M1
Operation (IEC 60721-3-3): Vibration: 3M4; Climate: 3K3;
Waiting period between 2 x "Mains on" 60 s for all devices in normal operating cycle
Protective measures against Overtemperature of the frequency inverter, Short-circuit, earthing fault,
overvoltage and undervoltage overload
Regulation and control Sensorless current vector control (ISD), linear V/f characteristic
VFC open-loop, CFC open-loop, CFC closed-loop (above SK 520E)
2
Motor temperature monitoring I t-Motor (UL approved), PTC / Bi-metal switch
Interfaces (integrated) RS 485 (USS) CANbus (except SK 50xE)
RS 232 (single slave) CANopen (except SK 50xE)
Modbus RTU

Electrical isolation Control terminals (digital and analog inputs)


Connection terminals For details and tightening torques of the screw terminals: refer to (chapter 2.2.3) and
(chapter 2.2.4).
External supply voltage, Size 1 - 4: 18…30 V DC, ≥ 800 mA
control unit SK 5x5E Size 5 - 7: 24…30 V DC, ≥ 1000 mA
Size 8 - 11: 24…30 V DC, ≥ 3000 mA

Analogue setpoint input / PID input 2x (above Size 5: - 10 V…) 0...10V, 0/4...20 mA, scalable, digital 7.5...30 V
Analogue setpoint resolution 10 bit based on measurement range
Setpoint consistency analog < 1 %, digital < 0.02 %
Digital input 5x (2,5 V) 7,5...30 V, Ri = (2,2 kΩ) 6,1 kΩ, cycle time = 1...2 ms
+ for SK 520E and above: 2x 7.5...30 V, Ri = 6.1 kΩ, cycle time = 1...2 ms
Control outputs 2x Relay 28 VDC / 230 VAC, 2 A (output 1/2 - K1/K2)
Additionally, with SK 520E/530E: 2x DOUT 15 V, 20 mA or
Additionally, with SK 535E/545E: 2x DOUT 18…30 V (depending on VI), 20 mA, or
2x DOUT 18…30 V, 200 mA Size 5 and above
(Output 3/4 - DOUT1/2)

Analogue output 0 ... 10 V scalable


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56 BU 0540 EN-0715
8 Maintenance and servicing information

8 Maintenance and servicing information


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8.1 Maintenance Instructions


NORD frequency converters are maintenance free provided that they are properly used (please see
chapter 7.1 "General Data SK 500E" on page 56).

Dusty environments
If the frequency converter is being used in a dusty environment, the cooling-vane surfaces should be
regularly cleaned with compressed air. If air intake filters have been built into the control cabinet, then
these should also be regularly cleaned or replaced.

Long-term storage
The frequency inverter must be regularly connected to the supply network for at least 60 min.
If this is not carried out, there is a danger that the devices may be destroyed.
If a device is to be stored for longer than one year, it must be recommissioned with the aid of an
adjustable transformer before normal connection to the mains.

Long-term storage for 1 - 3 years


– 30 min with 25 % mains voltage
– 30 min with 50 % mains voltage
– 30 min with 75 % mains voltage
– 30 min with 100 % mains voltage

Long-term storage for >3 years or if the storage period is not known:
– 120 min with 25 % mains voltage
– 120 min with 50 % mains voltage
– 120 min with 75 % mains voltage
– 120 min with 100 % mains voltage

The device must not be subject to load during the regeneration process.
After the regeneration process, the regulations described above apply again (at least 60 min on the
mains 1x per year).
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Information Control voltage with SK 5x5E


With devices of type SK 5x5E, a 24 V control voltage supply must be provided for Sizes 1 – 4 in order to make
the regeneration process possible.
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BU 0540 EN-0715 57
SK 500E – Brief instructions for frequency inverters

8.2 Repair information

If you contact our technical support, please have the precise device type (rating plate/display),
accessories and/or options, the software version used (P707) and the series number (name plate) at
hand.

8.2.1 Repairs
The device must be sent to the following address if it needs repairing:

NORD Electronic DRIVESYSTEMS GmbH


Tjüchkampstraße 37
26605 Aurich, Germany

For queries about repairs, please contact:

Getriebebau NORD GmbH & Co. KG


Tel.: 04532 / 289-2515
Fax: 04532 / 289-2389

If a frequency inverter is sent in for repair, no liability can be accepted for any added components, e.g.
such as mains cables, potentiometer, external displays, etc.!
Please remove all non-original parts from the frequency inverter.

Note Reason for return


If possible, the reason for returning the component/device should be stated. If necessary, at least one contact for
queries should be stated.
This is important in order to keep repair times as short and efficient as possible.
On request you can also obtain a suitable return goods voucher from Getriebebau NORD.
Unless otherwise agreed, the device is reset to the factory settings after inspection or repair.

NOTICE Possible Consequential Damage


In order to rule out the possibility that the cause of a device fault is due to an optional module, the connected
optional modules should also be returned in case of a fault.

8.2.2 Internet information


You can also find the comprehensive manual in German and in English on our Internet site.
www.nord.com
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58 BU 0540 EN-0715
Key word index
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Key word index


=== Ende der Liste für T extmar ke Stichwortverzeic hnis ===

A Low Voltage Directive ..................................... 2


Adaptation to IT networks ..............................14 M
Adapter cable RJ12 .......................................27 Maintenance ........................................... 57, 58
Address..........................................................58 Menu group ................................................... 38
B Messages ...................................................... 47
Basic parameters ...........................................37 Minimal configuration .................................... 36
Modbus RTU ................................................... 6
C
Motor data ..................................................... 35
Cable duct......................................................10
O
Commissioning ..............................................35
Control connection .........................................19 Operating status ............................................ 47

D P

Danger labels .................................................. 7 Parameterisation ........................................... 38


Delivery condition ..........................................36 Pulse number ................................................ 29
Dimensions ....................................................11 Q
DIP switch ......................................................21 Queries ......................................................... 58
Displays and control ......................................31 Quick guide ................................................... 36
Dissipated heat ..............................................10 R
E Repairs .......................................................... 58
Efficiency .......................................................10 RJ12 / RJ45 .................................................. 27
Encoders........................................................29 Rotary encoder connection ........................... 29
Error messages .............................................47 S
F Safety information ....................................... 2, 7
Faults ............................................................. 47 Service .......................................................... 58
Features........................................................... 6 Storage ................................................... 56, 57
H switch-on cycles ............................................ 56
Heat dissipation .............................................10 T
HTL encoder ..................................................30 Technical data ............................................... 56
I Technology unit ............................................. 31
Incremental encoder ......................................30 Total currents ................................................ 19
Installation......................................................10 TTL encoders .......................................... 24, 30
Installation altitude .........................................56 Type plate ..................................................... 35
Installation notes .............................................. 7 V
Internet...........................................................58 Ventilation ..................................................... 10
IT network ......................................................14 W
L Warning messages ....................................... 53
Leakage current .............................................14 Warnings ................................................. 47, 53
LEDs .............................................................. 47 Wiring guidelines ........................................... 13
Long-term storage .........................................56

BU 0540 EN-0715 59
6075402 / 0715

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