Bu0070 GB 5205
Bu0070 GB 5205
Bu0070 GB 5205
InterBus
SK TU1-IBS SK 700E
SK TU2-IBS SK 300/750E
SK TU3-IBS SK 5xxE
BU 0070 GB
Note: This supplementary operating manual is only valid in conjunction with the operating manual
BU 0700/0750 DE / BU 0500 DE / BU 0300 DE supplied for the NORDAC SK 700, SK 750E, SK
5xxE and SK 300E frequency inverters.
1 INTRODUCTION............................................................................................................................................................... 4
1.1 Instruction notes .................................................................................................................................................. 4
1.2 General information............................................................................................................................................. 4
1.3 Further Information.............................................................................................................................................. 4
1.4 The bus system ................................................................................................................................................... 4
1.5 InterBus in NORDAC frequency inverters........................................................................................................... 5
2 OPTION MODULES FOR SK 300E, SK 5XXE, SK 700E AND SK 750E..................................................................... 6
2.1 Bus modules for the SK 700E and SK 5xxE ....................................................................................................... 6
2.1.1 InterBus module for the SK 700E and SK 5xxE ......................................................................................................... 7
2.1.2 Installation of technology units in the SK 700E .......................................................................................................... 8
2.1.3 Installing the FE (PE) connection ............................................................................................................................... 8
2.2 InterBus module for the SK 300E and SK 750E ................................................................................................. 9
2.2.1 M12 connector assignment ...................................................................................................................................... 10
2.2.2 Installation of technology units in the SK 300E and SK 750E .................................................................................. 11
2.2.3 Installing the FE (PE) connection ............................................................................................................................. 11
3 BUS CONFIGURATION ................................................................................................................................................. 12
3.1 Laying the bus cables ....................................................................................................................................... 12
3.2 Cable material ................................................................................................................................................... 12
3.3 Cable layout and shielding (EMC measures).................................................................................................... 12
4 THE INTERBUS PROTOCOL ....................................................................................................................................... 13
4.1 Drive profile ....................................................................................................................................................... 13
4.2 Data length ........................................................................................................................................................ 13
4.2.1 PPO type 1 ............................................................................................................................................................... 13
4.2.2 PPO type 2 ............................................................................................................................................................... 13
4.3 Transmission times ........................................................................................................................................... 14
5 FREQUENCY INVERTERS – SETTINGS AND DISPLAYS ........................................................................................ 15
5.1 Frequency inverter bus parameters .................................................................................................................. 15
5.2 Module status .................................................................................................................................................... 20
5.3 LED display ....................................................................................................................................................... 21
6 DATA TRANSMISSION ................................................................................................................................................. 23
6.1 Process data (PZD)........................................................................................................................................... 23
6.1.1 The control word (STW) ........................................................................................................................................... 23
6.1.2 The status word (ZSW) ............................................................................................................................................ 24
6.1.3 The setpoint 1 (SW1) ............................................................................................................................................... 25
6.1.4 Second and third setpoint (SW2/3) .......................................................................................................................... 26
6.1.5 The actual value 1 (IW1) .......................................................................................................................................... 26
6.1.6 Actual value 2 and actual value 3 (IW2/3) ................................................................................................................ 27
6.2 The status machine ........................................................................................................................................... 27
6.3 Parameter orders with Compact PCP ............................................................................................................... 29
6.3.1 Frequency inverter parameters (2000 hex -23E7 hex) ................................................................................................. 29
6.3.2 Drive profile as per DRIVECOM21 ........................................................................................................................... 29
6.4 Drive profile DRIVECOM 21 ............................................................................................................................. 30
6.4.1 Speed functions overview ........................................................................................................................................ 30
6.4.2 Object description .................................................................................................................................................... 31
7 EXAMPLE TELEGRAMS............................................................................................................................................... 32
7.1 Switch-on block → Standby .............................................................................................................................. 32
7.2 Enable with 50% setpoint .................................................................................................................................. 33
7.3 Writing a parameter........................................................................................................................................... 34
8 ADDITIONAL INFORMATION ....................................................................................................................................... 35
8.1 Repairs .............................................................................................................................................................. 35
9 TECHNICAL DATA ........................................................................................................................................................ 36
BU 0070 GB 3
NORDAC InterBus Operating Manual
1 Introduction
Conditions are listed here that you must comply with for correct operation. The symbol "Hand" refers to
tips and advice for efficient use of the device and for reducing additional work.
The symbol "Text" refers to further information sources (manuals, data sheets, etc.). This symbol also
helps you with better orientation in these instructions.
The respective SK 300E, SK 5xxE and SK 700/750E basic devices are delivered with a dummy cover for the
technology box slot. The basic models do not have any components for parameterisation and control. To be able to
establish communication via the InterBus, an InterBus technology module must be used.
The InterBus interface conforms to the standards DIN 19258 and DIN 19245 Part 2.
In general, two different data transmission channels are used, the process data channel and the parameter data
channel, and both are supported by this access module.
In each data transmission cycle, a data volume of 3 to 5 words of 16 bit each are transmitted.
Attributes:
• Galvanically isolated outgoing bus interface
• Master-Slave access process; constant bus cycle through total frame protocol
• Bus length: 400m (between two remote bus subscribers), total length 13km
• Transfer rate of 500kBit/s (optionally 2Mbit/s)
• Settable DRIVECOM 21 profile
• Processing of parameter data via PCP
• External 24V supply for continuous bus operation without interruptions
• 9-pin Sub-D connector for remote bus connection
• Max. 256 subscribers (max. 85 NORDAC 700E)
• Status display with 5 InterBus status LEDs, plus a two-colour operation LED
• Comprehensive system diagnostics and fast fault localisation
• Automatic subscriber addressing
Through the combination of modules for the display, technology units and modules with digital and analog inputs,
as well as interfaces, customer units or special extension units, the NORDAC SK 700E can be easily adapted
to the requirements of various applications.
Technology Units (TU) are modules that can be inserted from above
for display, parameterisation and control of the inverter.
Customer Units (CU) are modules inserted inside the inverter in the
upper recess. They are used for control and communication using
digital/analog signals or bus interfaces.
Extension Units (XU) are inserted into the slot at the base of the
inverter. Such an extension unit is required if the speed is to be
controlled or positioned by an incremental (absolute) encoder.
WARNING
Modules should not be inserted or removed unless the device is free of voltage. The slots
may only be used for the applicable modules. The slots are coded to prevent them being
mixed up.
The InterBus communication module SK TU1-IBS is used for connecting drives from the device series SK 700E
and SK TU3-IBS from the device series SK 5xxE to higher-level automation systems via InterBus.
Power supply
24V +/-10%
External 24V supply for
bus operation without interruptions.
The settings made using the rotary coding switch are not transferred to the frequency inverter
parameters!
Note: If the mode switch is permanently set (Position 1 – 3), the software/parameter settings are ineffective!
DO DI GND DO DI GND
+5V_OUT
(100mA)
1 5 1 5
6 9 6 9
NOTE:
Installation of a technology box
separate to the frequency inverter is
not possible. It must be connected
directly to the inverter.
N O RD A C
700E
The InterBus communication module SK TU2-IBS, is for connecting drives from the trio SK 300E and 750E device
series to higher level automation systems via InterBus.
External supply
voltage 24V
Connector assignment for M12 connector and sockets for Bus In and Bus Out :
DO 2
DI 3
DI 4
GND 5
2 1 1 2
4 3
3 4
5 5
Pin (for components) Socket (for components)
+24V 1
GND 3
PE 4
Installation of a technology box separate to the frequency inverter is not possible. It must be installed or connected
directly on the inverter.
WARNING / NOTE
Installation must be carried out by qualified personnel only, paying particular attention to safety
and warning instructions.
Only install technology units when the device is voltage-free.
Installation of a technology box separate to the frequency inverter is not possible. It must be
connected directly to the frequency inverter.
Earthing line
Make sure the earthing line is plugged into the plate of the standard device and each technology unit. This line
must be connected when installing the technology unit to ensure it is fully earthed.
3 Bus configuration
An InterBus network consists of a maximum of 256 subscribers and is based on a ring topology. The number of
subscribers is dependent on the number of IO's. With a useful data length of 3 words, it is possible to connect 85
devices with the NORDAC 700E.
Designation (example):
INTERBUS Certified! No. xxx
Appropriate shielding of the bus cable reduces electrical interference which can arise in an industrial environment.
You can achieve the best shielding qualities with the following measures
• Connect the bus subscribers with the shortest amount of cable possible.
• The shielding on the bus line must be applied completely on both sides.
• Avoid using tap lines to connect field devices to the bus.
• Avoid extending the bus lines using plug connectors.
Bus lines should be laid with a minimum spacing of 20 cm to other lines which carry a voltage higher than 60V.
This applies to lines laid inside and outside of control cabinets.
If earthing potential values are different, transient current may flow through shielding which is connected on
both sides. This may be a danger to electronic components. Differences in potential must be reduced using
sufficient potential equalisation.
Note: If the mode switch is permanently set (Position 1 – 3), the software/parameter settings are ineffective!
To render the profile change effective, the module must be reinstalled (e.g. switch the mains voltage off
and then on again). The entire bus must also be restarted. The profile is only effective with 3 word data
lengths (PPO type 1).
The data length can be set between 3 and 5 words for the IBS module and is set via the PPO types (P507: see
Chap. 5.1). The PPO types 3 and 4 are reserved.
To render the data length change effective, the InterBus must be reinstalled (e.g. switch the mains voltage
off and then on again). The entire bus must also be restarted.
Byte 0 1 2 3 4 5
Speed setpoint
out PCP Control word (rpm)
Speed actual
in PCP Status word value (rpm)
Byte 0 1 2 3 4 5 6 7 8 9
t /[ms]
14
7,2
Words in
total frame
1 128 256
(equiv. to 42 FI) (equiv. to 85 FI)
With InterBus protocol, the inverter parameters are mapped in the range 2000hex to 23E7hex (= 8192dec to
9191dec), i.e. when parameterisation is carried out via the bus, the parameter numbers must be added to the
value 2000hex (e.g. P508 → obj 21FChex).
The frequency inverter can always be parameterised. Control of the inverter via InterBus can be activated by
setting parameter P509 to value 12, 13 or 14. (see below)
P510 ... - 01
Setpoint source
... - 02
1
The setpoint/actual position corresponding to an 8192 increment encoder.
0 ... 24
[0]
This parameter is identical to P546.
valid for SK
5xxE
P548 (P) Bus setpoint 3 Always visible
0 ... 20 In this parameter, a function is assigned to the delivered setpoint 3 (SW3) for bus control. Only
available if P546 is ≠ 3.
[0]
valid for This parameter is identical to P547.
SK 300/700/750E
P548 Function bus - Setpoint 3 Always visible
0 ... 24
[0]
This parameter is identical to P546.
valid for SK
5xxE
P551 Drive profile Always visible
On / Off The InterBus Drivecom profile is activated with this parameter.
[ 0 = Off ] 0: Switch off profile
1: Switch on profile as per DRIVECOM 21
Information parameters:
NOTE
When activated, the functions block voltage, quick stop, remote control and error
acknowledgement are available at the control terminals (local). To operate the drive, a high
signal must be present on the digital inputs being used before the drive can be enabled.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Module - ID
InterBus=0Dhex
Module ready
Module in status “operational”
Initialisation active
Reserved (0)
Module error
Time-out error
Initialisation error (0)
Reserved (0)
2-colour LED
• ST (green): Module status
• ST (red): Module error
Display Meaning
Display Meaning
Display Meaning
Display Meaning
TR (green): Transmit
Display Meaning
Display Meaning
Display Meaning
On System error
Rapid flashing (0.2s) Initialisation phase
Slow flashing (0.5s) Time-out error
Isolated flashing Inverter error (see frequency inverter instructions)
On System error, e.g. plug contact not correct
6 Data transmission
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
The setpoint is transferred as a whole number with a value range of -32768 to 32767 (8000 hex to 7FFF hex). The
value 16384 (4000 hex) is equal to 100%. The value C000 HEX is equal to -100%. A setpoint of 100% corresponds
to the parameter maximum frequency (parameter P105) set in the same parameter set.
A third setpoint value can only be transferred if a 32 Bit setpoint value is not transferred in the first setpoint.
PZD1 PZD2 PZD3 PZD3
STW SW1 SW2
The second and third setpoints are always 16 Bits. The function of the second and third setpoints can be set in the
inverter with parameter P547 ‘Setpoint 2 function’ and P548 ‘Setpoint 3 function’ respectively.
Both setpoints are transferred as whole numbers in the range -32768 to 32767. The value 16384 (4000 HEX) is
equal to 100%. The value C000 HEX is equal to –100%, so setpoints in the range –200% to +200% can be
transferred. A setpoint of 100% corresponds to the respective nominal size:
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
The actual value 1 is transferred as a whole number in the range -32768 to 32767. In addition to the actual
frequency, other actual inverter values can be transferred. The setting is made in P543 'Actual value 1 function'.
The settings ‘Actual frequency’, ‘Actual speed’, ‘Current’ and ‘Torque current’ are transferred as percentages of the
respective nominal sizes. The value 16384 (4000 HEX) is equal to 100%. The value C000 HEX is equal to -100%.
Actual values in the range –200% to +200% can be transferred.
With the setting ‘Digital I/O status’, the states of the control terminals and the relay (MFR) can be transferred:
Bit Status
Bit 0 -5 Digital input 1-6
Bit 6-11 for Posicon special extension unit Digital input 7-12
Bit 6 for encoder special extension unit Digital input 7
Bit 12 -15 Multifunctional relay 1-4
With the settings ‘Actual position’ and ‘Setpoint position’, the actual absolute position is transferred. The resolution
is 1 = 0.001 revolutions. If the value ‘Setpoint position 32 Bit’ is set in parameter P546 ‘Setpoint 1 function’, the
actual value of the setpoint or actual position is also transferred as a 32 Bit value in PZD2 and PZD3:
Please notice: with all SK5XXE inverter units the SW2 and SW3 are exchanged and IW2 and IW3 are
exchanged, too. So the setpoints protocol is STW – SW1 – SW2 – SW3 and the status is ZSW – IW1 – IW2 –
IW3.
5
Internal status machine
Sw itching on the inverter
1
Not on standby 6
3 4 5 6 8 Emergency
stop active
2
Sw itch-on block
4 5 From every device status
3 7
Error reaction
Standby
5 2 5 active
4 8
activated Error
3 2 3
5
Operation
enabled Bit4 = 0: Move dow n emergency ramp and
2 3 4 6 remain in "Operation enabled"
Bit5 = 0: Hold frequency
Bit6 = 0: Setpoint = 0%
Control bits
0. Ready for operation / shut dow n
1. Block / enable voltage
2. Enable pulses / emergency stop
3. Block / enable operation
4. Operation condition / block RUE Priority of control com mands: Designation of states:
5. Enable / stop RUE 1. Block voltage 1: Bit 0 = 0
6. Block / enable setpoint 2. Emergency stop 2: Bit 6 = 1
7. Error acknow ledgement (0Î 1) 3. Shut dow n 3: Bit 0 = 1
10. Control data valid / invalid 4. Enable operation 4: Bit 1 = 1
11. Rotation right 5. Sw itch on 5: Bit 2 = 1
12. Rotation left 6. Block operation 6: Bit 5 = 0
14. Parameter set Bit 0 7. Reset error 7: Bit 2 & Bit 3 = 1
15. Parameter set Bit 1 8: Bit 3 = 1
The Phoenix Contact software for the InterBus master offers full Compact PCP support from firmware
4.60 onwards.
With InterBus protocol, the inverter parameters are mapped in the range 2000hex to 23E7hex (= 8192dec to
9191dec), i.e. when parameterisation is carried out via the bus, the parameter numbers must be added to
the value 2000hex (e.g. P508 → obj 21FChex).
• The control word 6040 or the setpoint 6041 is only valid when object 6002 (PA data enabled) is
switched off (not equal to 0xFF). Otherwise (6002=FF) control word and setpoint of the process
data channel are valid.
Speed function 1
(Mandatory objects only) USS DRIVECOM
display display
Limit
value Setpoint Pzd Pzd, P6042
reached
T M
7 Example telegrams
Various example telegrams are shown below to clarify the control and parameterisation of the frequency inverter
with InterBus.
Procedure:
Details:
9 10 11 12
ZSW ZSW IW1 IW1
0B 70 00 00
To switch the frequency inverter to the Standby status, the following telegram must be sent:
9 10 11 12
STW STW SW1 SW1
04 7E 00 00
When the frequency inverter switches to the Standby status, it sends the following response telegram:
9 10 11 12
ZSW ZSW IW1 IW1
0B 31 00 00
Note: The control telegram must be sent cyclically as the frequency inverter may not switch to the required
status within the response time of a telegram.
Procedure:
• Check last status word (ZSW 0A 31)
• Generate control word (STW 04 7F)
• Check response telegram (ZSW 0F 37)
Details:
9 10 11 12
ZSW ZSW IW1 IW1
0B 31 00 00
9 10 11 12
STW STW SW1 SW1
04 7F 20 00
The frequency inverter accelerates the motor in the ramp. When the inverter reaches 50% setpoint, it responds
with the following telegram.
9 10 11 12
ZSW ZSW IW1 IW1
0F 37 20 00
Note: The status of MFR 1 is indicated in Bit 10 of the response telegram. Depending on the programmed
function and status, the status word may differ.
The parameter acceleration time (PNU = 102dec / 66hex) of a frequency inverter should be set to the value 10sec in
parameter set 3. Only the PKW channel is evaluated.
As the acceleration time has a frequency-internal resolution of 0.01sec, a parameter value of 10 / 0.01 = 1000
(3E8hex) must be transferred for 2 sec.
Procedure:
• Select parameter (P 102dec + 1000 = P 1102 = P 44Ehex)
• Select parameter set 3 (IND = 02)
• Set parameter value (1000dec / 3E8hex)
• Check response telegram
3 4 5 6 7 8 9 10
PKE PKE IND IND PWE PWE PWE PWE
24 4E 02 00 00 00 03 E8
When the order has been fully implemented by the inverter, it responds with
3 4 5 6 7 8 9 10
PKE PKE IND IND PWE PWE PWE PWE
14 4E 02 00 00 00 03 E8
8 Additional information
8.1 Repairs
The device must be sent to the following address if it needs repairing:
If a frequency inverter or accessories are sent in for repair, no liability can be accepted for any added components,
e.g. such as line cables, potentiometer, external displays, etc.!
Please remove all non-original parts from the frequency inverter.
9 Technical data
10 Keyword index
2 P
24V....................................................................... 7, 10 PPO type 1............................................................... 13
PPO type 2............................................................... 13
A
Process data ......................................................23, 24
Actual value ....................................................... 26, 27
R
B
Repairs..................................................................... 35
Bus cable ................................................................. 12
S
Bus configuration ..................................................... 12
Bus parameters ....................................................... 15 Setpoint ..............................................................25, 26
SK 300E ..................................................................... 9
C
SK 500/520E .............................................................. 7
Control word ............................................................ 23 SK 700E ..................................................................... 7
SK 750E ..................................................................... 9
E SK TU1-IBS ............................................................... 7
Example telegrams .................................................. 32 SK TU2-IBS ............................................................... 9
SK TU3-IBS ............................................................... 7
F Status LEDs .....................................................8, 9, 21
FE (function earth) ............................................... 8, 11 Status machine ........................................................ 27
Status of the InterBus module ................................. 20
I Status word .............................................................. 24
IW1........................................................................... 26 STW ......................................................................... 23
IW2........................................................................... 27 SW1 ......................................................................... 25
IW3........................................................................... 27 SW2/3 ...................................................................... 26
M T
M12 connector ......................................................... 10 Technical Data ......................................................... 36
M8 connector ........................................................... 10 Transmission times .................................................. 14
O Z
Object description .................................................... 31 ZSW ......................................................................... 24
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