Technical Detail

Manual ICAF

Customer: MS-Engineering A/S

Customer reference : TORM Malaysia
Corrosion reference: 15241/414361
Device ID 414361-3
Version: V01
Date: 30-01-2020

P.O. Box 47
NL-2750 AA Moerkapelle
The Netherlands
Tel. (+31) 79 - 5931295
Fax: (+31) 79 - 5931871

www.corrosion.nl info@corrosion.nl
 Index
1 Client and system overview 3
2 Boxcooler & sea chest overview 4
3 Anode specifications and current requirements 5
4 Technical data power unit 6
5 Technical data plug box(es) 7
6 Request form for ICAF spare anodes 8
7 Technical and dimensional drawings 9

Disclaimer
All installation and maintenance instructions must be strictly followed. Corrosion is not responsible for any damage caused by
incorrect installation and/or maintenance of the ICAF system.

Revision table
Rev. Description Order Eng. Date
V01 First Release 414361 TL 30-01-2020
- - - - -
- - - - -
- - - - -
- - - - -

Technical Detail Manual ICAF

Manual ICAF 15241 TORM Malaysia V01-414361-3.pdf
V01

Technical Detail Manual ICAF Corrosion/15241/414361-3 Page 2

Copyright © 2017 Corrosion All Rights Reserved.

 1 Client and system overview

Brief description of the ICAF system

Marine growth in sea chests, box coolers and seawater piping systems is a potential threat for the performance and condition of
your ship or installation. Blockages caused by barnacles and mussels are expensive and time consuming to remove and can
have serious consequences. Engines will run at abnormally high temperatures, resulting in unnecessary increased fuel
consumption and lower performance. To combat this risk Corrosion developed their ICAF(Impressed Current Anti Fouling)
system. Once installed it provides continuous protection against most forms of fouling and requires low maintenance.

Customer Information
Client MS-Engineering A/S
Client reference TORM Malaysia
Corrosion reference 15241/414361
Device ID 414361-3
IMO number -

System overview
primary voltage 110-230VAC/47-63Hz
Power unit

secondary voltage / Max. amperage 12VDC / 1x 10A

cabinet make and size Corrosion / CWC1034 / 400x300x210 mm
power consumption 134VA
Anode lifetime 0,5 years (PP)
quantity 2
Plug boxes

Type(s) 2 x PB01
cabinet make and size Corrosion / CWC1529 / 200x150x120 mm
Voltage 12VDC

Power unit customization options

Cable glands material Polyamide PA6 (Nylon6)
Cabinet Color RAL7035
Name tags material Resopal (HPL)
Doorstopper Excluded
High-Low functionality Disabled
IP protection grade IP 53, according to IEC 60529

Technical Detail Manual ICAF Corrosion/15241/414361-3 Page 3

Copyright © 2017 Corrosion All Rights Reserved.

2 Boxcooler & sea chest overview

Sea chest / Strainer overview

Weight/anode (kg)
Len/anode (mm)

Cofferdam (Y/N)
Anode material
Sea chest Ref.

Type of anode
ø anode (mm)
Qty. of anode

Effective
Type 1(Cu): 1x Cu 80 300 11,2 Cu-80/300d0 Y
ICAF filter PS
- - - - - - -
Type 1(Cu): 1x Cu 80 300 11,2 Cu-80/300d0 Y
ICAF filter SB
- - - - - - -

Technical Detail Manual ICAF Corrosion/15241/414361-3 Page 4

Copyright © 2017 Corrosion All Rights Reserved.

 3 Anode specifications and current requirements

Anode specifications & current requirements

Anode Channel Plug box and H/L Current Current Location
Anode type Boxcooler / Sea chest ref.
no. no. terminal no. Ch. Low (A) High (A) ID

1 1 to 3 Plugbox 01 Terminal 01 Cu-80/300d0 - - 2,49A ICAF filter PS -

2 4 to 6 Plugbox 02 Terminal 02 Cu-80/300d0 - - 2,49A ICAF filter SB -

Technical Detail Manual ICAF Corrosion/15241/414361-3 Page 5

Copyright © 2017 Corrosion All Rights Reserved.

 4 Technical data power unit

Power unit technical specification

Primary voltage 110-230VAC/47-63Hz
Max. secondary voltage & current 12VDC/1 x 10,0A
Cabinet make Corrosion
Cabinet type CWC1034
Outer dimensions 400x300x210 mm
Power consumption 134VA
Total # anode contr. prints (ACP) 2
Total # anode contr. prints (ISU modem) -
Total # outputs 2

Material, coating and protection grade

Enclosure material Steel
Coating C2 powder coating, according to ISO 12944
Enclosure color RAL7035
IP protection grade IP 53, according to IEC 60529
NEMA protection grade Type 3R, according to NEMA 250-2014

Our power units are equipped with:

• 1 cable gland for each output (plug box)
• 1 cable gland for the primary power cable
• 1 cable gland for the ground connection cable (pre-installed)
• 1 cable gland for the alarm output
• 1 connection strip with terminals, internally fixed on DIN-rail

Technical Detail Manual ICAF Corrosion/15241/414361-3 Page 6

Copyright © 2017 Corrosion All Rights Reserved.

 5 Technical data plug box(es)

Plug box technical specification

Quantity of plug boxes 2
Type(s) 2 x PB01
Plug box make Corrosion
Plug box type CWC1529
Outside dimension 200x150x120 mm
Voltage 12VDC

Material, coating and protection grade

Enclosure material Steel
Coating C2 powder coating, according to ISO 12944
Plug box color RAL7035
IP protection grade IP 54, according to IEC 60529
NEMA protection grade Type 3, according to NEMA 250-2014

Our plug boxes are equipped with:

• 1 cable gland for each anode connection
• 1 cable gland for the multi-core cable to connect to the power unit
• 1 connection strip with terminals, internally fixed on DIN-rail

Technical Detail Manual ICAF Corrosion/15241/414361-3 Page 7

Copyright © 2017 Corrosion All Rights Reserved.

 6 Request form for ICAF spare anodes

PLEASE COMPLETE THIS FORM AND SEND IT TO:

CORROSION MARITIME

E-MAIL: spares@corrosion.nl FAX: +31 (0)79 593 18 71

Purchasing the original anodes gives you access to our worldwide service network 24 hours a day and to
the extended guarantee conditions.

Please send me a quotation for spare anodes of our Impressed Current Anti-Fouling (ICAF) system,
based on the following details:

System and anode details:

Corrosion reference: 15241/414361
Device ID: 414361-3
Lifetime anodes: 0,5 years (PP)
2 anode(s) type Cu-80/300d0

Name:

E-mail and/or fax number:

Vessel name and IMO number:

Technical Detail Manual ICAF Corrosion/15241/414361-3 Page 8

Copyright © 2017 Corrosion All Rights Reserved.

7 Technical and dimensional drawings

Technical Detail Manual ICAF Corrosion/15241/414361-3 Page 9

Copyright © 2017 Corrosion All Rights Reserved.

CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.
 Menu

ICAF ICCP
impressed current impressed current
CORROSION & WATER-CONTROL
antifouling system cathodic protection
Tel. +31 (0)79-593 12 95

Power Input-L + N + PE
230V/50-60Hz
Cable 3x1,5 qmm (Customer supply)

Alarm relay NO/NC

Cable 2x1,5 qmm (Customer supply)

to ground
Cable 1x6 qmm (Corrosion supply)

Cable 1x6 qmm (Corrosion supply) Cable 1x6 qmm (Corrosion supply)

Cable 2x1.5 qmm (Corrosion supply) Cable 2x1.5 qmm (Corrosion supply)

Cable 1x6 qmm (Corrosion supply) Cable 1x6 qmm (Corrosion supply)

CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.
 General data:

Type : PU1034
Material: Steel
Colour: RAL 7035
300
Paint: C2 (ISO 12944)
IP-rating: IP53 242
Weight: max 12kg 210

Menu

ICAF ICCP
impressed current impressed current
CORROSION & WATER-CONTROL
antifouling system cathodic protection
Tel. +31 (0)79-593 12 95

454

430

400
1

4
xØ
10

CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.

of
CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.
CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.
 on/off on/off
Dip switch

Dip switch
8

8
4

4
2

2
1

CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.
CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.
 Number Jumper
1
1
1
2
2
2

CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.

of
 Inside plugbox

Multicore cable to Power unit

200

160 1 2
3

to cathode
to anode
150

170
1

General data
2
n8,2 Type CABI1529
Material Carbon steel
Colour RAL7035
Coating grade C2 (ISO 12944)
IP-rating IP44
Weight Max 2kg

3 1 Cable Gland SUS dia. 5-13 mm SUS GLANDM20X1,5J GLANDM20X1.5J

2 2 Cable Gland SUS dia. 3-10 mm SUS GLANDM16X1,5J GLANDM16X1.5J
1 1 Plug box CABI1529 CABI1529
Pos Qty. Description Material Part number STOCK NUMBER
Bill of Material
CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.

of
CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.
CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.
CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.
 Installation: Location: HULL Cable Tag: 4W1
Cable tag from Component Connection Cable Wire no Component Connection to Notes 1 Notes 2 Notes 3
4W1 (??) X0 PE PU CUSTOMER TO SUPPLY
4W1 (??) 101 X0 N PU CUSTOMER TO SUPPLY
4W1 (??) CUST3G1.5QMM 102 X0 L PU CUSTOMER TO SUPPLY

Installation: Location: HULL Cable Tag: 4WE3

Cable tag from Component Connection Cable Wire no Component Connection to Notes 1 Notes 2 Notes 3
4WE3 PU X0 GND 4726014 160 4CW3 - PU L=80CM TO GROUND

Installation: Location: HULL Cable Tag: 7W1

Cable tag from Component Connection Cable Wire no Component Connection to Notes 1 Notes 2 Notes 3
7W1 PU X0 - X1 - PB2/1 CORROSION SUPPLY
7W1 PU X0 1 CUST2X1.5QMM 1 X1 1 PB2/1 CORROSION SUPPLY

Installation: Location: HULL Cable Tag: 7W1.1

Cable tag from Component Connection Cable Wire no Component Connection to Notes 1 Notes 2 Notes 3
7W1.1 PB2/1 X1 1 CAB2X1.5QMM 7FS1 SUBM CORROSION SUPPLY EST. 6M
7W1.1 PB2/1 X1 - - 7XE2 - STRAIN CORROSION SUPPLY EST. 6M
ER

Installation: Location: HULL Cable Tag: 7W4

Cable tag from Component Connection Cable Wire no Component Connection to Notes 1 Notes 2 Notes 3
7W4 PB2/1 X2 1 CAB2X1.5QMM 7FS4 SUBM CORROSION SUPPLY EST. 6M
7W4 PB2/1 X2 - - 7XE5 - STRAIN CORROSION SUPPLY EST. 6M
ER

Installation: Location: HULL Cable Tag: 7W5

Cable tag from Component Connection Cable Wire no Component Connection to Notes 1 Notes 2 Notes 3
7W5 PU X0 - - X2 - PB2/1 CORROSION SUPPLY
7W5 PU X0 2 CUST2X1.5QMM 2 X2 1 PB2/1 CORROSION SUPPLY

CONFIDENTIAL PROPRIETARY MATERIAL

All design, reproduction, manufacturing, use & sales rights of items shown hereon
or of Articles fabricated therefrom are Expressly Reserved by Corrosion.

of
 6 5 4 3 2 1

D D

250
80
A A

134 L
A-A ( 1:5 )

C C

2.3
2.1
1

2.2

B B

2.3 1 Gasket NW125/RX Fibre PT50/ 194x140x2mm RX Fibre PT50 GANW125 GANW125
2.2 1 Seal 115x 89x2 - 8x 6 PCD101 RX Fibre PT50 GA115 GA115
2.1 1 Cable Gland with Insert 18M320710 Jacob Brass NP GLAND18M320710 GLAND18M320710
Cable Range = 7- 10,5 Green PVC
Anode Indication: 2 1 Cofferdam NW125 Q345B COFNW125 COFNW125
1 1 Anode Cu/Al/Fe-80/XXXXd0s3 Cu/Al/Fe CU/AL/FE080XXXXD0
Pos Qty. Description Material Part number Stock number
Example: CU 080 0450 D0 & COFNW125 Bill of Material
CONFIDENTIAL PROPRIETARY MATERIAL
All design, Reproduction, Manufacturing, Gen. Scale: 1:5 Drawn: TL Date drawn: 15-9-2015 Size:
Use & Salesrights of items shown hereon
Gen. Tol.: 0,5 mm Checked: JvdS Date Checked: 15-9-2015
or of Articles fabricated therefrom are
Expressly Reserved by Corrosion.
Weight: N/A Project: -
A3
Status: Released
Description: Rev:
A Number of support rings. A
Anode Cu/Al/Fe 80 Length D0 with
Length of anode.
NW125 CT Cofferdam 0
Diameter of anode.
Material of anode. Drawing number: Stock number:

D0-80-NW125-Cu-Al-Fe-Q
6 5 4 3 2 1
 6 5 4 3 2 1

D D
63

C C
14 - 22

38

Anode Indication:

Example: CU 080 0450 D0

B B

Number of support rings.

L

Length of anode.
Diameter of anode.
Material of anode.

CONFIDENTIAL PROPRIETARY MATERIAL

All design, Reproduction, Manufacturing, Gen. Scale: 1:2 Drawn: TL Date drawn: 15-9-2015 Size:
Use & Salesrights of items shown hereon
Gen. Tol.: 0,5 mm Checked: JvdS Date Checked: 15-9-2015
or of Articles fabricated therefrom are
Expressly Reserved by
N/A
A3
Corrosion & Water-Control bv Weight: Project: - Status: Released
Description: Rev:
A A
Anode Cu/Al/Fe 80 Length D0
0
80 Drawing number: Stock number:

XX080XXXXD0-Q XX080XXXXD0

6 5 4 3 2 1
 8 7 6 5 4 3 2 1

GENERAL NOTES:
F F
- INCLUDING PRIMER COATING, MDFT 30 m.

E E

A A
2

210
D 1 D

SECTION A-A SECTION B-B

C 115 C
166

ALL WELDS IN ACCORDANCE

STRUCTURE'S CLASSIFICATION
SOCIETY RULES

B B

38

141,5
2 1 Cofferdam NW125 for premount N/A-Weld COFNW125PR COFNW125PR
250
1 1 Bottom Flange NW125 N/A-Weld BOFLNW125 BOFLNW125
Pos Qty. Description Material Part number STOCK NUMBER
Bill of Material
CONFIDENTIAL PROPRIETARY MATERIAL
All design, Reproduction, Manufacturing, Gen. Scale: 1:3 Drawn: TL Date drawn: 13-3-2012 Size:
Use & Salesrights of items shown hereon
Gen. Tol.: 0,5 mm Checked: BvdS Date Checked: 6-6-2014
or of Articles fabricated therefrom are
Expressly Reserved by Corrosion.
Weight: 21,35 kg Project: STD
A2
Status: Released
Description: Rev:
A
Revision History Cofferdam NW125 A

Rev: Description: Date: Drawn: Checked:

4
1 Advised welding changed 08-07-2015 TL JvdS
2 Lifting eyebolts added 04-01-2017 JvO JvdS Drawing number: Stock number:
Partslist updated
3
4 Drawing updated
12-02-2018
18-10-2019
JvO
MD
JvdS
EH COFNW125-Q COFNW125

8 7 6 5 4 3 2 1