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Automatic Battery Charger
Cargador de batería automático
OWNERS MANUAL
MANUAL DEL USUARIO
PLEASE SAVE THIS OWNERS MANUAL AND READ BEFORE EACH USE.
This manual will explain how to use the battery charger safely and effectively.
Please read and follow these instructions and precautions carefully.
POR FAVOR CONSERVE ESTE MANUAL DEL USUARIO Y LEALO ANTES
DE CADA USO. En este manual le explica cómo utilizar el cargador de batería
de manera segura y confiable. Por favor, lea y siga las siguientes instrucciones
y precauciones.
0099001912-01
1. IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS.
1.1 SAVE THESE INSTRUCTIONS – 1.8 Do not operate charger if it has received
This manual contains important safety a sharp blow, been dropped, or otherwise
and operating instructions. damaged in any way; take it to a qualified
1.2 This charger is not intended for use by serviceman.
children. 1.9 Do not disassemble charger; take it to
1.3 Do not expose the charger to rain or snow. a qualified serviceman when service or
repair is required. Incorrect reassembly
1.4 Use of an attachment not recommended
may result in a risk of electric shock or fire.
or sold by the battery charger
manufacturer may result in a risk of fire, 1.10 To reduce risk of electric shock, unplug
electric shock or injury to persons. charger from outlet before attempting
any maintenance or cleaning. Turning off
1.5 To reduce the risk of damage to electric
controls will not reduce this risk.
plug and cord, pull by the plug rather than
the cord when disconnecting charger. 1.11 WARNING:
RISK OF EXPLOSIVE GASES.
1.6 An extension cord should not be used
unless absolutely necessary. Use of a. WORKING IN VICINITY OF A LEAD-
improper extension cord could result ACID BATTERY IS DANGEROUS.
in a risk of fire and electric shock. If an BATTERIES GENERATE EXPLOSIVE
extension cord must be used, make sure: GASES DURING NORMAL BATTERY
OPERATION. FOR THIS REASON, IT IS
• The pins on plug of extension cord are
OF UTMOST IMPORTANCE THAT YOU
the same number, size and shape as
FOLLOW THE INSTRUCTIONS EACH
those of plug on charger.
TIME YOU USE THE CHARGER.
• The extension cord is properly wired and
b. To reduce risk of battery explosion,
in good electrical condition.
follow these instructions and those
• The wire size is large enough for AC published by battery manufacturer
ampere rating of charger as specified in and manufacturer of any equipment
section 8. you intend to use in vicinity of battery.
1.7 Do not operate charger with damaged Review cautionary markings on these
cord or plug – replace the cord or plug products and on engine.
immediately.
•2•
3. PREPARING TO CHARGE
3.1 If necessary to remove battery from battery without removable cell caps, such
vehicle to charge, always remove as valve regulated lead acid batteries,
grounded terminal from battery first. Make carefully follow manufacturer’s recharging
sure all accessories in the vehicle are off, instructions.
so as not to cause an arc. 3.5 Study all battery manufacturer’s
3.2 Be sure area around battery is well specific precautions while charging and
ventilated while battery is being charged. recommended rates of charge.
3.3 Clean battery terminals. Be careful to 3.6 Determine voltage of battery by referring
keep corrosion from coming in contact to car owner’s manual and make sure that
with eyes. output voltage selector switch is set at
3.4 Add distilled water in each cell until correct voltage. If charger has adjustable
battery acid reaches level specified by charge rate, charge battery initially at
battery manufacturer. Do not overfill. For a lowest rate.
4. CHARGER LOCATION
4.1 Locate charger as far away from battery 4.3 Never allow battery acid to drip on
as DC cables permit. charger when reading electrolyte specific
4.2 Never place charger directly above gravity or filling battery.
battery being charged; gases from battery 4.4 Do not operate charger in a closed-in
will corrode and damage charger. area or restrict ventilation in any way.
4.5 Do not set a battery on top of charger.
5. DC CONNECTION PRECAUTIONS
5.1 Connect and disconnect DC output clips 5.2 Attach clips to battery and chassis, as
only after setting any charger switches to indicated in sections 6 and 7.
“off” position and removing AC cord from
electric outlet. Never allow clips to touch
each other.
•3•
7. FOLLOW THESE STEPS WHEN BATTERY IS OUTSIDE VEHICLE
WARNING: A SPARK NEAR THE connect NEGATIVE (BLACK) charger clip
BATTERY MAY CAUSE A BATTERY to free end of cable.
EXPLOSION. TO REDUCE THE RISK OF 7.5 Do not face battery when making final
A SPARK NEAR THE BATTERY: connection.
7.1 Check polarity of battery posts. POSITIVE 7.6 When disconnecting charger, always do
(POS, P, +) battery post usually has a larger so in reverse sequence of connecting
diameter than NEGATIVE (NEG, N, –) post. procedure and break first connection
7.2 Attach at least a 24-inch-long 6-gauge while as far away from battery as
(AWG) insulated battery cable to practical.
NEGATIVE (NEG, N, –) battery post. 7.7 A marine (boat) battery must be removed
7.3 Connect POSITIVE (RED) charger clip to and charged on shore. To charge it on
POSITIVE (POS, P, +) post of battery. board requires equipment specially
7.4 Position yourself and free end of cable as designed for marine use.
far away from battery as possible – then
9. ASSEMBLY INSTRUCTIONS
9.1 Remove all cord wraps and uncoil the cables prior to using the battery charger.
•4•
Charging Status LEDs: BATTERY TYPE BUTTON
CHARGING (yellow/orange) LED lit: Use this button to select the battery type.
The charger is charging the battery. • STANDARD – Used in cars, trucks
CHARGED/MAINTAINING (green) LED and motorcycles, these batteries have
lit: The battery is fully charged and the vent caps and are often marked “low
charger is in maintain mode. maintenance” or “maintenance-free”.
This type of battery is designed to
NOTE: See Operating Instructions for a
deliver quick bursts of energy (such as
complete description of the charger modes.
starting engines) and has a greater plate
CLAMPS REVERSED (red) LED flashing: count. The plates are thinner and have
The connections are reversed. somewhat different material composition.
BAD BATTERY (red) LED lit: Regular batteries should not be used for
The charger has detected a problem with deep-cycle applications.
the battery. See Troubleshooting for more • AGM – The Absorbed Glass Mat
information. construction allows the electrolyte to
RATE SELECTION BUTTON be suspended in close proximity with
Use this button to select one of the the plate’s active material. In theory,
following: this enhances both the discharge and
• 6<>2A CHARGE – For charging small recharge efficiency. The AGM batteries
and large batteries. Not recommended are a variant of Sealed VRLA (valve
for industrial applications. regulated lead-acid) batteries. Popular
uses include high-performance engine
• 30A BOOST – For quickly adding starting, power sports, deep-cycle, solar
energy to a severely discharged or large and storage batteries.
capacity battery prior to Engine Start.
• GEL – The electrolyte in a GEL cell has
• 100A ENGINE START – Provides a silica additive that causes it to set up
additional amps for cranking an engine or stiffen. The recharge voltages on this
with a weak or run-down battery. Always type of cell are lower than those for other
use in combination with a battery. styles of lead-acid battery. This is probably
START/STOP BUTTON the most sensitive cell in terms of adverse
Press to immediately begin charging your reactions to overvoltage charging. Gel
properly connected battery. If the button batteries are best used in VERY DEEP
is not pressed, charging should begin cycle application and may last a bit longer
in ten minutes. in hot weather applications. If the wrong
battery charger is used on a gel cell
battery, poor performance and premature
failure will result.
•7•
12. MAINTENANCE AND CARE
A minimal amount of care can keep your • Coil the input and output cords neatly
battery charger working properly for years. when storing the charger. This will help
• Clean the clamps each time you are prevent accidental damage to the cords
finished charging. Wipe off any battery and charger.
fluid that may have come in contact with • Store the charger unplugged from the AC
the clamps to prevent corrosion. power outlet in an upright position.
• Occasionally cleaning the case of the • Store inside, in a cool, dry place. Do not
charger with a soft cloth will keep the store the clamps clipped together, on or
finish shiny and help prevent corrosion. around metal, or clipped to the cables.
Error Codes
CODE DESCRIPTION REASON/SOLUTION
The battery voltage is still under The battery could be bad. Have it checked or
10V (for a 12V battery) or 5V replaced.
F01 (for a 6V battery) after 2 hours of
charging.
The charger cannot desulfate The battery could not be desulfated; have it
F02 the battery. checked or replaced.
The battery was unable to May be caused by trying to charge a large battery or
reach the “full charge” voltage. bank of batteries on too low of a current setting. Try
F03 again with a higher current setting or have the battery
checked or replaced.
The connections to the battery The battery is connected backwards. Unplug the
F04 are reversed. charger and reverse the connections to the battery.
The charger was unable to The battery won’t hold a charge. May be caused by
keep the battery fully charged a drain on the battery or the battery could be bad.
F05 in maintain mode. Make sure there are no loads on the battery. If there
are remove them. If there are none, have the battery
checked or replaced.
The charger detected that the The charger automatically shuts the current off if
F06 battery may be getting too hot it detects the battery may be getting too hot. Have
(thermal runaway). the battery checked or replaced.
If you get an error code, check the connections and settings and/or replace the battery.
Troubleshooting
PROBLEM POSSIBLE CAUSE SOLUTION
Battery clamps do not The charger is equipped with No problem; this is a normal
spark when touched an auto-start feature. It will not condition.
together. supply current to the battery
clamps until the START button
is pressed. The clamps will not
spark if touched together.
The charger will not AC outlet is dead. Check for open fuse or circuit
turn on when properly breaker supplying AC outlet.
connected.
Poor electrical connection. Check power cord and extension
cord for loose fitting plug.
•8•
PROBLEM POSSIBLE CAUSE SOLUTION
Short or no start cycle Drawing more than the Engine Crank time varies with the amount
when cranking engine. Start Rate. of current drawn. If cranking draws
more than the Engine Start Rate,
crank time may be less than 3
seconds.
•9•
PROBLEM POSSIBLE CAUSE SOLUTION
The BAD BATTERY The battery voltage is still below The battery may be defective.
LED is lit. 10V (for a 12V battery) or 5V Make sure there are no loads on
(for a 6V battery) after 2 hours the battery. If there are, remove
of charging. them. If there are none, have the
(or) battery checked or replaced. To
In maintain mode, the output reset the charger, unplug from the
current is more than 1.5A for 12 AC outlet, wait a few moments and
hours. plug it back in.
14. SPECIFICATIONS
Input Voltage......................................... 120V AC @ 60Hz, 4A continuous/19A intermittent
Output Voltage........................................................6V or 12V, with Auto Voltage Detection
Output Current Rating.................................. 2A/6A/12A continuous; 30A/100A intermittent
• 10 •
16. LIMITED WARRANTY
WARRANTY NOT VALID IN MEXICO.
SCHUMACHER ELECTRIC CORPORATION, 801 BUSINESS CENTER DRIVE,
MOUNT PROSPECT, IL 60056-2179, MAKES THIS LIMITED WARRANTY TO THE
ORIGINAL RETAIL PURCHASER OF THIS PRODUCT. THIS LIMITED WARRANTY
IS NOT TRANSFERABLE OR ASSIGNABLE.
Schumacher Electric Corporation (the “Manufacturer”) warrants this battery charger
for two (2) years from the date of purchase at retail against defective material or
workmanship that may occur under normal use and care. If your unit is not free from
defective material or workmanship, Manufacturer’s obligation under this warranty is
solely to repair or replace your product with a new or reconditioned unit at the option
of the Manufacturer. It is the obligation of the purchaser to forward the unit, along with
proof of purchase and mailing charges prepaid to the Manufacturer or its authorized
representatives in order for repair or replacement to occur.
Manufacturer does not provide any warranty for any accessories used with this product
that are not manufactured by Schumacher Electric Corporation and approved for use
with this product. This Limited Warranty is void if the product is misused, subjected
to careless handling, repaired, or modified by anyone other than Manufacturer or if
this unit is resold through an unauthorized retailer. Manufacturer may void this Limited
Warranty if a “warranty may be void if removed” label is removed from the product.
Manufacturer makes no other warranties, including, but not limited to, express, implied or
statutory warranties, including without limitation, any implied warranty of merchantability
or implied warranty of fitness for a particular purpose. Further, Manufacturer shall
not be liable for any incidental, special or consequential damage claims incurred by
purchasers, users or others associated with this product, including, but not limited to,
lost profits, revenues, anticipated sales, business opportunities, goodwill, business
interruption and any other injury or damage. Any and all such warranties, other than the
limited warranty included herein, are hereby expressly disclaimed and excluded. Some
states do not allow the exclusion or limitation of incidental or consequential damages or
length of implied warranty, so the above limitations or exclusions may not apply to you.
This warranty gives you specific legal rights and it is possible you may have other rights
which vary from this warranty.
THIS LIMITED WARRANTY IS THE ONLY EXPRESS LIMITED WARRANTY AND THE
MANUFACTURER NEITHER ASSUMES OR AUTHORIZES ANYONE TO ASSUME
OR MAKE ANY OTHER OBLIGATION TOWARDS THE PRODUCT OTHER THAN
THIS WARRANTY.
Schumacher® and the Schumacher logo are registered trademarks
of Schumacher Electric Corporation.
• 11 •