Ammonia Vapoeizer (E-3101b) - Bku

Table of Contents
Cover Sheet ............................................................................................................................................................................... 2

Vessel Design Summary:..................................................................................................................................................... 3
Nozzle Summary: ..................................................................................................................................................................... 6
Nozzle Schedule: ................................................................................................................................................................... 7
Bill of Material: ................................................................................................................................................................ 9
MDMT Summary: ........................................................................................................................................................................ 10
Warnings and Errors: ....................................................................................................................................................... 12
Input Echo: ............................................................................................................................................................................. 13
XY Coordinate Calculations: ....................................................................................................................................... 22
Flg Calc [Int P]: New Flange................................................................................................................................ 23
Flg Calc [Int P]: New Flange................................................................................................................................ 28
Internal Pressure Calculations: ............................................................................................................................. 33
Element: channel dishend .............................................................................................................................................. 34
Element: channel shell................................................................................................................................................... 36
Element: connecting shel .............................................................................................................................................. 38
Element: cone ........................................................................................................................................................................ 40
Element: main shell .......................................................................................................................................................... 42
Element: shell side dish .............................................................................................................................................. 44
Pressure Test Results: Shop Test ........................................................................................................................... 46
External Pressure Calculations: ............................................................................................................................. 48
Element and Detail Weights: ....................................................................................................................................... 49
Nozzle Flange MAWP: .......................................................................................................................................................... 51
Wind Load Calculation:................................................................................................................................................... 52
Earthquake Load Calculation: .................................................................................................................................... 54
Center of Gravity Calculation:................................................................................................................................ 55
Saddle Calcs: Bundle Pull New:................................................................................................................................ 56
Saddle Calcs: Bundle Pull Cor:................................................................................................................................ 70
Saddle Calcs: Operating Case: .................................................................................................................................. 84
Saddle Calcs: Test Case: ............................................................................................................................................ 100
Conical Section: cone .............................................................................................................................................. 114
Nozzle Calcs.: N1 .......................................................................................................................................................... 118
Nozzle Calcs.: N2 .......................................................................................................................................................... 123
Nozzle Calcs.: N9 DRAIN ............................................................................................................................................ 126
Nozzle Calcs.: shell inlet ..................................................................................................................................... 129
Nozzle Calcs.: N7 .......................................................................................................................................................... 134
Nozzle Calcs.: N8 .......................................................................................................................................................... 137
Nozzle Calcs.: N10 ........................................................................................................................................................ 140
Nozzle Calcs.: N11 ........................................................................................................................................................ 143
Nozzle Calcs.: N4 SHELL OUTLET ........................................................................................................................... 146
Nozzle Calcs.: N5 .......................................................................................................................................................... 151
Nozzle Calcs.: N6 .......................................................................................................................................................... 155
ASME TS Calc: ...................................................................................................................................................................... 159
Cover Page 2
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2021
Analysis Performed by : ##
Job File : ...\AMMONIA VAPOEIZER (E-3101B)-BKU.pvdb
Date of Analysis : Jul 11,2023 11:29pm
PV Elite 25, January 2023

PV Elite 25 Licensee: ## 3
FileName : AMMONIA VAPOEIZER (E-3101B)-BKU-------------------
Vessel Design Summary: Step: 39 11:29pm Jul 11,2023
Vessel Design Summary:
ASME Code, Section VIII Division 1, 2021
Diameter Spec : 535.000 x 830.000 mm ID

Vessel Design Length, Tangent to Tangent 587.35 cm
Specified Datum Line Distance 4.00 cm
Shell Side Design Temperature 80 °C

Channel Side Design Temperature 160 °C
Shell Side Design Pressure 37.000 kgf/cm²

Channel Side Design Pressure 6.000 kgf/cm²
Shop Shell Side Test Pressure 48.100 kgf/cm²

Shop Channel Side Test Pressure 7.800 kgf/cm²
Wind Design Code IS 875 (PART 3) Amd. 1&2 (2020)

Earthquake Design Code IS 1893 RSM Amd. 1&2 (2018)
Materials of Construction:
Component | | | | |Normal | Impact |

Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-240 304 | ... | ... | S30400 | No | No |
Head | SA-240 304 | ... | ... | S30400 | No | No |
Cone | SA-240 304 | ... | ... | S30400 | No | No |
Flange | SA-240 304 | ... | ... | S30400 | No | No |
Nozzle | SA-312 TP304 | ... | ... | S30400 | No | No |
Nozzle | SA-182 F304 | ... | > 5 | S30400 | No | No |
Nozzle Flg | SA-182 F304 | ... | > 5 | S30400 | No | No |
Tubes | SA-213 TP304 | ... | ... | S30400 | No | No |
Tubesheet | SA-240 304 | ... | ... | S30400 | No | No |
Flg Bolting | SA-193 B8 | 1 | ... | S30400 | No | No |
Hrz Bolting | SA-193 B7 | ... | <= 2 1/2 | G41400 | No | No |
Saddles | SA-240 304 | ... | ... | S30400 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (kgf/cm² & mm):
| Design | | | Total | Str. | In |

Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
channel dishend | 6.048 | 0.00 | 35.000 | 0.0000 | No | No |
channel shell | 6.048 | 0.00 | 39.000 | 0.0000 | N/A | No |
channel body flange | 6.048 | 0.00 | 10.000 | 0.0000 | N/A | No |
shell body flange | 37.030 | 0.00 | 41.000 | 0.0000 | N/A | No |
connecting shell | 37.030 | 0.00 | 61.000 | 0.0000 | N/A | No |
cone | 37.049 | 0.00 | 40.000 | 0.0000 | N/A | No |
main shell | 37.049 | 0.00 | 40.000 | 0.0000 | N/A | No |
shell side dishend | 37.049 | 0.00 | 41.000 | 0.0000 | No | No |
Liquid Level: 83.00 cm Dens.: 584.770 kg/m³ Sp. Gr.: 0.585
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |

Type | cm | cm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Ellipse | 0.0 | 4.0 | 8.0 | 7.2 | 1.5 | ... | 1.00 | 0.85 |
Cylinder | 80.0 | 80.0 | 8.0 | 8.0 | 1.5 | ... | 1.00 | 0.85 |
Body Flg | 80.0 | 9.8 | 8.0 | 90.0 | 89.0 | 84.0 | 1.00 | 0.85 |
Body Flg | 98.6 | 10.2 | 8.0 | 90.0 | 85.8 | 81.7 | 1.00 | 0.85 |
Cylinder | 128.4 | 40.0 | 12.0 | 12.0 | 7.2 | ... | 1.00 | 0.85 |
Conical | 179.4 | 51.0 | 14.0 | 14.0 | 12.8 | ... | 1.00 | 0.85 |
Cylinder | 579.4 | 400.0 | 12.0 | 12.0 | 11.1 | ... | 1.00 | 0.85 |
Ellipse | 583.4 | 4.0 | 14.0 | 12.0 | 11.0 | ... | 1.00 | 0.85 |
Saddle Parameters:
Saddle Width 200.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 624.000 mm
Wear Pad Width 315.000 mm
Wear Pad Thickness 10.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 260.000 mm
Baseplate Length 808.000 mm

Baseplate Thickness 20.000 mm
Baseplate Width 255.000 mm
Number of Ribs (including outside ribs) 3
Rib Thickness 10.000 mm
Web Thickness 10.000 mm
Height of Center Web 306.000 mm
Number of Bolts in Baseplate 4
Baseplate Sketch
|------------------- 808.000 mm ---------------------|

------------------------------------------------------ ---
| |
| | 255.000 mm
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 20.000 mm
------------------------------------------------------ ---
Baseplate Side View
Maximum Tensile Bolt Load 21. kgf
Summary of Maximum Saddle Loads, Operating Case, Un-Factored:

Maximum Vertical Saddle Load 5235.35 kgf
Maximum Transverse Saddle Shear Load 623.51 kgf
Maximum Longitudinal Saddle Shear Load 209.74 kgf
Summary of Maximum Saddle Loads, Pressure Test Case:

Maximum Vertical Saddle Load 4423.44 kgf
Maximum Transverse Saddle Shear Load 205.76 kgf
Maximum Longitudinal Saddle Shear Load 69.21 kgf
Weights:
Fabricated - Bare W/O Removable Internals 3133.8 kg
Shop Test - Fabricated + Water ( Full ) 5781.2 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 3133.8 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 3133.8 kg
Empty - Fab. + Intls. + Details + Wghts. 3133.8 kg
Operating - Empty + Operating Liquid (No CA) 4851.4 kg

Field Test - Empty Weight + Water (Full) 5781.2 kg
PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Nozzle Summary: Step: 37 11:29pm Jul 11,2023
Nozzle Calculation Summary (kgf/cm² & mm):
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| | | | | | Path | Stresses |
----------------------------------------------------------------------------------------------
N1 | 6 | ... | ... | OK | 1.50 | OK | Passed |
N2 | 6 | ... | ... | OK | 1.50 | OK | No Calc[*] |
N9 DRAIN | 6 | ... | ... | OK | 1.50 | OK | No Calc[*] |
shell inlet | 37 | ... | ... | OK | 5.73 | OK | Passed |
N7 | 37 | ... | ... | OK | 4.80 | OK | No Calc[*] |
N8 | 37 | ... | ... | OK | 4.80 | OK | No Calc[*] |
N10 | 37 | ... | ... | OK | 4.80 | OK | No Calc[*] |
N11 | 37 | ... | ... | OK | 4.80 | OK | No Calc[*] |
N4 SHELL OUTLET | 37 | ... | ... | OK | 8.10 | OK | Passed |
N5 | 37 | ... | ... | OK | 4.80 | OK | No Calc[*] |
N6 | 37 | ... | ... | OK | 4.80 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------
Nozzle MAWP Summary:

Minimum MAWP Nozzles : 37 Nozzle : N7 [Shellside]
Minimum MAWP Nozzles : 6 Nozzle : N1 [Tubeside]
[*] - This was a small opening and the areas were not computed.
Note: MAWPs (Internal Case) shown above are at the High Point.
Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.
Check the Spatial Relationship between the Nozzles:
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | mm | deg | mm |
------------------------------------------------------------------------------
20 | N1 | 265.000 | 90.000 | 308.102 |
20 | N2 | 265.000 | 270.000 | 108.502 |
20 | N9 DRAIN | 540.000 | 270.000 | 94.100 |
50 | shell inlet | 1173.525 | 270.000 | 194.361 |
70 | N7 | 2708.525 | 90.000 | 102.100 |
70 | N8 | 5017.525 | 90.000 | 102.100 |
70 | N10 | 5017.525 | 270.000 | 102.100 |
70 | N11 | 2708.525 | 270.000 | 102.100 |
70 | N4 SHELL OUTLET | 5333.524 | 90.000 | 460.350 |
80 | N5 | 0.000 | 90.000 | 102.180 |
80 | N6 | 0.000 | 270.000 | 102.180 |
The nozzle spacing is computed by the following:
= sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected!

Nozzle Schedule: Step: 36 11:29pm Jul 11,2023
Nozzle Schedule:
Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | in| mm| mm | mm| |
---------------------------------------------------------------------------------------------
N9 DRAIN | 1.500 in| 80S | LWN| 1.900| 5.080| ... | ... | 160.87| 150|
N7 | 1.500 in| 80S | LWN| 1.900| 5.080| ... | ... | 163.84| 300|
N8 | 1.500 in| 80S | LWN| 1.900| 5.080| ... | ... | 163.84| 300|
N10 | 1.500 in| 80S | LWN| 1.900| 5.080| ... | ... | 163.84| 300|
N11 | 1.500 in| 80S | LWN| 1.900| 5.080| ... | ... | 163.84| 300|
N5 | 1.500 in| 80S | LWN| 1.900| 5.080| ... | ... | 174.32| 300|
N6 | 1.500 in| 80S | LWN| 1.900| 5.080| ... | ... | 174.32| 300|
N2 | 2.000 in| 40S | LWN| 2.375| 3.912| ... | ... | 162.03| 150|
shell inlet | 4.000 in| 80S | WNF| 4.500| 8.560| ... | ... | 169.67| 300|
N1 | 6.000 in| 40S | WNF| 6.625| 7.112| ... | ... | 174.33| 150|
N4 SHELL OUTLET | 10.000 in| 120 | WNF| 10.750| 21.438| ... | ... | 194.12| 300|
General Notes for the above table:
The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.
In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
N9 DRAIN | SA-182 F304 | 8.000 | 8.000 | ... | ... | ... |
N7 | SA-182 F304 | 12.000 | 9.000 | ... | ... | ... |
N8 | SA-182 F304 | 12.000 | 9.000 | ... | ... | ... |
N10 | SA-182 F304 | 12.000 | 9.000 | ... | ... | ... |
N11 | SA-182 F304 | 12.000 | 9.000 | ... | ... | ... |
N5 | SA-182 F304 | 12.000 | 9.000 | ... | ... | ... |
N6 | SA-182 F304 | 12.000 | 9.000 | ... | ... | ... |
N2 | SA-182 F304 | 8.000 | 10.000 | ... | ... | ... |
shell inlet | SA-182 F304 | 12.000 | 10.000 | ... | ... | ... |
N1 | SA-312 TP304 | 8.000 | 10.000 | ... | ... | ... |
N4 SHELL OU | SA-182 F304 | 12.000 | 10.000 | ... | ... | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| cm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
N9 DRAIN | 50.000 | 270.0 | 150.00 | 0.00 | channel shell |
N7 | 266.852 | 90.0 | 150.00 | 0.00 | main shell |
N8 | 497.753 | 90.0 | 150.00 | 0.00 | main shell |
N10 | 497.753 | 270.0 | 150.00 | 0.00 | main shell |
N11 | 266.852 | 270.0 | 150.00 | 0.00 | main shell |
N5 | ... | 90.0 | 150.00 | 0.00 | shell side dishe |
N6 | ... | 270.0 | 150.00 | 0.00 | shell side dishe |
N2 | 22.500 | 270.0 | 150.00 | 0.00 | channel shell |
shell inlet | 113.353 | 270.0 | 150.00 | 0.00 | connecting shell |
N1 | 22.500 | 90.0 | 150.00 | 0.00 | channel shell |
Nozzle Schedule: Step: 36 11:29pm Jul 11,2023
N4 SHELL OUTLET | 529.352 | 90.0 | 150.00 | 0.00 | main shell |

Bill of Material: Step: 35 11:29pm Jul 11,2023
Bill of Materials:
QTY | DESCRIPTION | MATERIAL |

-------------------------------------------------------------------------------------------
1 | ELLIPTICAL HEAD: 2.0 X 1, 8.0mm THK X 535.0mm ID X 4.0mm | SA-240 304 |
-------------------------------------------------------------------------------------------
1 | CYLINDER: 8.0mm THK X 535.0mm ID X 80.0mm | SA-240 304 |
-------------------------------------------------------------------------------------------
2 | BODY FLANGE: 90.0mm THK X 745.0mm OD | SA-240 304 |
-------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------
1 | CONE: 14.0mm THK X 830.0mm ID X 51.0mm | SA-240 304 |
-------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------------
1 | ELLIPTICAL HEAD: 2.0 X 1, 14.0mm THK X 830.0mm ID X 4.0mm | SA-240 304 |
-------------------------------------------------------------------------------------------
1 | TUBESHEET: 745.0mm X 68.0mm THK | SA-240 304 |
-------------------------------------------------------------------------------------------
136 | TUBES: 4600.0mm X 25.4mm DIA X 2.1mm THK | SA-213 TP304 |
-------------------------------------------------------------------------------------------
2 | SADDLE: 200.0mm X 120 DEG | SA-240 304 |
-------------------------------------------------------------------------------------------
1 | GASKET: 598.0mm OD X 562.0mm ID | ... |
-------------------------------------------------------------------------------------------
24 | BODY FLANGE BOLTS: 30.0mm DIA | SA-193 B8 |
-------------------------------------------------------------------------------------------
48 | NUTS FOR BODY FLANGE BOLTS: 30.0mm DIA | ... |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

MDMT Summary: Step: 38 11:29pm Jul 11,2023
Minimum Design Metal Temperature Results Summary (°C):
Curve Basic Reduced UG-20(f) Thickness

Gov E* PWHT
Description MDMT MDMT MDMT Thk ratio reqd
Notes mm
-----------------------------------------------------------------------------------
shell body fl[11] -196
connecting sh[16] -196
cone [16] -196
main shell [16] -196
shell side di[16] -196
shell inlet [15] -196
Nozzle Flg [5] -196
N7 [15] -196
Nozzle Flg [5] -196
N8 [15] -196
Nozzle Flg [5] -196
N10 [15] -196
Nozzle Flg [5] -196
N11 [15] -196
Nozzle Flg [5] -196
N4 SHELL OUTL[15] -196
Nozzle Flg [5] -196
N5 [15] -196
Nozzle Flg [5] -196
N6 [15] -196
Nozzle Flg [5] -196
Nozl. Bolting[22] -48 1.000 63.500 1.00 No
Tubesheet: SS[13] -196
-----------------------------------------------------------------------------------
Warmest MDMT: -48
-----------------------------------------------------------------------------------
channel body [11] -196
channel dishe[16] -196
channel shell[16] -196
N1 [15] -196
N2 [15] -196
N9 DRAIN [15] -196
Nozl. Bolting[22] -48 1.000 63.500 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -48
-----------------------------------------------------------------------------------
Exchanger Side Computed MDMT Required MDMT Pass/Fail

---------------------------------------------------------------------------
Shell -48.0 0.0 Pass
Channel/Tube -48.0 0.0 Pass
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
MDMT Summary: Step: 38 11:29pm Jul 11,2023
[17] - Impact Testing required

[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Warnings and Errors: Step: 0 11:29pm Jul 11,2023
Class From To : Basic Element Checks.

--------------------------------------------------------------------------
Class From To: Check of Additional Element Data

--------------------------------------------------------------------------
Warning: channel body fla and shell body flang

There are mating flanges in this model that have different design pressures. This
will generate different bolt loads. If a tubesheet is in between these flanges, PV Elite
will compute the mating flange loads for you. If there is not a tubesheet physically
separating these flanges, you must enter in the mating flange loads into the flange dialog.
Warning:
There is a flange in this model connected to an element whose temperature is different.
The bolt allowable stress is based on it's parent design temperature. You may need to
manually adjust the operating bolt allowable stress to a value based upon a representative
maximum temperature the bolts will be subject to.
PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.
The level of precision is set to a value of less than 3. At this level you may not
obtain proper resolution on some results. This value can be changed in
Tools->Set Configuration Parameters->Default Values->Level of Precision.

Input Echo: Step: 1 11:29pm Jul 11,2023
Units used in this Analysis (Kgf_cm2):
Name System Unit Constant User Unit

-------------------------------------------------------------
Length Feet 30.4800 cm
Force Pounds 0.4536 kgf
Mass Pounds 0.4536 kg
Area sq. inches 6.4516 cm²
Moment ft. lbs. 0.1383 kgf-m.
Stress lbs./sq.in. 0.0703 kgf/cm²
Temperature Degrees F 0.5556 °C
Pressure psig 0.0703 kgf/cm²
Elast. Modulus lbs./sq.in. 0.0703 kgf/cm²
Pipe Density lbs./cu.in. 0.0277 kg/cm³
Ins. Density lbs./cu.ft. 0.1600E-04 kg/cm³
Fluid Density lbs./cu.ft. 16.0183 kg/m³
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./sq.ft. 0.0005 kgf/cm²
Inertia in.^4 41.6231 cm^4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 4.8824 kgf/m²
Elevation Feet 0.3048 m
Volume in.^3 16.3871 cm³
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm
PV Elite Vessel Analysis Program: Input Data
Exchanger Design Pressures and Temperatures
Shell Side Design Pressure 37 kgf/cm²

Channel Side Design Pressure 6 kgf/cm²
Shell Side Design Temperature 80.0 °C
Channel Side Design Temperature 160.0 °C
Radiography, Shell Side RT-1
Radiography, Channel Side RT-1
Service Type, Shell Side None
Service Type, Channel Side None
MDMT (CET), Shell Side 0.0 °C
MDMT (CET), Tube Side 0.0 °C
User defined MAWP, Shell Side 37 kgf/cm²
User defined MAWP, Channel Side 6 kgf/cm²
User defined MAPnc, Shell Side 0 kgf/cm²
User defined MAPnc, Channel Side 0 kgf/cm²
User defined Test Pres., Shell Side 48.1 kgf/cm²
User defined Test Pres., Channel Side 7.8 kgf/cm²
----------------------------------------------------------------------
Projection of Nozzle from Vessel Top 0 mm

Projection of Nozzle from Vessel Bottom 0 mm
Type of Construction Welded
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Shop Pressure Test:

Type of Pressure Test User Entered Pressure
Pressure Test Position Horizontal
Test Performed in Corroded Condition No
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW
Wind Design Code IS 875 (PART 3):2015-2020

Basic Wind Speed for IS-875 170 km/hr
Wind Zone Number 3
Base Elevation 100 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 3
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.5
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IS 1893-RSM

Importance Factor for IS-1893 1.500
Soil Factor 1.000
Zone Number 3.000
Percent Seismic for Hydrotest 0.000
Period of Vibration ( User defined ) Sec 0.000
Damping Factor 2.000
Consider Vertical Acceleration Yes
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Perform Blast Load Analysis No

Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes

Consider Longitudinal Stress in MDMT Calculations Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description channel dishend
Distance "FROM" to "TO" 4 cm
Inside Diameter 535 mm
Element Thickness 7.2 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 8 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 6 kgf/cm²
Design Temperature Internal Pressure 160 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Allowable Stress, Ambient 1406.1 kgf/cm²
Allowable Stress, Operating 1320.4 kgf/cm²
Allowable Stress, Hydrotest 1828 kgf/cm²
Material Density 0.008027 kg/cm³
P Number Thickness 0 mm
Yield Stress, Operating 1551 kgf/cm²
External Pressure Chart Name HA-1
UNS Number S30400
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 0.85
Elliptical Head Factor 2.0
Weld is pre-Heated No

Detail Type Liquid
Detail ID Liquid: 10
Dist. from "FROM" Node / Offset dist 0 cm
Height/Length of Liquid 52 cm
Liquid Density 923.75 kg/m³
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description channel shell
Element Thickness 8 mm

Detail Type Liquid

Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 22.5 cm
Nozzle Diameter 6 in.
Nozzle Schedule 40S
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 19.658 kgf
Grade of Attached Flange GR 2.1
Nozzle Matl SA-312 TP304

Detail Type Nozzle
Detail ID N2
Nozzle Schedule 40S
Nozzle Class 150
Layout Angle 270.0
Nozzle Matl SA-182 F304

Detail Type Nozzle
Detail ID N9 DRAIN
Nozzle Diameter 1.5 in.
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 270.0
--------------------------------------------------------------------

Element To Node 40
Element Type Flange
Description channel body flange
Distance "FROM" to "TO" 9.8 cm
Flange Inside Diameter 535 mm
Perform Flange Stress Calculation (Y/N) Y

Detail Type Liquid

--------------------------------------------------------------------

Element To Node 50
Element Type Flange
Description shell body flange
Distance "FROM" to "TO" 10.2 cm
Flange Inside Diameter 535 mm
Perform Flange Stress Calculation (Y/N) Y

Detail Type Liquid
--------------------------------------------------------------------

Element To Node 60
Description connecting shell

Detail Type Liquid

Detail Type Nozzle
Detail ID shell inlet

Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 270.0
--------------------------------------------------------------------

Element To Node 70
Element Type Conical
Description cone
Cone Diameter at "To" End 830 mm
Design Length of Cone 510 mm
Half Apex Angle of Cone 30.0 degrees
Toriconical (Y/N) N

Detail Type Liquid
--------------------------------------------------------------------

Element To Node 80
Description main shell

Detail Type Saddle

Detail ID Left Saddle
Width of Saddle 200 mm
Height of Saddle at Bottom 624 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 315 mm
Thickness of Wear Plate 10 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 cm

Detail Type Saddle
Detail ID New Saddle
Width of Saddle 200 mm
Height of Saddle at Bottom 624 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 315 mm
Thickness of Wear Plate 10 mm
Contact Angle, Wear Plate (degrees) 132.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 cm

Detail Type Liquid

Detail Type Nozzle
Detail ID N7
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID N8
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID N10
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 270.0

Detail Type Nozzle
Detail ID N11
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 270.0

Detail Type Nozzle
Detail ID N4 SHELL OUTLET
Nozzle Schedule 120
Nozzle Class 300
Layout Angle 90.0
--------------------------------------------------------------------

Element To Node 90
Element Type Elliptical
Description shell side dishend
Element Thickness 12.04 mm
Elliptical Head Factor 2.0

Detail Type Liquid

Detail Type Nozzle
Detail ID N5
Dist. from "FROM" Node / Offset dist 200 mm
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 90.0

Detail Type Nozzle
Detail ID N6
Dist. from "FROM" Node / Offset dist 200 mm
Nozzle Schedule 80S
Nozzle Class 300
Layout Angle 270.0

XY Coordinate Calculations: Step: 2 11:29pm Jul 11,2023
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
channel dishend| 4 | ... | 4 | ... |
channel shell| 84 | ... | 80 | ... |
channel body fl| 84 | ... | -9.8 | ... |
shell body flan| 102.553 | ... | 10.2 | ... |
connecting shel| 132.353 | ... | 40 | ... |
cone| 183.353 | ... | 51 | ... |
main shell| 583.352 | ... | 400 | ... |
shell side dish| 587.352 | ... | 4 | ... |
----------------------------------------------------------------------
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

Flg Calc [Int P]: New Flange Flng: 11 11:29pm Jul 11,2023
Flange Input Data Values Description: New Flange :
channel body flange
Flange Type Integral Ring
Design Pressure P 6.05 kgf/cm²

Design Temperature 160 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Attached Shell Inside Diameter B 535.0000 mm
Integral Ring Inside Diameter 551.0000 mm
Flange Outside Diameter A 745.000 mm
Flange Thickness t 90.0000 mm
Thickness of Hub at Small End go 8.0000 mm
Thickness of Hub at Large End g1 16.0000 mm
Length of Hub h 8.0000 mm
Flange Material SA-240 304

Flange Material UNS number S30400
Flange Allowable Stress At Temperature Sfo 1037.80 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.10 kgf/cm²
Bolt Material SA-193 B8

Bolt Allowable Stress At Temperature Sb 1209.58 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1321.77 kgf/cm²
Length of Weld Leg at Back of Ring tw 0.0000 mm
Diameter of Bolt Circle C 680.000 mm

Nominal Bolt Diameter a 30.0000 mm
Type of Threads TEMA Metric
Number of Bolts 24
Flange Face Outside Diameter Fod 600.000 mm

Flange Face Inside Diameter Fid 554.000 mm
Flange Facing Sketch 1, Code Sketch 1a
Gasket Outside Diameter Go 598.000 mm

Gasket Inside Diameter Gi 562.000 mm
Gasket Factor m 3.0000
Gasket Design Seating Stress y 703.07 kgf/cm²
Column for Gasket Seating 2, Code Column II

Gasket Thickness tg 3.0000 mm

Corroded Flange ID, Bcor = B+2*ci 535.000 mm

Corroded Large Hub, g1Cor = g1-ci 16.000 mm
Corroded Small Hub, g0Cor = go-ci 8.000 mm
Code R Dimension, R = (C-B)/2 - g1 56.500 mm
Gasket Contact Width, N = (Go - Gi)/2 18.000 mm

Basic Gasket Width, bo = N/2 9.000 mm
Effective Gasket Width, b = Cb*sqrt(bo) 7.560 mm
Gasket Reaction Diameter, G = Go - 2 * b 582.880 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 582.8805² * 6.048
= 16138.481 kgf
Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 7.5598 * pi * 582.8805 * 3.0 * 6.05
= 5023.457 kgf
Hydrostatic End Load at Flange ID [Hd]:

= pi * Bcor² * P / 4
= pi * 535.0² *6.048/4
= 13596.000 kgf
Pressure Force on Flange Face [Ht]:

= H - Hd
= 16138 - 13596
= 2542.481 kgf
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 16138 + 5023 + 0, 0 )
= 21161.938 kgf
= 129568.539 kgf, Mating Flange Load Governs
Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 703.07*7.5598*pi*582.88+0.0*0.0*0.0
= 97327.516 kgf
Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 129569/1210, 97328/1322 )
= 107.119 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 30.0 + 6 * 90.0/(3.0 + 0.5)
= 214.286 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 680.0 * sin( pi/24 )
= 88.758 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 88.758/( 2 * 30.0 + 90.0 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):

Distance Across Corners for Nuts 57.740 mm

Circular Wrench End Diameter a 80.000 mm
------------------------------------------------------------------------
Minimum Actual Maximum
------------------------------------------------------------------------
Bolt Area: 107.119 120.712
Radial Distance between Hub and Bolts: 33.000 56.500
Radial Distance between Bolts and Edge: 32.500 32.500
Circ. Spacing between the Bolts: 69.900 88.758 214.286
-------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 120.712 * 1321.77/(703.07 * pi(598.0 + 562.0) )
= 6.227 mm
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * Ab
= 1321.77 * 120.7116
= 159552.95 kgf
Gasket Load for the Operating Condition [HG]:

= Wm1 - H
= 129569 - 16138
= 113430.06 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 680.0 - 582.8805 )/2
= 48.5598 mm
Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2
= ( 56.5 + 16.0 + 48.5598 )/2
= 60.5299 mm
Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )
= 56.5 + ( 16.0/2.0 )
= 64.5000 mm
Summary of Moments for Internal Pressure: (kgf-m.)
Loading Force | Distance | Bolt Corr | Moment |

----------------------------------------------------------------------------
End Pressure, Md 13596. | 64.5000 | 1.0000 | 877. |
Face Pressure, Mt 2542. | 60.5299 | 1.0000 | 154. |
Gasket Load, Mg 113430. | 48.5598 | 1.0000 | 5508. |
Gasket Seating, Matm 159553. | 48.5598 | 1.0000 | 7748. |
Total Moment for Operation, Mop 6539. kgf-m.

Total Moment for Gasket seating, Matm 7748. kgf-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 65.422 mm

Hub Ratio, h/h0 = HL / H0 0.122
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.000
Flange Factors for Integral Flange:

Factor F 0.901
Factor V 0.421
Factor f 3.135
Factors from Figure 2-7.1 K = 1.393
T = 1.757 U = 6.624
Y = 6.028 Z = 3.130
e = 0.0138 1/mm d = 65801.773 mm³
Stress Factors Alpha = 2.240
Beta = 2.653 Gamma = 1.275
Delta = 11.079 Lambda = 12.353
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (3.1347*6539/535.0)/(12.3533*16.0²)
= 1211.50 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:

= ( f * Matm / Bcor ) / ( L * g1² )
= (3.1347*7748/535.0)/(12.3533*16.0²)
= 1435.48 kgf/cm²
Radial Flange Stress, Operating [SRo]:

= ( beta * Mop / Bcor ) / ( L * t² )
= (2.6533*6539/535.0)/(12.3533*90.0²)
= 32.41 kgf/cm²
Radial Flange Stress, Seating [SRa]:

= ( beta * Matm/Bcor ) / ( L * t² )
= (2.6533*7748/535.0)/(12.3533*90.0²)
= 38.40 kgf/cm²
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (6.0275*6539/(90.0²*535.0))-3.1296*32
= 808.09 kgf/cm²
Tangential Flange Stress, Seating [STa]:

= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (6.0275*7748/(90.0²*535.0))-3.1296*38
= 957.48 kgf/cm²
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (1212+max(32,808))/2
= 1009.79 kgf/cm²
Average Flange Stress, Seating [SAa]:

= ( SHa + max( SRa, STa ) ) / 2
= (1435+max(38,957))/2
= 1196.48 kgf/cm²
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 129569/120.7116
= 1073.37 kgf/cm²
Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (97328/120.7116)
= 806.28 kgf/cm²
Flange Stress Analysis Results: kgf/cm²
Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------------------
Longitudinal Hub 1211.50 | 1556.70 | 1435.48 | 2109.15 |
Radial Flange 32.41 | 1037.80 | 38.40 | 1406.10 |
Tangential Flange 808.09 | 1037.80 | 957.48 | 1406.10 |
Maximum Average 1009.79 | 1037.80 | 1196.48 | 1406.10 |
Bolting 1073.37 | 1209.58 | 806.28 | 1321.77 |
Minimum Required Flange Thickness 88.976 mm

Estimated M.A.W.P. ( Operating ) 11 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 152.5 kg
Estimated Unfinished Weight of Forging at given Thk 152.5 kg
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14*7747.9/1.0*100000.023*0.421/(11.964*1989688*8.02*65.422*0.3)
= 0.569 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14*6539.0/1.0*100000.023*0.421/(11.964*1889863*8.02*65.422*0.3)
= 0.506 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14*7747.9/1.0*100000.023*0.421/(12.353*1989688*8.02*65.422*0.3)
= 0.551 (should be <= 1)

= 52.14*6539.0/1.0*100000.023*0.421/(12.353*1889863*8.02*65.422*0.3)
= 0.490 (should be <= 1)
SA-240 304, Min Metal Temp without impact per UHA-51: -196 °C
Required Fillet Weld Leg size for Slip on Flanges:
For Slip on Flanges designed as Optional per 2-4 sketches (8-10a):

= min( ( max( min( tn, tx ),( 6 mm or 1/4 inch ) )/0.7 ), g0/0.7 )
= min( ( max( min( 8.0, 2*8.0 ), 6.0 )/0.7 ), 8.0/0.7 )
= 11.429 mm
For Slip on Flanges designed as Integral per 2-4 sketch (7):

= max( 0.25( g0 - ci ), ( 6 mm or 1/4 inch ) )
= max( 0.25( 8.0 - 0.0), 6.0 )
= 6.000 mm

Flange Input Data Values Description: New Flange :
shell body flange
Flange Type Integral Ring
Design Pressure P 37.03 kgf/cm²

Design Temperature 80 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Attached Shell Inside Diameter B 535.0000 mm
Integral Ring Inside Diameter 559.0000 mm
Flange Thickness t 90.0000 mm
Thickness of Hub at Small End go 12.0000 mm
Thickness of Hub at Large End g1 24.0000 mm
Length of Hub h 12.0000 mm
Flange Material SA-240 304

Flange Material UNS number S30400
Flange Allowable Stress At Temperature Sfo 1229.84 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.14 kgf/cm²

Length of Weld Leg at Back of Ring tw 0.0000 mm

Nominal Bolt Diameter a 30.0000 mm
Type of Threads TEMA Metric
Number of Bolts 24

Flange Facing Sketch 1, Code Sketch 1a

Gasket Factor m 3.0000
Column for Gasket Seating 2, Code Column II


Corroded Flange ID, Bcor = B+2*ci 535.000 mm

Corroded Large Hub, g1Cor = g1-ci 24.000 mm
Corroded Small Hub, g0Cor = go-ci 12.000 mm
Code R Dimension, R = (C-B)/2 - g1 48.500 mm
Gasket Contact Width, N = (Go - Gi)/2 18.000 mm

Basic Gasket Width, bo = N/2 9.000 mm
Effective Gasket Width, b = Cb*sqrt(bo) 7.560 mm
Gasket Reaction Diameter, G = Go - 2 * b 582.880 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G² * Peq
= 0.785 * 582.8805² * 37.03
= 98811.336 kgf
Contact Load on Gasket Surfaces [Hp]:

= 2 * b * pi * G * m * P
= 2 * 7.5598 * pi * 582.8805 * 3.0 * 37.03
= 30757.201 kgf
Hydrostatic End Load at Flange ID [Hd]:

= pi * Bcor² * P / 4
= pi * 535.0² *37.0304/4
= 83244.461 kgf
Pressure Force on Flange Face [Ht]:

= H - Hd
= 98811 - 83244
= 15566.881 kgf
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 98811 + 30757 + 0, 0 )
= 129568.539 kgf
Gasket Seating Bolt Load [Wm2]:

= y * b * pi * G + yPart * bPart * lp
= 703.07*7.5598*pi*582.88+0.0*0.0*0.0
= 97327.516 kgf
Required Bolt Area [Am]:

= max( Wm1/Sb, Wm2/Sa )
= max( 129569/1210, 97328/1322 )
= 107.119 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 30.0 + 6 * 90.0/(3.0 + 0.5)
= 214.286 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 680.0 * sin( pi/24 )
= 88.758 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 88.758/( 2 * 30.0 + 90.0 )), 1 )
= 1.0000
Bolting Information for TEMA Metric Thread Series (Non Mandatory):

Distance Across Corners for Nuts 57.740 mm
Circular Wrench End Diameter a 80.000 mm

------------------------------------------------------------------------
Minimum Actual Maximum
------------------------------------------------------------------------
Bolt Area: 107.119 120.712
Radial Distance between Hub and Bolts: 33.000 48.500
Radial Distance between Bolts and Edge: 32.500 32.500
Circ. Spacing between the Bolts: 69.900 88.758 214.286
-------------------------------------------------------------------------
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * pi(Go + Gi) )
= 120.712 * 1321.77/(703.07 * pi(598.0 + 562.0) )
= 6.227 mm
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * Ab
= 1321.77 * 120.7116
= 159552.95 kgf
Gasket Load for the Operating Condition [HG]:

= Wm1 - H
= 129569 - 98811
= 30757.20 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:

= ( C - G ) / 2
= ( 680.0 - 582.8805 )/2
= 48.5598 mm
Distance to Face Pressure Reaction [ht]:

= ( R + g1 + hg ) / 2
= ( 48.5 + 24.0 + 48.5598 )/2
= 60.5299 mm
Distance to End Pressure Reaction [hd]:

= R + ( g1 / 2 )
= 48.5 + ( 24.0/2.0 )
= 60.5000 mm
Summary of Moments for Internal Pressure: (kgf-m.)
Loading Force | Distance | Bolt Corr | Moment |

----------------------------------------------------------------------------
End Pressure, Md 83244. | 60.5000 | 1.0000 | 5036. |
Face Pressure, Mt 15567. | 60.5299 | 1.0000 | 942. |
Gasket Load, Mg 30757. | 48.5598 | 1.0000 | 1494. |
Gasket Seating, Matm 159553. | 48.5598 | 1.0000 | 7748. |
Total Moment for Operation, Mop 7472. kgf-m.

Total Moment for Gasket seating, Matm 7748. kgf-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 80.125 mm

Hub Ratio, h/h0 = HL / H0 0.150
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.000
Flange Factors for Integral Flange:

Factor F 0.898
Factor V 0.399
Factor f 2.953
Factors from Figure 2-7.1 K = 1.393
T = 1.757 U = 6.624
Y = 6.028 Z = 3.130
e = 0.0112 1/mm d = 0.19170E+06 mm³

Stress Factors Alpha = 2.008
Beta = 2.345 Gamma = 1.143
Delta = 3.803 Lambda = 4.946
Longitudinal Hub Stress, Operating [SHo]:

= ( f * Mop / Bcor ) / ( L * g1² )
= (2.9527*7472/535.0)/(4.9457*24.0²)
= 1447.65 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:

= ( f * Matm / Bcor ) / ( L * g1² )
= (2.9527*7748/535.0)/(4.9457*24.0²)
= 1501.07 kgf/cm²
Radial Flange Stress, Operating [SRo]:

= ( beta * Mop / Bcor ) / ( L * t² )
= (2.3446*7472/535.0)/(4.9457*90.0²)
= 81.74 kgf/cm²
Radial Flange Stress, Seating [SRa]:

= ( beta * Matm/Bcor ) / ( L * t² )
= (2.3446*7748/535.0)/(4.9457*90.0²)
= 84.76 kgf/cm²
Tangential Flange Stress, Operating [STo]:

= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (6.0275*7472/(90.0²*535.0))-3.1296*82
= 783.48 kgf/cm²
Tangential Flange Stress, Seating [STa]:

= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (6.0275*7748/(90.0²*535.0))-3.1296*85
= 812.40 kgf/cm²
Average Flange Stress, Operating [SAo]:

= ( SHo + max( SRo, STo ) ) / 2
= (1448+max(82,783))/2
= 1115.57 kgf/cm²
Average Flange Stress, Seating [SAa]:

= ( SHa + max( SRa, STa ) ) / 2
= (1501+max(85,812))/2
= 1156.74 kgf/cm²
Bolt Stress, Operating [BSo]:

= Wm1 / Ab
= 129569/120.7116
= 1073.37 kgf/cm²
Bolt Stress, Seating [BSa]:

= ( Wm2 / Ab )
= (97328/120.7116)
= 806.28 kgf/cm²
Flange Stress Analysis Results: kgf/cm²
Operating | Gasket Seating |

Actual Allowed | Actual Allowed |
-----------------------------------------------------------------------------
Longitudinal Hub 1447.65 | 1844.76 | 1501.07 | 2109.15 |
Radial Flange 81.74 | 1229.84 | 84.76 | 1406.14 |
Tangential Flange 783.48 | 1229.84 | 812.40 | 1406.14 |
Maximum Average 1115.57 | 1229.84 | 1156.74 | 1406.14 |
Bolting 1073.37 | 1209.58 | 806.28 | 1321.77 |
Minimum Required Flange Thickness 85.801 mm

Estimated M.A.W.P. ( Operating ) 41 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 152.5 kg
Estimated Unfinished Weight of Forging at given Thk 152.5 kg
Flange Rigidity Based on Required Thickness [ASME]:

= 52.14*7747.9/1.0*100000.023*0.399/(4.411*1989688*12.02*80.125*0.3)
= 0.530 (should be <= 1)

= 52.14*7472.1/1.0*100000.023*0.399/(4.411*1943833*12.02*80.125*0.3)
= 0.523 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:

= 52.14*7747.9/1.0*100000.023*0.399/(4.946*1989688*12.02*80.125*0.3)
= 0.472 (should be <= 1)

= 52.14*7472.1/1.0*100000.023*0.399/(4.946*1943833*12.02*80.125*0.3)
= 0.466 (should be <= 1)
Required Fillet Weld Leg size for Slip on Flanges:
For Slip on Flanges designed as Optional per 2-4 sketches (8-10a):

= min( ( max( min( tn, tx ),( 6 mm or 1/4 inch ) )/0.7 ), g0/0.7 )
= min( ( max( min( 12.0, 2*12.0 ), 6.0 )/0.7 ), 12.0/0.7 )
= 17.143 mm
For Slip on Flanges designed as Integral per 2-4 sketch (7):

= max( 0.25( g0 - ci ), ( 6 mm or 1/4 inch ) )
= max( 0.25( 12.0 - 0.0), 6.0 )
= 6.000 mm

Internal Pressure Calculations: Step: 5 11:29pm Jul 11,2023
Internal Pressure Results Summary:
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm² | mm | mm | mm | kgf/cm² |
----------------------------------------------------------------------------------
channel dishend| 6.048 | 8 | ... | 535 | 1320.4 |
channel shell| 6.048 | 8 | ... | 535 | 1320.4 |
channel body fla| 6.048 | 8 | ... | 535 | 1037.8 |
shell body flang| 37.03 | 8 | ... | 535 | 1229.8 |
connecting shell| 37.03 | 12 | ... | 535 | 1406.1 |
cone| 37.049 | 14 | ... | 830 | 1406.1 |
main shell| 37.049 | 12 | ... | 830 | 1406.1 |
shell side dishe| 37.049 | 14 | ... | 830 | 1406.1 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm² | kgf/cm² | kgf/cm² | mm | mm |
----------------------------------------------------------------------------------
channel dishend| 6 | 35.3963 | 37.7448 | 7.2 | 1.5 |
channel shell| 6 | 38.7438 | 41.3115 | 8 | 1.5 |
channel body fla| 6 | 10.4541 | 43.1989 | 90 | 88.9762 |
shell body flang| 37 | 40.7932 | 45.6 | 90 | 85.8012 |
connecting shell| 37 | 61.3937 | 61.4241 | 12 | 7.15786 |
cone| 37 | 40.3234 | 40.372 | 14 | 12.829 |
main shell| 37 | 39.9164 | 39.9649 | 12 | 11.1102 |
shell side dishe| 37 | 40.6273 | 40.6758 | 12.04 | 10.9635 |
----------------------------------------------------------------------------------
Summary of Heat Exchanger Maximum Allowable Working Pressures :
Note:
For Exchanger designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Shell Side MAWP = 37 kgf/cm²

Shell Side MAPnc = 40 kgf/cm²
Channel Side MAWP = 6 kgf/cm²
Channel Side MAPnc = 19 kgf/cm²
Elements Suitable for Design Internal Pressure.

Element: channel dishend Step: 6 11:29pm Jul 11,2023
Internal Pressure Calculation Results :
Internal Pressure Results for: channel dishend
|
|
Elliptical Head Design Information: |
|
-------------------------------------------------------------------------------------------------
--
Design Pressure P 6.048 kgf/cm² | Int. Design Temperature 160 °C
|
Material SA-240 304 | Ext. Design Temperature 0 °C
|
Length 4.000 cm | External Pressure Chart HA-1
|
| UNS Number S30400
|
Int. Corr. All. c 0.0000 mm | Allowable Stress (ope) S 1320.4 kgf/cm²
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 1406.1 kgf/cm²
|
Inside Diameter Di 535.000 mm | Actual Stress 225.3 kgf/cm²
|
Spec. Min. Thk t or e 7.2000 mm | Spec. Nominal Thk. 8.000 mm
|
Surface Area 3983.4 cm² | SG of Contents 0.924
|
Element Volume 29036.7 cm³ | Weight of Contents 171.8 kgf
|
Empty Weight 313.4 kgf | Operating Weight 485.1 kgf
|
| Comp. All. Ope. Stress 858.1 kgf/cm²
|
| Aspect Ratio 2.00
|
|
|
Radiography Information: |
|
-------------------------------------------------------------------------------------------------
--
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 100 %
|
-------------------------------------------------------------------------------------------------
--
Tolerance for Formed Heads per UG-81(a):

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 0.263 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.132 mm
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (6.048*535.0*1.0)/(2*1320.4*1.0-0.2*6.048)
Element: channel dishend Step: 6 11:29pm Jul 11,2023
= 1.2258 + 0.0000 = 1.2258 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.048 kgf/cm²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1320.4*1.0*7.2)/(1.0*535.0+0.2*7.2)
= 35 - 0 = 35 kgf/cm²
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406.1*1.0*7.2)/(1.0*535.0+0.2*7.2)
= 38 kgf/cm²
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (6.048*(1.0*535.0+0.2*7.2))/(2*1.0*7.2)
= 225.306 kgf/cm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (6.048*267.5)/(1320.4*1.0-0.6*6.048)+0.0
= 1.229 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1320.4 * 1.0 * 8.0)/(267.5 + 0.6 * 8.0 )
= 39 - 0 = 39 kgf/cm²
% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro) 6.319 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.


Element: channel shell Step: 7 11:29pm Jul 11,2023
Internal Pressure Results for: channel shell
|
|
Cylindrical Shell Design Information: |
|
-------------------------------------------------------------------------------------------------
--
|
|
|
| UNS Number S30400
|
|
|
|
|
|
|
|
|
|
|
|
-------------------------------------------------------------------------------------------------
--
|
|
-------------------------------------------------------------------------------------------------
--

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (6.048*267.5)/(1320.38*1.0-0.6*6.048)
= 1.2287 + 0.0000 = 1.2287 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.
Element: channel shell Step: 7 11:29pm Jul 11,2023

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1320.38*1.0*8.0)/(267.5+0.6*8.0)
= 39 - 0 = 39 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*1.0*8.0)/(267.5+0.6*8.0)
= 41 kgf/cm²

= (P*(R+0.6*t))/(E*t)
= (6.048*(267.5+0.6*8.0))/(1.0*8.0)
= 205.860 kgf/cm²


Element: connecting shel Step: 8 11:29pm Jul 11,2023
Internal Pressure Results for: connecting shell
|
|
|
-------------------------------------------------------------------------------------------------
--
|
|
|
| UNS Number S30400
|
|
|
|
|
|
|
|
|
|
|
|
-------------------------------------------------------------------------------------------------
--
|
|
-------------------------------------------------------------------------------------------------
--

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (37.03*267.5)/(1406.1*1.0-0.6*37.03)
= 7.1579 + 0.0000 = 7.1579 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
Element: connecting shel Step: 8 11:29pm Jul 11,2023
= (1406.1*1.0*12.0)/(267.5+0.6*12.0)
= 61 - 0 = 61 kgf/cm²

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.1*1.0*12.0)/(267.5+0.6*12.0)
= 61 kgf/cm²

= (P*(R+0.6*t))/(E*t)
= (37.03*(267.5+0.6*12.0))/(1.0*12.0)
= 847.688 kgf/cm²


Element: cone Step: 9 11:29pm Jul 11,2023
Internal Pressure Results for: cone
|
|
Conical Head/Section Design Information: |
|
-------------------------------------------------------------------------------------------------
--
|
|
|
| UNS Number S30400
|
|
|
|
|
|
|
|
|
| To End Diameter 535.000 mm
|
Line of Support Both Ends |
|
-------------------------------------------------------------------------------------------------
--
|
|
|
-------------------------------------------------------------------------------------------------
--
|
|
-------------------------------------------------------------------------------------------------
--

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)
= (37.049*830.0)/(2*0.866*(1406.1*1.0-0.6*37.049))
Element: cone Step: 9 11:29pm Jul 11,2023
= 12.8290 + 0.0000 = 12.8290 mm

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1406.1*1.0*14.0*0.866)/(830.0+1.2*14.0*0.866)
= 40 - 0 = 40 kgf/cm²

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1406.1*1.0*14.0*0.866)/(830.0+1.2*14.0*0.866)
= 40 kgf/cm²

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (37.049*(830.0+1.2*14.0*0.866))/(2*1.0*14.0*0.866)
= 1290.349 kgf/cm²


Element: main shell Step: 10 11:29pm Jul 11,2023
Internal Pressure Results for: main shell
|
|
|
-------------------------------------------------------------------------------------------------
--
|
|
|
| UNS Number S30400
|
|
|
|
|
|
|
|
|
|
|
|
-------------------------------------------------------------------------------------------------
--
|
|
-------------------------------------------------------------------------------------------------
--

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (37.049*415.0)/(1406.1*1.0-0.6*37.049)
= 11.1102 + 0.0000 = 11.1102 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.1*1.0*12.0)/(415.0+0.6*12.0)
= 40 - 0 = 40 kgf/cm²
Element: main shell Step: 10 11:29pm Jul 11,2023

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.1*1.0*12.0)/(415.0+0.6*12.0)
= 40 kgf/cm²

= (P*(R+0.6*t))/(E*t)
= (37.049*(415.0+0.6*12.0))/(1.0*12.0)
= 1303.491 kgf/cm²


Element: shell side dish Step: 11 11:29pm Jul 11,2023
Internal Pressure Results for: shell side dishend
|
|
Elliptical Head Design Information: |
|
-------------------------------------------------------------------------------------------------
--
|
|
|
| UNS Number S30400
|
|
|
|
|
|
|
|
|
| Aspect Ratio 2.00
|
|
|
|
-------------------------------------------------------------------------------------------------
--
|
|
-------------------------------------------------------------------------------------------------
--


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (37.049*830.0*1.0)/(2*1406.1*1.0-0.2*37.049)
= 10.9635 + 0.0000 = 10.9635 mm
Element: shell side dish Step: 11 11:29pm Jul 11,2023

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1406.1*1.0*12.04)/(1.0*830.0+0.2*12.04)
= 41 - 0 = 41 kgf/cm²

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406.1*1.0*12.04)/(1.0*830.0+0.2*12.04)
= 41 kgf/cm²

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (37.049*(1.0*830.0+0.2*12.04))/(2*1.0*12.04)
= 1280.710 kgf/cm²
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (37.049*415.0)/(1406.1*1.0-0.6*37.049)+0.0
= 11.110 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.1 * 1.0 * 14.0)/(415.0 + 0.6 * 14.0 )
= 46 - 0 = 46 kgf/cm²



Pressure Test Results: Shop Test Step: 12 11:29pm Jul 11,2023
Hydrostatic Test Pressure Results:
Exchanger Shell Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 48.100 kgf/cm²

Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 48.100 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 51.871 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 40.700 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 52.910 kgf/cm²
Pressure per PED&UG99b = max(1.43*DP, 1.3*DP*ratio) 52.910 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 37.000 kgf/cm²
User defined Hydrostatic Test Pressures:
Shell Side Test Pressure at High Point 48.100 kgf/cm²

Channel Side Test Pressure at High Point 7.800 kgf/cm²
Exchanger Channel Side Hydrostatic Test Pressures:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 8.298 kgf/cm²

Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 8.298 kgf/cm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 25.188 kgf/cm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 7.021 kgf/cm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 8.580 kgf/cm²
Pressure per PED&UG99b = max(1.43*DP, 1.3*DP*ratio) 8.580 kgf/cm²
Pressure per App 27-4 = M.A.W.P. 6.000 kgf/cm²
Horizontal Test performed per: User Hydro Pressure
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kgf/cm²):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
channel dishend | 292.6 | 1828.0 | 0.160 | 7.85 |
channel shell | 267.3 | 1828.0 | 0.146 | 7.85 |
connecting shell | 1102.3 | 1828.0 | 0.603 | 48.15 |
cone | 1678.1 | 1828.0 | 0.918 | 48.18 |
main shell | 1695.2 | 1828.0 | 0.927 | 48.18 |
shell side dishend | 1665.6 | 1828.0 | 0.911 | 48.18 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (kgf/cm²):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N1 | Nozzle | 1195.22 | 1123.52 | 1.064 |
N2 | Nozzle | 1406.14 | 1236.01 | 1.138 |
N9 DRAIN | Nozzle | 1406.14 | 1236.01 | 1.138 |
shell inlet | Nozzle | 1406.14 | 1347.37 | 1.044 |
N7 | Nozzle | 1406.14 | 1347.37 | 1.044 |
N8 | Nozzle | 1406.14 | 1347.37 | 1.044 |
N10 | Nozzle | 1406.14 | 1347.37 | 1.044 |
N11 | Nozzle | 1406.14 | 1347.37 | 1.044 |
N4 SHELL OUTLET | Nozzle | 1406.14 | 1347.37 | 1.044 |
N5 | Nozzle | 1406.14 | 1347.37 | 1.044 |
N6 | Nozzle | 1406.14 | 1347.37 | 1.044 |
------------------------------------------------------------------------
Minimum 1.044
Stress ratios for Pressurized Vessel Elements (kgf/cm²):

Pressure Test Results: Shop Test Step: 12 11:29pm Jul 11,2023
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
channel dishend | 1406.10 | 1320.40 | 1.065 |
channel shell | 1406.14 | 1320.38 | 1.065 |
channel body flange | 1406.10 | 1037.80 | 1.355 |
shell body flange | 1406.14 | 1229.84 | 1.143 |
connecting shell | 1406.10 | 1406.10 | 1.000 |
cone | 1406.10 | 1406.10 | 1.000 |
main shell | 1406.10 | 1406.10 | 1.000 |
shell side dishend | 1406.10 | 1406.10 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Exchanger Materials (kgf/cm²):

------------------------------------------------------------------------
Tube Material | 1406.14 | 1320.38 | 1.065 |
Tubesheet Material | 1406.14 | 1037.75 | 1.355 |
------------------------------------------------------------------------
Minimum 1.065
Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm²):

------------------------------------------------------------------------
N1 | 89.77 | 1553.78 | 0.058 |
N2 | 57.42 | 1827.98 | 0.031 |
N9 DRAIN | 34.16 | 1827.98 | 0.019 |
shell inlet | 302.24 | 1827.98 | 0.165 |
N7 | 209.60 | 1827.98 | 0.115 |
N8 | 209.60 | 1827.98 | 0.115 |
N10 | 209.60 | 1827.98 | 0.115 |
N11 | 209.60 | 1827.98 | 0.115 |
N4 SHELL OUTLET | 287.58 | 1827.98 | 0.157 |
N5 | 209.60 | 1827.98 | 0.115 |
N6 | 209.60 | 1827.98 | 0.115 |
------------------------------------------------------------------------
Elements Suitable for Test Pressure.

External Pressure Calculations: Step: 13 11:29pm Jul 11,2023
External Pressure Results Summary:
External Pressure Calculation Results:
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | cm | mm | mm | | kgf/cm² |
-----------------------------------------------------------------------------
10| 20| No Calc | 549.4 | 7.2 | 0.0018202 | 778.346 |
20| 30| 88.4583 | 551 | 8 | 0.0014473 | 733.996 |
30| 40| No Calc | ... | 90 | No Calc | No Calc |
40| 50| No Calc | ... | 90 | No Calc | No Calc |
50| 60| 40 | 559 | 12 | 0.0062665 | 971.198 |
60| 70| 42.2325 | 862.332 | 14 | 0.0050436 | 942.994 |
70| 80| 410.917 | 854 | 12 | 0.00041604 | 409.511 |
80| 90| No Calc | 854.08 | 12.04 | 0.0019579 | 791.898 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm² | kgf/cm² |
-----------------------------------------------------------------------
10| 20| 7.2 | No Calc | ... | 11.3338 |
20| 30| 8 | No Calc | ... | 14.2092 |
30| 40| 90 | 83.9978 | ... | No Calc |
40| 50| 90 | 81.6864 | ... | No Calc |
50| 60| 12 | No Calc | ... | 27.7982 |
60| 70| 14 | No Calc | ... | 17.6779 |
70| 80| 12 | No Calc | ... | 7.67234 |
80| 90| 12.04 | No Calc | ... | 12.4038 |
-----------------------------------------------------------------------
Minimum 8
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | cm | cm | cm^4 | cm^4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 88.4583 | No Calc | No Calc | No Calc |
50| 60| 40 | No Calc | No Calc | No Calc |
60| 70| 42.2325 | 42.2325 | No Calc | No Calc |
70| 80| 410.917 | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.

Element and Detail Weights: Step: 14 11:29pm Jul 11,2023
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | cm³ | kg | cm³ | kg |
---------------------------------------------------------------------------
10| 20| 27.0436 | 29036.7 | 27.0436 | 29036.7 | ... |
20| 30| 87.638 | 179840 | 87.638 | 179840 | ... |
30| 40| 152.519 | ... | 152.519 | ... | ... |
40| 50| 152.519 | ... | 152.519 | ... | ... |
50| 60| 66.2125 | 62355.3 | 66.2125 | 62355.3 | ... |
60| 70| 145.261 | 154340 | 145.261 | 154340 | ... |
70| 80| 1019.21 | 1886455 | 1019.21 | 1886455 | ... |
80| 90| 107.73 | 96489.2 | 107.73 | 96489.2 | ... |
---------------------------------------------------------------------------
Total | 1758 | 2408517.25 | 1758 | 2408517.25 | 0 |
For elements specified as shell side elements, the volume(s) shown

above for those elements, reflects the displacement of the tubes.
Weight of Details:
| | Weight of | X Offset, | Y Offset, | Z Offset |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Dtl. Cent. | Description
| | kg | cm | cm | cm |
---------------------------------------------------------------
10|Liqd| 26.7609 | -4.45833 | 0.75 | ... | Liquid: 10
20|Liqd| 164.816 | 40 | 0.75 | ... | Liquid: 20
20|Nozl| 19.6578 | 22.5 | 34.4526 | ... | N1
20|Nozl| 4.36711 | 22.5 | -29.3751 | ... | N2
20|Nozl| 3.29242 | 50 | -28.655 | ... | N9 DRAIN
30|Liqd| ... | 4.9 | 0.75 | ... | Liquid: 30
40|Liqd| ... | 5.1 | 0.75 | ... | Liquid: 40
50|Liqd| 36.1757 | 20 | 0.75 | ... | Liquid: 50
50|Nozl| 18.7631 | 25 | -31.609 | ... | shell inlet
60|Liqd| 90.254 | 20.7703 | -7.375 | ... | Liquid: 60
70|Sadl| 94.2392 | 20.75 | 50.85 | ... | Left Saddle
70|Sadl| 94.2392 | 379.25 | 50.85 | ... | New Saddle
70|Liqd| 1103.15 | 200 | ... | ... | Liquid: 70
70|Nozl| 4.78989 | 87.5 | 43.405 | ... | N7
70|Nozl| 6.5141 | 318.4 | 43.405 | ... | N8
70|Nozl| 4.78989 | 318.4 | -43.405 | ... | N10
70|Nozl| 4.78989 | 87.5 | -43.405 | ... | N11
70|Nozl| 89.7932 | 350 | 53.0087 | ... | N4 SHELL OUTLET
80|Liqd| 56.4245 | 10.9167 | ... | ... | Liquid: 80
80|Nozl| 4.78989 | 22.1814 | 20 | ... | N5
80|Nozl| 4.78989 | 22.1814 | -20 | ... | N6
30|FTsh| 200.328 | 13.8 | ... | ... | tubesheet
30|Tube| 820.506 | 240.4 | ... | ... | Tubes
---------------------------------------------------------------
Total Weight of Each Detail Type:
Saddles 188.5
Liquid 1477.6
Nozzles 166.3
Exchanger Components 1020.8
Liquid in Tubes 240.0
-------------------------------------------
Sum of the Detail Weights 3093.2 kg
Weight Summation Results: (kg)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

Element and Detail Weights: Step: 14 11:29pm Jul 11,2023
---------------------------------------------------------------------------------------------
Main Elements | 1758.1 | 1758.1 | 1758.1 | 1758.1 | 1758.1 | 1758.1 |
Saddles | 188.5 | 188.5 | 188.5 | 188.5 | 188.5 | 188.5 |
Nozzles | 166.3 | 166.3 | 166.3 | 166.3 | 166.3 | 166.3 |
Exchanger | 1020.8 | 1020.8 | 1020.8 | 1020.8 | 1020.8 | 1020.8 |
Ope. Liquid | ... | ... | ... | ... | ... | 1477.6 |
Tube Ope Lqd | ... | ... | ... | ... | ... | 240.0 |
Test Liquid | ... | 2407.4 | ... | ... | ... | ... |
Tube Tst Lqd | ... | 240.0 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 3133.8 | 5781.2 | 3133.8 | 3133.8 | 3133.8 | 4851.4 |
Weight Summary:
Fabricated Wt. - Bare Weight without Removable Internals 3133.8 kg

Shop Test Wt. - Fabricated Weight + Water ( Full ) 5781.2 kg
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 3133.8 kg
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 3133.8 kg
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 3133.8 kg
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 4851.4 kg
Oper. Wt. + CA - Corr Wt. + Operating Liquid 4851.4 kg
Field Test Wt. - Empty Weight + Water (Full) 5781.2 kg
Exchanger Tube Data

Volume of Exchanger tubes : 240103.7 cm³
Weight of Ope Liq in tubes : 240.0 kg
Weight of Water in tubes : 240.0 kg
The Corroded Weight and thickness are used in the Horizontal

Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Surface Areas of Elements:
| | Outside Surface | Inside Surface |

From| To | Area | Area |
| | cm² | cm² |
----------------------------------------------
10| 20| 3983.4 | 3774.94 |
20| 30| 13848.1 | 13446 |
30| 40| 4217.59 | 1512.68 |
40| 50| 4217.59 | 1512.68 |
50| 60| 7024.6 | 6723.01 |
60| 70| 11922.5 | 11383.3 |
70| 80| 107317 | 104301 |
80| 90| 9058.11 | 8510.58 |
----------------------------------------------
Total 161588.7 151164.0 cm²
Total 173.9 162.7 ft²

Nozzle Flange MAWP: Step: 15 11:29pm Jul 11,2023
Nozzle Flange MAWP Results: (kgf/cm² & °C)
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press |UG-44(b)| 50% | DNV |
------------------------------------------------------------------------------------------------
N1 | 14.28 | 19.38 | 160 | 150 | GR 2.1 | ... | ... | ... | ... |
N2 | 14.28 | 19.38 | 160 | 150 | GR 2.1 | ... | ... | ... | ... |
N9 DRAIN | 14.28 | 19.38 | 160 | 150 | GR 2.1 | ... | ... | ... | ... |
shell inlet | 44.52 | 50.58 | 80 | 300 | GR 2.1 | ... | ... | ... | ... |
N7 | 44.52 | 50.58 | 80 | 300 | GR 2.1 | ... | ... | ... | ... |
N8 | 44.52 | 50.58 | 80 | 300 | GR 2.1 | ... | ... | ... | ... |
N10 | 44.52 | 50.58 | 80 | 300 | GR 2.1 | ... | ... | ... | ... |
N11 | 44.52 | 50.58 | 80 | 300 | GR 2.1 | ... | ... | ... | ... |
N4 SHELL OUTLE| 44.52 | 50.58 | 80 | 300 | GR 2.1 | ... | ... | ... | ... |
N5 | 44.52 | 50.58 | 80 | 300 | GR 2.1 | ... | ... | ... | ... |
N6 | 44.52 | 50.58 | 80 | 300 | GR 2.1 | ... | ... | ... | ... |
Shellside Flange Rating

Lowest Flange Pressure Rating was (Ope)[ShellSide]: 44.522 kgf/cm²
Lowest Flange Pressure Rating was (Amb)[ShellSide]: 50.579 kgf/cm²
Channelside Flange Rating

Lowest Flange Pressure Rating was (Ope)[TubeSide ]: 14.276 kgf/cm²
Lowest Flange Pressure Rating was (Amb)[TubeSide ]: 19.375 kgf/cm²
Pressure Ratings are per ASME B16.5 2017 Metric Edition

Wind Load Calculation: Step: 16 11:29pm Jul 11,2023
Wind Load Calculation Results:
Wind Load Calculations per India Std. IS 875 (PART 3):2015, Amd. 1&2 (2020):
Input Values:
Wind Design Code IS 875 (PART 3):2015-2020

Basic Wind Speed for IS-875 170 km/hr
Wind Zone Number 3
Base Elevation 100 cm
Percent Wind for Hydrotest 33.0
Risk Factor [k1] 1.0
Terrain Category 3
Equipment Class Class A
Topography Factor [k3] 1.0
Importance Factor [k4] 1.5
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Use Gust Response Factor (Dynamic Analysis) No
Calculated Values:
Vessel Length to Diameter ratio: 7.770
Design Wind Speed [Vz]:

= Basic Wind Speed * k1 * k2,1 * k3 * k4 (for the 1st element)
= 47.2 * 1.0 * 0.91 * 1.0 * 1.5
= 64.454 meters/s
Design Wind Pressure per 4.5.2 [pd]:

= max( 0.7 * pz, Kd * Ka * Kc * 0.6 * Vz²)
= max( 0.7 * 2492.616, 1.0 * 1.0 * 1.0 * 0.6 * 64.45²)
= 2492.6 N/m²
Element Wind Load (operating condition):

= Wind Area * Cf * pd
= 0.1 * 0.855 * 2492.616
= 185.9 N
From Height k1 k2 k3 Vz Cf
m m/sec
------------------------------------------------------------
10 1.62 1.0000 0.9100 1.0000 64.45 0.8554
20 1.62 1.0000 0.9100 1.0000 64.45 0.8554
30 1.62 1.0000 0.9100 1.0000 64.45 0.8554
40 1.62 1.0000 0.9100 1.0000 64.45 0.8554
50 1.62 1.0000 0.9100 1.0000 64.45 0.8554
60 1.62 1.0000 0.9100 1.0000 64.45 0.8554
70 1.62 1.0000 0.9100 1.0000 64.45 0.8554
80 1.62 1.0000 0.9100 1.0000 64.45 0.8554
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | cm | cm | cm² | kgf/m² | kgf |
----------------------------------------------------------------------------
10| 20| 162.4 | 65.928 | 871.908 | 254.28 | 18.9581 |
20| 30| 162.4 | 66.12 | 5289.6 | 254.28 | 115.013 |
30| 40| 162.4 | 64.2 | 629.16 | 254.28 | 13.68 |
40| 50| 162.4 | 64.2 | 654.84 | 254.28 | 14.2384 |
50| 60| 162.4 | 67.08 | 2683.2 | 254.28 | 58.3416 |
60| 70| 162.4 | 85.26 | 4348.26 | 254.28 | 94.5454 |
Wind Load Calculation: Step: 16 11:29pm Jul 11,2023
70| 80| 162.4 | 102.48 | 40992 | 254.28 | 891.3 |

80| 90| 162.4 | 102.49 | 1882.62 | 254.28 | 40.9343 |
----------------------------------------------------------------------------

Earthquake Load Calculation: Step: 17 11:29pm Jul 11,2023
Earthquake Load Calculation Results:
Seismic Analysis Results per IS 1893 (Part 4): 2015 + 2018 Amendment 2
Importance Factor as Entered by User I 1.5000

Zone Number 3
Soil Type Medium Soil

Response reduction factor (Force factor) R 3.0000
Time Period of Vibration ( program or user ) 0.0303 Seconds
Value of Sa/g from Annex B 2.5000
Percent Damping 2.0 %
Considering MCE for load determination No
Horizontal Seismic Coefficient per 7.3.2 [Ah]:

= ( Z / 2 ) ( Sa / g * DampVal ) / ( R / I )
= ( 0.16/2 ) ( 2.5 * 1.4 )/( 2.0 )
= 0.140
Earthquake Element Load, for the first Element:

= Earthquake Weight * Ah * Scalar
= 485.14 * 0.14 * 1.3
= 88.3 kgf
Vertical load per 7.4:

= 2/3 * Ah * W * Scalar
= 2/3 * 0.14 * 4851 * 1.3
= 588.6 kgf
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | cm | kgf | kgf |
-------------------------------------------------
10| 20| 26.75 | 485.136 | 88.2948 |
20| 30| 26.75 | 485.136 | 88.2948 |
30| 40| 26.75 | 485.136 | 88.2948 |
40| 50| 26.75 | 485.136 | 88.2948 |
50| 60| 26.75 | 485.136 | 88.2948 |
60| 70| 26.75 | 485.136 | 88.2948 |
70|Sadl| 41.5 | 485.136 | 88.2948 |
Sadl| 80| 41.5 | 485.136 | 88.2948 |
70| 80| 41.5 | 485.136 | 88.2948 |
80| 90| 41.5 | 485.136 | 88.2948 |
-------------------------------------------------
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 1.300.

Center of Gravity Calculation: Step: 18 11:29pm Jul 11,2023
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of the Saddles 383.352 cm

Center of Gravity of the Liquid 325.832 cm
Center of Gravity of the Nozzles 390.623 cm
Center of Gravity of the Tubesheet(s) 107.600 cm
Center of Gravity of the Tubes 334.200 cm
Center of Gravity of Bare Shell New and Cold 293.614 cm

Center of Gravity of Bare Shell Corroded 293.614 cm
Vessel CG in the Operating Condition 311.430 cm

Vessel CG in the Fabricated (Shop/Empty) Condition 302.896 cm
Vessel CG in the Test Condition 319.856 cm

Saddle Calcs: Bundle Pull New: Step: 19 11:29pm Jul 11,2023
ASME VIII Division 2 Horizontal Vessel Analysis, Left Saddle:
Horizontal Vessel Stress Calculations : Bundle Pull, New Condition
Input and Calculated Values:
Vessel Mean Radius Rm 421.00 mm

Shell Thickness used in this Case t 12.000 mm
Stiffened Vessel Length per 4.15.6 L 505.20 cm
Distance from Saddle to Vessel tangent a1 or a 260.00 mm
Saddle Width b1 or b 200.00 mm

Saddle Bearing Angle delta or theta 120.00 degrees
Wear Plate Width b2 or b1 315.00 mm

Wear Plate Bearing Angle delta2 or theta1 132.00 degrees
Wear Plate Thickness e2 or tr 10.0 mm
Wear Plate Allowable Stress fw or Sr 1406.10 kgf/cm²
Shell Allowable Stress used in Calculation 1406.10 kgf/cm²

Head Allowable Stress used in Calculation 1229.84 kgf/cm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Distance from Saddle Base to Centerline B 624.00 mm

Coefficient of Friction mu 0.00
Tube Bundle Pull out Force 75.00 kgf

Tube Bundle Pull out Force Impact Factor 2.000
Apply Bundle Pull out Force to Fixed Saddle only Yes
Saddle Force Q, + Bundle Pull, Force 2175.96 kgf
Pressure used in Analysis P 0.000 kgf/cm²
Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm² | kgf/cm² |
------------------------------------------------------------------
Long. Stress at Top of Midspan -33.23 | -2003.75 |
Long. Stress at Top of Midspan 33.23 | 1406.10 |
Long. Stress at Bottom of Midspan 33.23 | 1406.10 |
Long. Stress at Top of Saddles -1.27 | -2003.75 |
Long. Stress at Top of Saddles 1.27 | 1406.10 |
Long. Stress at Bottom of Saddles 0.70 | 1406.10 |
----------------------------------------------------------------
Tangential Shear in Shell 45.23 | 967.45 |
Circ. Stress at Horn of Saddle 23.15 | 2109.15 |
Circ. Compressive Stress in Shell 2.42 | 1406.10 |
----------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Bundle pull out Force:
Saddle Reaction Force due to Bundle Pull out Force [Fwl]:

= Bundle Pull Out Force * Impact Factor * B / Ls
= 75 * 2.0 * 624.0/3585.0005
= 26.1 kgf
Load Combination Results for Tube Bundle Pull Out [Q]:

= Saddle Load + max( Fwl, Fwt, Fsl, Fst )
= 2150 + max( 26, 0, 0, 0 )
= 2176.0 kgf
Summary of Loads at the Base of this Saddle:

Vertical Load (including saddle weight) 2270.19 kgf
Transverse Shear Load 0.00 kgf

Longitudinal Shear Load 150.00 kgf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
Saddle Dimension [E]:

= min( 2( ShellID/2 + t + WearPadThickness )sin(θ/2 ), 2*Rm )
= min( 2( 830.0/2 + 12.0 + 10.0 )sin( 120.0/2 ), 2*421.0 )
= 756.906 mm
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0225 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0185
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm/2.
Moment per Equation 4.15.1 [M1]:

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -2176*26.0[1-(1-26.0/505.2+(42.1²-0.0²)/
(2*26.0*505.2))/(1+(4*0.0)/(3*505.2))]
= 9.1 kgf-m.

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 2176*505/4(1+2(42²-0²)/(505²))/(1+(4*0)/
(3*505))-4*26/505
= 2220.7 kgf-m.
Longitudinal Stress at Top of Shell (4.15.4) [sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.0 * 421.0/(2*12.0) - 2220.7/(pi*421.0²*12.0)
= -33.23 kgf/cm²
Longitudinal Stress at Bottom of Shell (4.15.5) [sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0.0 * 421.0/(2 * 12.0) + 2220.7/(pi * 421.0² * 12.0 )
= 33.23 kgf/cm²
Longitudinal Stress at Top of Shell at Support (4.15.8) [sigma✱3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.0*421.0/(2*12.0)-9.1/(0.1066*pi*421.0²*12.0)
= -1.27 kgf/cm²
Longitudinal Stress at Bottom of Shell at Support (4.15.9) [sigma✱4]:

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 0.0*421.0/(2*12.0)+9.1/(0.1923*pi*421.0²*12.0)
= 0.70 kgf/cm²
Maximum Shear Force in the Saddle (4.15.3) [T]:

= Q(L-2a)/(L+(4*hm/3))
= 2176( 505.2 - 2 * 26.0)/(505.2 + ( 4 * 0.0/3))
= 1952.0 kgf
Shear Stress in the shell no rings, not stiffened (4.15.12) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 1951.99/( 421.0 * 12.0 )
= 45.23 kgf/cm²
Decay Length (4.15.20) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 421.0 * 12.0 )
= 55.440 mm
Effective reinforcing plate width (4.15.24) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 421.0 * 12.0 ), 2 * 26.0 )
= 310.88 mm
Wear Plate/Shell Stress ratio (4.15.26) [eta]:

= 1.0000 Materials are the same, bundle pull case
Circumferential Stress at Saddle Base with Wear Plate (4.15.25) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 2176 * 0.1/( 310.881( 12.0 + 1.0 * 10.0 ) )
= -2.42 kgf/cm²
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.28) [sigma7,r]:

= -Q/(4(t+eta*tr)b1) - 3*K7*Q/(2(t+eta*tr)²)
= -2176/(4(12.0 + 1.0 * 10.0)310.881) -
3 * 0.023 * 2176/(2(12.0 + 1.0 * 10.0)²)
= -23.15 kgf/cm²
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 808.0000 mm
Baseplate Thickness Bpthk 20.0000 mm
Baseplate Width Bpwid 255.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 3
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Saddle Yield Stress Sy 1815.1 kgf
Height of Web at Center Hw,c 306.0 mm
Friction Coefficient mu 0.000
Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)
Inertia of Shell [ShellInertia]:

= (( 1.56 * sqrt( R * t ) + WearPlateWidth )t3 )/12
= (( 1.56 * sqrt( 415.0 * 12.0 ) + 315.0 )12.03 )/12
= 6.121 cm^4
Resolved Inertia for the Shell [I,shell]:

= ShellInertia + AShell( C1 - Y )2
= 6.121 + 51.011( 84.897 - 6.0 )2
= 3181.382 cm^4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 425.1 | 12.0 | 6.0 | 51.0 | 30606.3 | 0.318E+04 |
Wearplate 315.0 | 10.0 | 17.0 | 31.5 | 53550.0 | 0.145E+04 |
Web 10.0 | 167.0 | 105.5 | 16.7 | 176184.9 | 459. |
BasePlate 255.0 | 20.0 | 199.0 | 51.0 | 1014899.8 | 0.666E+04 |
Totals ... | ... | ... | 150.2 | 1275241.0 | 0.118E+05 |
Distance to Centroid [C1]:

= AY / A
= 1275241/150.211
= 84.897 mm
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0
Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035
Saddle Splitting Force [Fh]:

= K1 * Q
= 0.204 * 2175.956
= 442.8541 kgf
Tension Stress, St = ( Fh/As ) = 4.4643 kgf/cm²

Allowed Stress, Sa = 0.6 * Yield Str = 1089.0599 kgf/cm²
Saddle Splitting Dimension [d]:

= B - R * sin(theta/2)/(theta/2 in radians)
= 624.0 - 415.0 * sin(120.0/2)/1.0472
= 280.798 mm
Bending Moment, M = Fh * d = 124.3526 kgf-m.
Bending Stress, Sb = ( M * C1 / I ) = 8.9832 kgf/cm²

Allowed Stress, Sa = 2/3 * Yield Str = 1210.0667 kgf/cm²
Minimum Thickness of Baseplate per Moss:
The maximum of 2/3*Yield and the Saddle Allowable Stress value was used
to determine the baseplate thickness.
= sqrt( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))

= sqrt( 3(2176 + 94)255.0/( 4 * 808.0 * 1406.1 ))
= 6.182 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120.0/2 )( 415.0 + 12.0 + 10.0 )
= 756.906 mm
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 756.9062/( 3 - 1 )
= 378.453 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 378.4531 * 255.0/2
= 482.528 cm²
Bearing Pressure [Bp]:

= Q / ( BasePlateLength * BasePlateWidth )
= 2175.956/( 808.0 * 255.0 )
= 1.056 kgf/cm²
Axial Load [P]:

= Ap * Bp
= 482.5 * 1.06
= 509.590 kgf
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 19.0 + 18.923
= 37.923 cm²
Compressive Stress [Sc]:

= P/Ar
= 509.6/37.9227
= 13.438 kgf/cm²
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 200.0 | ... | 20.0 | ... | 667. |
Rib dimension [D]:

= Saddle Width - Web Thickness
= 200.0 - 10.0
= 190.000 mm
Distance to Centroid from Datum [ytot]:

= AY / A
= 0.0/37.923
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm
Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 666.7/37.923 )
= 41.928 mm
Length of Outer Rib [L]:

= Saddle Height - cos( theta/2 )( radius + shlthk + wpdthk ) - bpthk
= 624.0 - cos( 120.0/2 )( 415.0 + 12.0 + 10.0 ) - 20.0
= 385.500 mm
Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 2038900/1815.1 )
= 148.906
Slenderness ratio [KL/r]:

= KL/r
= 1 * 385.5/41.928
= 9.194
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
= 150.0/( 2 * 808.0 ) * 378.453 * 385.5/2
= 6.771 kgf-m.
Compressive Allowable, KL/r < Cc ( 9.1943 < 148.9061 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 9.19 )²/(2 * 148.91² ))1815/
( 5/3+3*(9.19)/(8* 148.91)-( 9.19³)/(8*148.91³)
= 1072 kgf/cm²
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 13.44/1072.11 + ( 6.77 * 100.0/6666667 )/1210.07
= 0.021
Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 190.0 | 0.0 | 19.0 | 0.0 | 667. |
Web 378.5 | 10.0 | 0.0 | 37.8 | 0.0 | 3.15 |
Totals ... | ... | ... | 56.8 | ... | 670. |

= AY / A
= 0.0/56.845
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm
Length of Inner Rib [L]:

= Saddle Height - Outside Radius - Bpthk
= 624.0 - cos( 437.0/2 )( 20.0 + 0.0 + 0.0 ) - 0.0
= 167.000 mm

= sqrt( 669.7/56.845 )
= 34.325 mm

= KL/r
= 1 * 167.0/34.325
= 4.865
Unit Force [Force,u]:

= Fl / ( 2 * Baseplate Length )
= 150.0/( 2 * 808.0 )
= 0.093 kgf/mm
Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 0.093 * 378.453 * 167.0
= 5.866 kgf-m.
Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

= Bending Moment / Section Modulus
= 5.866/66973.703
= 8.759 kgf/cm²
= ( 1-( 4.87 )²/(2 * 148.91² ))1815/
( 5/3+3*(4.87)/(8* 148.91)-( 4.87³)/(8*148.91³)
= 1081 kgf/cm²
AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 17.04/1080.54 + ( 5.87 * 100.0/669.736 )/1210.07
= 0.023
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B7
Bolt Allowable Stress Stba 1757.68 kgf/cm²
Bolt Corrosion Allowance Bca 0.0 mm

Distance from Bolts to Edge Edgedis 50.8 mm
Nominal Bolt Diameter Bnd 24.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 1406.10 kgf/cm²
Area Available in a Single Bolt BltArea 3.1275 cm²
Saddle Load QO (Weight) QO 2270.2 kgf
Saddle Load QL (Wind/Seismic contribution) QL 26.1 kgf
Maximum Transverse Force Ft 0.0 kgf
Maximum Longitudinal Force Fl 26.1 kgf
Saddle Bolted to Steel Foundation No
Shear Stress in a Single Bolt, Longitudinal Direction [taub,l]:

= Fl / ( Bolt Area * Number of Bolts )
= 26/( 3.13 * 4 )
= 2.1 kgf/cm². Must be less than 1054.6 kgf/cm².
Shear Stress in a Single Bolt, Transverse Direction [taub,t]:

= Ft / ( Bolt Area * Number of Bolts )
= 0/( 3.13 * 4 )
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / ( BoltShearAllowable * Nbolts )
= 26.11/(1054.61 * 4.0)
= 0.0062 cm²
Bolt Area due to Transverse Load:
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 624.0 * 0.0 + 0.0
= 0.00 kgf-m.
Eccentricity (e):
= Rmom / QO
= 0.0/2270.19
= 0.00 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0, 0.0062, 0.0]
= 0.0062 cm²
ASME VIII Division 2 Horizontal Vessel Analysis, Right Saddle:



Inside or Mean Depth of Head Hi or hm 21.35 cm




------------------------------------------------------------------
Long. Stress at Bottom of Saddles -0.85 | -2003.75 |
----------------------------------------------------------------
----------------------------------------------------------------

= 75 * 2.0 * 624.0/3585.0005
= 26.1 kgf

= 743 + max( 26, 0, 0, 0 )
= 769.4 kgf


= min( 2( 830.0/2 + 12.0 + 10.0 )sin( 120.0/2 ), 2*421.0 )
= 756.906 mm

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011

K5 = 0.7603 K6 = 0.0529 K7 = 0.0225 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0185

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -769*26.0[1-(1-26.0/505.2+(42.1²-21.352²)/
(2*26.0*505.2))/(1+(4*21.35)/(3*505.2))]
= -10.9 kgf-m.

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 769*505/4(1+2(42²-21²)/(505²))/(1+(4*21)/
(3*505))-4*26/505
= 729.3 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.0 * 421.0/(2*12.0) - 729.3/(pi*421.0²*12.0)
= -10.91 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0.0 * 421.0/(2 * 12.0) + 729.3/(pi * 421.0² * 12.0 )
= 10.91 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.0*421.0/(2*12.0)--10.9/(0.1066*pi*421.0²*12.0)
= 1.53 kgf/cm²

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 0.0*421.0/(2*12.0)+-10.9/(0.1923*pi*421.0²*12.0)
= -0.85 kgf/cm²

= Q(L-2a)/(L+(4*hm/3))
= 769( 505.2 - 2 * 26.0)/(505.2 + ( 4 * 21.35/3))
= 653.3 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 653.34/( 421.0 * 12.0 )
= 15.14 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 421.0 * 12.0 )
= 55.440 mm

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 421.0 * 12.0 ), 2 * 26.0 )
= 310.88 mm


= -K5 * Q * k / ( B1( t + eta * tr ) )

= - 0.7603 * 769 * 0.1/( 310.881( 12.0 + 1.0 * 10.0 ) )
= -0.86 kgf/cm²

= -769/(4(12.0 + 1.0 * 10.0)310.881) -
3 * 0.023 * 769/(2(12.0 + 1.0 * 10.0)²)
= -8.19 kgf/cm²


= (( 1.56 * sqrt( 415.0 * 12.0 ) + 315.0 )12.03 )/12
= 6.121 cm^4

= 6.121 + 51.011( 84.897 - 6.0 )2
= 3181.382 cm^4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 425.1 | 12.0 | 6.0 | 51.0 | 30606.3 | 0.318E+04 |
Wearplate 315.0 | 10.0 | 17.0 | 31.5 | 53550.0 | 0.145E+04 |
Web 10.0 | 167.0 | 105.5 | 16.7 | 176184.9 | 459. |
BasePlate 255.0 | 20.0 | 199.0 | 51.0 | 1014899.8 | 0.666E+04 |
Totals ... | ... | ... | 150.2 | 1275241.0 | 0.118E+05 |

= AY / A
= 1275241/150.211
= 84.897 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 769.35
= 156.5795 kgf


= 624.0 - 415.0 * sin(120.0/2)/1.0472
= 280.798 mm


= sqrt( 3(769 + 94)255.0/( 4 * 808.0 * 1406.1 ))
= 3.813 mm

= 2 * cos( 90 - 120.0/2 )( 415.0 + 12.0 + 10.0 )
= 756.906 mm

= 756.9062/( 3 - 1 )
= 378.453 mm

= e * Bpwid / 2
= 378.4531 * 255.0/2
= 482.528 cm²

= 769.35/( 808.0 * 255.0 )
= 0.373 kgf/cm²
Axial Load [P]:

= Ap * Bp
= 482.5 * 0.37
= 180.175 kgf

= 19.0 + 18.923
= 37.923 cm²

= P/Ar
= 180.2/37.9227
= 4.751 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 200.0 | ... | 20.0 | ... | 667. |
Rib dimension [D]:

= 200.0 - 10.0
= 190.000 mm

= AY / A
= 0.0/37.923
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 666.7/37.923 )
= 41.928 mm

= 624.0 - cos( 120.0/2 )( 415.0 + 12.0 + 10.0 ) - 20.0
= 385.500 mm

= sqrt( 2 * pi² * 2038900/1815.1 )
= 148.906

= KL/r
= 1 * 385.5/41.928
= 9.194

= Fl /( 2 * Bplen ) * e * L / 2
= 150.0/( 2 * 808.0 ) * 378.453 * 385.5/2
= 6.771 kgf-m.
= ( 1-( 9.19 )²/(2 * 148.91² ))1815/
( 5/3+3*(9.19)/(8* 148.91)-( 9.19³)/(8*148.91³)
= 1072 kgf/cm²

= 4.75/1072.11 + ( 6.77 * 100.0/6666667 )/1210.07
= 0.013

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 190.0 | 0.0 | 19.0 | 0.0 | 667. |
Web 378.5 | 10.0 | 0.0 | 37.8 | 0.0 | 3.15 |
Totals ... | ... | ... | 56.8 | ... | 670. |

= AY / A
= 0.0/56.845
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 624.0 - cos( 437.0/2 )( 20.0 + 0.0 + 0.0 ) - 0.0
= 167.000 mm

= sqrt( 669.7/56.845 )
= 34.325 mm

= KL/r
= 1 * 167.0/34.325
= 4.865

= 150.0/( 2 * 808.0 )
= 0.093 kgf/mm

= 0.093 * 378.453 * 167.0
= 5.866 kgf-m.

= 5.866/66973.703
= 8.759 kgf/cm²
= ( 1-( 4.87 )²/(2 * 148.91² ))1815/
( 5/3+3*(4.87)/(8* 148.91)-( 4.87³)/(8*148.91³)
= 1081 kgf/cm²

= 6.03/1080.54 + ( 5.87 * 100.0/669.736 )/1210.07
= 0.013


= 26/( 3.13 * 4 )

= 0/( 3.13 * 4 )


= 26.11/(1054.61 * 4.0)
= 0.0062 cm²

= 624.0 * 0.0 + 0.0
= 0.00 kgf-m.
Eccentricity (e):
= Rmom / QO
= 0.0/863.59

= 0 (No Uplift)

= max[0.0, 0.0062, 0.0]
= 0.0062 cm²
Review notes about nozzle loadings and supports in the Warnings report.

Saddle Calcs: Bundle Pull Cor: Step: 20 11:29pm Jul 11,2023
Horizontal Vessel Stress Calculations : Bundle Pull, Corroded Condition







------------------------------------------------------------------
Long. Stress at Top of Saddles -1.27 | -2003.75 |
----------------------------------------------------------------
----------------------------------------------------------------

= 75 * 2.0 * 624.0/3585.0005
= 26.1 kgf

= 2150 + max( 26, 0, 0, 0 )
= 2176.0 kgf



= min( 2( 830.0/2 + 12.0 + 10.0 )sin( 120.0/2 ), 2*421.0 )
= 756.906 mm

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0225 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0185

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -2176*26.0[1-(1-26.0/505.2+(42.1²-0.0²)/
(2*26.0*505.2))/(1+(4*0.0)/(3*505.2))]
= 9.1 kgf-m.

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 2176*505/4(1+2(42²-0²)/(505²))/(1+(4*0)/
(3*505))-4*26/505
= 2220.7 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.0 * 421.0/(2*12.0) - 2220.7/(pi*421.0²*12.0)
= -33.23 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0.0 * 421.0/(2 * 12.0) + 2220.7/(pi * 421.0² * 12.0 )
= 33.23 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.0*421.0/(2*12.0)-9.1/(0.1066*pi*421.0²*12.0)
= -1.27 kgf/cm²

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 0.0*421.0/(2*12.0)+9.1/(0.1923*pi*421.0²*12.0)
= 0.70 kgf/cm²

= Q(L-2a)/(L+(4*hm/3))
= 2176( 505.2 - 2 * 26.0)/(505.2 + ( 4 * 0.0/3))
= 1952.0 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 1951.99/( 421.0 * 12.0 )
= 45.23 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 421.0 * 12.0 )
= 55.440 mm

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 421.0 * 12.0 ), 2 * 26.0 )
= 310.88 mm


= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 2176 * 0.1/( 310.881( 12.0 + 1.0 * 10.0 ) )
= -2.42 kgf/cm²

= -2176/(4(12.0 + 1.0 * 10.0)310.881) -
3 * 0.023 * 2176/(2(12.0 + 1.0 * 10.0)²)
= -23.15 kgf/cm²


= (( 1.56 * sqrt( 415.0 * 12.0 ) + 315.0 )12.03 )/12
= 6.121 cm^4

= 6.121 + 51.011( 84.897 - 6.0 )2
= 3181.382 cm^4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 425.1 | 12.0 | 6.0 | 51.0 | 30606.3 | 0.318E+04 |
Wearplate 315.0 | 10.0 | 17.0 | 31.5 | 53550.0 | 0.145E+04 |
Web 10.0 | 167.0 | 105.5 | 16.7 | 176184.9 | 459. |
BasePlate 255.0 | 20.0 | 199.0 | 51.0 | 1014899.8 | 0.666E+04 |
Totals ... | ... | ... | 150.2 | 1275241.0 | 0.118E+05 |

= AY / A
= 1275241/150.211
= 84.897 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 2175.956
= 442.8541 kgf


= 624.0 - 415.0 * sin(120.0/2)/1.0472
= 280.798 mm


= sqrt( 3(2176 + 94)255.0/( 4 * 808.0 * 1406.1 ))
= 6.182 mm

= 2 * cos( 90 - 120.0/2 )( 415.0 + 12.0 + 10.0 )
= 756.906 mm

= 756.9062/( 3 - 1 )
= 378.453 mm

= e * Bpwid / 2
= 378.4531 * 255.0/2
= 482.528 cm²

= 2175.956/( 808.0 * 255.0 )
= 1.056 kgf/cm²
Axial Load [P]:

= Ap * Bp
= 482.5 * 1.06
= 509.590 kgf

= 19.0 + 18.923
= 37.923 cm²

= P/Ar
= 509.6/37.9227
= 13.438 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 200.0 | ... | 20.0 | ... | 667. |
Rib dimension [D]:

= 200.0 - 10.0
= 190.000 mm

= AY / A
= 0.0/37.923
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 666.7/37.923 )
= 41.928 mm

= 624.0 - cos( 120.0/2 )( 415.0 + 12.0 + 10.0 ) - 20.0
= 385.500 mm

= sqrt( 2 * pi² * 2038900/1815.1 )
= 148.906

= KL/r
= 1 * 385.5/41.928
= 9.194

= Fl /( 2 * Bplen ) * e * L / 2
= 150.0/( 2 * 808.0 ) * 378.453 * 385.5/2
= 6.771 kgf-m.
= ( 1-( 9.19 )²/(2 * 148.91² ))1815/
( 5/3+3*(9.19)/(8* 148.91)-( 9.19³)/(8*148.91³)
= 1072 kgf/cm²

= 13.44/1072.11 + ( 6.77 * 100.0/6666667 )/1210.07
= 0.021


B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 190.0 | 0.0 | 19.0 | 0.0 | 667. |
Web 378.5 | 10.0 | 0.0 | 37.8 | 0.0 | 3.15 |
Totals ... | ... | ... | 56.8 | ... | 670. |

= AY / A
= 0.0/56.845
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 624.0 - cos( 437.0/2 )( 20.0 + 0.0 + 0.0 ) - 0.0
= 167.000 mm

= sqrt( 669.7/56.845 )
= 34.325 mm

= KL/r
= 1 * 167.0/34.325
= 4.865

= 150.0/( 2 * 808.0 )
= 0.093 kgf/mm

= 0.093 * 378.453 * 167.0
= 5.866 kgf-m.

= 5.866/66973.703
= 8.759 kgf/cm²
= ( 1-( 4.87 )²/(2 * 148.91² ))1815/
( 5/3+3*(4.87)/(8* 148.91)-( 4.87³)/(8*148.91³)
= 1081 kgf/cm²

= 17.04/1080.54 + ( 5.87 * 100.0/669.736 )/1210.07
= 0.023



= 26/( 3.13 * 4 )

= 0/( 3.13 * 4 )


= 26.11/(1054.61 * 4.0)
= 0.0062 cm²

= 624.0 * 0.0 + 0.0
= 0.00 kgf-m.
Eccentricity (e):
= Rmom / QO
= 0.0/2270.19

= 0 (No Uplift)

= max[0.0, 0.0062, 0.0]
= 0.0062 cm²







------------------------------------------------------------------
Long. Stress at Bottom of Saddles -0.85 | -2003.75 |
----------------------------------------------------------------
----------------------------------------------------------------

= 75 * 2.0 * 624.0/3585.0005
= 26.1 kgf

= 743 + max( 26, 0, 0, 0 )
= 769.4 kgf


= min( 2( 830.0/2 + 12.0 + 10.0 )sin( 120.0/2 ), 2*421.0 )
= 756.906 mm

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011

K5 = 0.7603 K6 = 0.0529 K7 = 0.0225 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0185

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -769*26.0[1-(1-26.0/505.2+(42.1²-21.352²)/
(2*26.0*505.2))/(1+(4*21.35)/(3*505.2))]
= -10.9 kgf-m.

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 769*505/4(1+2(42²-21²)/(505²))/(1+(4*21)/
(3*505))-4*26/505
= 729.3 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 0.0 * 421.0/(2*12.0) - 729.3/(pi*421.0²*12.0)
= -10.91 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 0.0 * 421.0/(2 * 12.0) + 729.3/(pi * 421.0² * 12.0 )
= 10.91 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 0.0*421.0/(2*12.0)--10.9/(0.1066*pi*421.0²*12.0)
= 1.53 kgf/cm²

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 0.0*421.0/(2*12.0)+-10.9/(0.1923*pi*421.0²*12.0)
= -0.85 kgf/cm²

= Q(L-2a)/(L+(4*hm/3))
= 769( 505.2 - 2 * 26.0)/(505.2 + ( 4 * 21.35/3))
= 653.3 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 653.34/( 421.0 * 12.0 )
= 15.14 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 421.0 * 12.0 )
= 55.440 mm

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 421.0 * 12.0 ), 2 * 26.0 )
= 310.88 mm


= -K5 * Q * k / ( B1( t + eta * tr ) )

= - 0.7603 * 769 * 0.1/( 310.881( 12.0 + 1.0 * 10.0 ) )
= -0.86 kgf/cm²

= -769/(4(12.0 + 1.0 * 10.0)310.881) -
3 * 0.023 * 769/(2(12.0 + 1.0 * 10.0)²)
= -8.19 kgf/cm²


= (( 1.56 * sqrt( 415.0 * 12.0 ) + 315.0 )12.03 )/12
= 6.121 cm^4

= 6.121 + 51.011( 84.897 - 6.0 )2
= 3181.382 cm^4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 425.1 | 12.0 | 6.0 | 51.0 | 30606.3 | 0.318E+04 |
Wearplate 315.0 | 10.0 | 17.0 | 31.5 | 53550.0 | 0.145E+04 |
Web 10.0 | 167.0 | 105.5 | 16.7 | 176184.9 | 459. |
BasePlate 255.0 | 20.0 | 199.0 | 51.0 | 1014899.8 | 0.666E+04 |
Totals ... | ... | ... | 150.2 | 1275241.0 | 0.118E+05 |

= AY / A
= 1275241/150.211
= 84.897 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 769.35
= 156.5795 kgf


= 624.0 - 415.0 * sin(120.0/2)/1.0472
= 280.798 mm


= sqrt( 3(769 + 94)255.0/( 4 * 808.0 * 1406.1 ))
= 3.813 mm

= 2 * cos( 90 - 120.0/2 )( 415.0 + 12.0 + 10.0 )
= 756.906 mm

= 756.9062/( 3 - 1 )
= 378.453 mm

= e * Bpwid / 2
= 378.4531 * 255.0/2
= 482.528 cm²

= 769.35/( 808.0 * 255.0 )
= 0.373 kgf/cm²
Axial Load [P]:

= Ap * Bp
= 482.5 * 0.37
= 180.175 kgf

= 19.0 + 18.923
= 37.923 cm²

= P/Ar
= 180.2/37.9227
= 4.751 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 200.0 | ... | 20.0 | ... | 667. |
Rib dimension [D]:

= 200.0 - 10.0
= 190.000 mm

= AY / A
= 0.0/37.923
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 666.7/37.923 )
= 41.928 mm

= 624.0 - cos( 120.0/2 )( 415.0 + 12.0 + 10.0 ) - 20.0
= 385.500 mm

= sqrt( 2 * pi² * 2038900/1815.1 )
= 148.906

= KL/r
= 1 * 385.5/41.928
= 9.194

= Fl /( 2 * Bplen ) * e * L / 2
= 150.0/( 2 * 808.0 ) * 378.453 * 385.5/2
= 6.771 kgf-m.
= ( 1-( 9.19 )²/(2 * 148.91² ))1815/
( 5/3+3*(9.19)/(8* 148.91)-( 9.19³)/(8*148.91³)
= 1072 kgf/cm²

= 4.75/1072.11 + ( 6.77 * 100.0/6666667 )/1210.07
= 0.013

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 190.0 | 0.0 | 19.0 | 0.0 | 667. |
Web 378.5 | 10.0 | 0.0 | 37.8 | 0.0 | 3.15 |
Totals ... | ... | ... | 56.8 | ... | 670. |

= AY / A
= 0.0/56.845
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 624.0 - cos( 437.0/2 )( 20.0 + 0.0 + 0.0 ) - 0.0
= 167.000 mm

= sqrt( 669.7/56.845 )
= 34.325 mm

= KL/r
= 1 * 167.0/34.325
= 4.865

= 150.0/( 2 * 808.0 )
= 0.093 kgf/mm

= 0.093 * 378.453 * 167.0
= 5.866 kgf-m.

= 5.866/66973.703
= 8.759 kgf/cm²
= ( 1-( 4.87 )²/(2 * 148.91² ))1815/
( 5/3+3*(4.87)/(8* 148.91)-( 4.87³)/(8*148.91³)
= 1081 kgf/cm²

= 6.03/1080.54 + ( 5.87 * 100.0/669.736 )/1210.07
= 0.013


= 26/( 3.13 * 4 )

= 0/( 3.13 * 4 )


= 26.11/(1054.61 * 4.0)
= 0.0062 cm²

= 624.0 * 0.0 + 0.0
= 0.00 kgf-m.
Eccentricity (e):
= Rmom / QO
= 0.0/863.59

= 0 (No Uplift)

= max[0.0, 0.0062, 0.0]
= 0.0062 cm²

Saddle Calcs: Operating Case: Step: 21 11:29pm Jul 11,2023
Horizontal Vessel Stress Calculations : Operating Case





Saddle Force Q, Operating Case 5141.11 kgf

------------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Wind or Seismic:
Transverse Saddle Reaction Force [Fwt]:

= Ftr( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0( 1247.0/2 + 0 ) * 624.0/756.9062
= 1542.1 kgf
Longitudinal Saddle Reaction Force [Fwl]:

= max( Fl, Sum of X Forces) * B / Ls
= max( 209.74, 0 ) * 624.0/3585.0005
= 36.5 kgf
Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) * B / Ls
= max( 882.95, 0 ) * 624.0/3585.0005
= 153.7 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.0( 883/2 + 0 ) * 624.0/756.9062
= 1091.9 kgf
Load Combination Results for Q + Wind or Seismic [Q]:

= 3599 + max( 37, 1542, 154, 1092 )
= 5141.1 kgf
Longitudinal Wind Force [Fl]:

= WindScalar * WindPress( Platform Area + ( pi/4( OD * WindDiaMult )2 ) )
= 1.0 * 2493.625( 0.0 + pi/4( 0.854 * 1.2 )2 )
= 2056.849 N


= min( 2( 830.0/2 + 12.0 + 10.0 )sin( 120.0/2 ), 2*421.0 )
= 756.906 mm

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0225 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0185

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -5141*26.0[1-(1-26.0/505.2+(42.1²-0.0²)/
(2*26.0*505.2))/(1+(4*0.0)/(3*505.2))]
= 21.4 kgf-m.

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 5141*505/4(1+2(42²-0²)/(505²))/(1+(4*0)/
(3*505))-4*26/505
= 5246.7 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 37.024 * 421.0/(2*12.0) - 5246.7/(pi*421.0²*12.0)
= 570.95 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 37.024 * 421.0/(2 * 12.0) + 5246.7/(pi * 421.0² * 12.0 )
= 727.99 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 37.024*421.0/(2*12.0)-21.4/(0.1066*pi*421.0²*12.0)
= 646.46 kgf/cm²

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 37.024*421.0/(2*12.0)+21.4/(0.1923*pi*421.0²*12.0)
= 651.13 kgf/cm²

= Q(L-2a)/(L+(4*hm/3))
= 5141( 505.2 - 2 * 26.0)/(505.2 + ( 4 * 0.0/3))
= 4611.9 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 4611.94/( 421.0 * 12.0 )
= 106.87 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 421.0 * 12.0 )
= 55.440 mm

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 421.0 * 12.0 ), 2 * 26.0 )
= 310.88 mm

= min( Sr/S, 1 )
= min( 1406.1/1406.1, 1 )
= 1.0000

= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 5141 * 0.1/( 310.881( 12.0 + 1.0 * 10.0 ) )
= -5.71 kgf/cm²

= -5141/(4(12.0 + 1.0 * 10.0)310.881) -
3 * 0.023 * 5141/(2(12.0 + 1.0 * 10.0)²)
= -54.70 kgf/cm²
Distance between Saddle Supports [Ls]:

= 3585.0 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls( Design Temperature - Ambient Temperature )
= 0.000016 * 3585.0( 80.0 - 21.1 )
= 3.363 mm


= (( 1.56 * sqrt( 415.0 * 12.0 ) + 315.0 )12.03 )/12
= 6.121 cm^4

= 6.121 + 51.011( 84.897 - 6.0 )2
= 3181.382 cm^4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 425.1 | 12.0 | 6.0 | 51.0 | 30606.3 | 0.318E+04 |
Wearplate 315.0 | 10.0 | 17.0 | 31.5 | 53550.0 | 0.145E+04 |
Web 10.0 | 167.0 | 105.5 | 16.7 | 176184.9 | 459. |
BasePlate 255.0 | 20.0 | 199.0 | 51.0 | 1014899.8 | 0.666E+04 |
Totals ... | ... | ... | 150.2 | 1275241.0 | 0.118E+05 |

= AY / A
= 1275241/150.211
= 84.897 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 5141.11
= 1046.3274 kgf


= 624.0 - 415.0 * sin(120.0/2)/1.0472
= 280.798 mm


= sqrt( 3(5141 + 94)255.0/( 4 * 808.0 * 1406.1 ))
= 9.388 mm

= 2 * cos( 90 - 120.0/2 )( 415.0 + 12.0 + 10.0 )
= 756.906 mm


= 756.9062/( 3 - 1 )
= 378.453 mm

= e * Bpwid / 2
= 378.4531 * 255.0/2
= 482.528 cm²

= 5141.11/( 808.0 * 255.0 )
= 2.495 kgf/cm²
Axial Load [P]:

= Ap * Bp
= 482.5 * 2.5
= 1204.003 kgf

= 19.0 + 18.923
= 37.923 cm²

= P/Ar
= 1204.0/37.9227
= 31.749 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 200.0 | ... | 20.0 | ... | 667. |
Rib dimension [D]:

= 200.0 - 10.0
= 190.000 mm

= AY / A
= 0.0/37.923
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 666.7/37.923 )
= 41.928 mm

= 624.0 - cos( 120.0/2 )( 415.0 + 12.0 + 10.0 ) - 20.0
= 385.500 mm

= sqrt( 2 * pi² * 2038900/1815.1 )
= 148.906

= KL/r
= 1 * 385.5/41.928
= 9.194

= Fl /( 2 * Bplen ) * e * L / 2
= 882.9/( 2 * 808.0 ) * 378.453 * 385.5/2
= 39.857 kgf-m.
= ( 1-( 9.19 )²/(2 * 148.91² ))1815/
( 5/3+3*(9.19)/(8* 148.91)-( 9.19³)/(8*148.91³)
= 1072 kgf/cm²

= 31.75/1072.11 + ( 39.86 * 100.0/6666667 )/1210.07
= 0.079

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 190.0 | 0.0 | 19.0 | 0.0 | 667. |
Web 378.5 | 10.0 | 0.0 | 37.8 | 0.0 | 3.15 |
Totals ... | ... | ... | 56.8 | ... | 670. |

= AY / A
= 0.0/56.845
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 624.0 - cos( 437.0/2 )( 20.0 + 0.0 + 0.0 ) - 0.0
= 167.000 mm

= sqrt( 669.7/56.845 )
= 34.325 mm

= KL/r
= 1 * 167.0/34.325
= 4.865

= 882.948/( 2 * 808.0 )
= 0.546 kgf/mm

= 0.546 * 378.453 * 167.0
= 34.532 kgf-m.

= 34.532/66973.703
= 51.561 kgf/cm²
= ( 1-( 4.87 )²/(2 * 148.91² ))1815/
( 5/3+3*(4.87)/(8* 148.91)-( 4.87³)/(8*148.91³)
= 1081 kgf/cm²

= 40.26/1080.54 + ( 34.53 * 100.0/669.736 )/1210.07
= 0.080


= 883/( 3.13 * 4 )

= 624/( 3.13 * 4 )


= 882.95/(1054.61 * 4.0)
= 0.2093 cm²

= 624.0 * 623.51 + 0.0
= 389.07 kgf-m.
Eccentricity (e):
= Rmom / QO
= 389.07/3693.28

= 0 (No Uplift)

= max[0.0, 0.2093, 0.0]
= 0.2093 cm²





Saddle Force Q, Operating Case 3194.55 kgf

------------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0( 1247.0/2 + 0 ) * 624.0/756.9062
= 1542.1 kgf

= max( 209.74, 0 ) * 624.0/3585.0005

= 36.5 kgf
Saddle Reaction Force due to Earthquake Fl [Fsl]:

= max( Fl, Sum of X Forces ) * B / Ls
= max( 882.95, 0 ) * 624.0/3585.0005
= 153.7 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.0( 883/2 + 0 ) * 624.0/756.9062
= 1091.9 kgf

= 1652 + max( 37, 1542, 154, 1092 )
= 3194.5 kgf

= 1.0 * 2493.625( 0.0 + pi/4( 0.854 * 1.2 )2 )
= 2056.849 N


= min( 2( 830.0/2 + 12.0 + 10.0 )sin( 120.0/2 ), 2*421.0 )
= 756.906 mm

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0225 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0185

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -3195*26.0[1-(1-26.0/505.2+(42.1²-21.352²)/
(2*26.0*505.2))/(1+(4*21.35)/(3*505.2))]
= -45.4 kgf-m.

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 3195*505/4(1+2(42²-21²)/(505²))/(1+(4*21)/
(3*505))-4*26/505
= 3028.3 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 37.024 * 421.0/(2*12.0) - 3028.3/(pi*421.0²*12.0)
= 604.15 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)

= 37.024 * 421.0/(2 * 12.0) + 3028.3/(pi * 421.0² * 12.0 )
= 694.79 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 37.024*421.0/(2*12.0)--45.4/(0.1066*pi*421.0²*12.0)
= 655.84 kgf/cm²

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 37.024*421.0/(2*12.0)+-45.4/(0.1923*pi*421.0²*12.0)
= 645.94 kgf/cm²

= Q(L-2a)/(L+(4*hm/3))
= 3195( 505.2 - 2 * 26.0)/(505.2 + ( 4 * 21.35/3))
= 2712.9 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 2712.86/( 421.0 * 12.0 )
= 62.86 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 421.0 * 12.0 )
= 55.440 mm

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 421.0 * 12.0 ), 2 * 26.0 )
= 310.88 mm

= min( Sr/S, 1 )
= min( 1406.1/1406.1, 1 )
= 1.0000

= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 3195 * 0.1/( 310.881( 12.0 + 1.0 * 10.0 ) )
= -3.55 kgf/cm²

= -3195/(4(12.0 + 1.0 * 10.0)310.881) -
3 * 0.023 * 3195/(2(12.0 + 1.0 * 10.0)²)
= -33.99 kgf/cm²



= (( 1.56 * sqrt( 415.0 * 12.0 ) + 315.0 )12.03 )/12
= 6.121 cm^4

= 6.121 + 51.011( 84.897 - 6.0 )2
= 3181.382 cm^4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 425.1 | 12.0 | 6.0 | 51.0 | 30606.3 | 0.318E+04 |
Wearplate 315.0 | 10.0 | 17.0 | 31.5 | 53550.0 | 0.145E+04 |
Web 10.0 | 167.0 | 105.5 | 16.7 | 176184.9 | 459. |
BasePlate 255.0 | 20.0 | 199.0 | 51.0 | 1014899.8 | 0.666E+04 |
Totals ... | ... | ... | 150.2 | 1275241.0 | 0.118E+05 |

= AY / A
= 1275241/150.211
= 84.897 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 3194.549
= 650.1599 kgf


= 624.0 - 415.0 * sin(120.0/2)/1.0472
= 280.798 mm


= sqrt( 3(3195 + 94)255.0/( 4 * 808.0 * 1406.1 ))
= 7.441 mm

= 2 * cos( 90 - 120.0/2 )( 415.0 + 12.0 + 10.0 )

= 756.906 mm

= 756.9062/( 3 - 1 )
= 378.453 mm

= e * Bpwid / 2
= 378.4531 * 255.0/2
= 482.528 cm²

= 3194.549/( 808.0 * 255.0 )
= 1.550 kgf/cm²
Axial Load [P]:

= Ap * Bp
= 482.5 * 1.55
= 748.135 kgf

= 19.0 + 18.923
= 37.923 cm²

= P/Ar
= 748.1/37.9227
= 19.728 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 200.0 | ... | 20.0 | ... | 667. |
Rib dimension [D]:

= 200.0 - 10.0
= 190.000 mm

= AY / A
= 0.0/37.923
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 666.7/37.923 )
= 41.928 mm

= 624.0 - cos( 120.0/2 )( 415.0 + 12.0 + 10.0 ) - 20.0
= 385.500 mm

= sqrt( 2 * pi² * 2038900/1815.1 )
= 148.906

= KL/r
= 1 * 385.5/41.928
= 9.194

= Fl /( 2 * Bplen ) * e * L / 2
= 882.9/( 2 * 808.0 ) * 378.453 * 385.5/2
= 39.857 kgf-m.
= ( 1-( 9.19 )²/(2 * 148.91² ))1815/
( 5/3+3*(9.19)/(8* 148.91)-( 9.19³)/(8*148.91³)
= 1072 kgf/cm²

= 19.73/1072.11 + ( 39.86 * 100.0/6666667 )/1210.07
= 0.068

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 190.0 | 0.0 | 19.0 | 0.0 | 667. |
Web 378.5 | 10.0 | 0.0 | 37.8 | 0.0 | 3.15 |
Totals ... | ... | ... | 56.8 | ... | 670. |

= AY / A
= 0.0/56.845
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 624.0 - cos( 437.0/2 )( 20.0 + 0.0 + 0.0 ) - 0.0
= 167.000 mm

= sqrt( 669.7/56.845 )
= 34.325 mm

= KL/r
= 1 * 167.0/34.325
= 4.865

= 882.948/( 2 * 808.0 )
= 0.546 kgf/mm

= 0.546 * 378.453 * 167.0
= 34.532 kgf-m.

= 34.532/66973.703
= 51.561 kgf/cm²
= ( 1-( 4.87 )²/(2 * 148.91² ))1815/
( 5/3+3*(4.87)/(8* 148.91)-( 4.87³)/(8*148.91³)
= 1081 kgf/cm²

= 25.02/1080.54 + ( 34.53 * 100.0/669.736 )/1210.07
= 0.066


= 883/( 3.13 * 4 )

= 624/( 3.13 * 4 )


= 882.95/(1054.61 * 4.0)
= 0.2093 cm²

= 624.0 * 623.51 + 0.0
= 389.07 kgf-m.
Eccentricity (e):
= Rmom / QO
= 389.07/1746.72
= 222.74 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 808.0/2 - 50.8
= 353.20 mm
Modular Ratio Of Steel/Concrete (n1):

= ES / EC
= 2074057/219499.77
= 9.45
K1 = 3 (e - 0.5 * Bplen)
= 3 (222.74 - 0.5*808.0)
= -543.77 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 9.45 * 6.25/255.0 * (353.2 + 222.74)
= 80094.18 mm ²
K3 = -K2 * (0.5 * Bplen + f)

= -80094.17 * (0.5 * 808.0 + 353.2)
= -60647306.60 mm ³
Iteratively Solving for the Effective Bearing Length:

Y³ + K1 * Y² + K2 * Y + K3 = 0
Y³ + -543.77 * Y² + 80094.17 * Y + -0.6E+08 = 0
Y = 584.33 mm
Num = (Bplen / 2 - Y / 3 - e)
= (808.0/2 - 584.33/3 - 222.74)
= -13.52
Denom = (Bplen / 2 - Y / 3 + f)
= (808.0/2 - 584.33/3 + 353.2)
= 562.42
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 1746.72 * -13.52/562.42
= 41.98 kgf
Bolt Area Required due to Transverse Load [Bltareart]:

= Tforce / (Stba * Nbt)
= 41.98/( 1757.68 * 2.0 )
= 0.0119 cm²

= max[0.0, 0.2093, 0.0119]
= 0.2093 cm²
Baseplate Thickness Calculation per D. Moss:
Bearing Pressure (fc)

= 2(QO + Tforce) / (Y * Bpwid)
= 2(1746.72 + 41.98)/(584.33 * 255.0)
= 2.40 kgf/cm²
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (808.0 - 757.2)/2
= 25.4000 mm
Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= 41.98 * 2.54
= 1.07 kgf-m.
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 2.4 * (584.33 - 25.4)/584.33
= 2.30 kgf/cm²
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist² * Bpwid / 6) * (f1 + 2 * fc)
= (25.4² * 255.0/6) * (2.3 + 2 * 2.4)
= 1.95 kgf-m.
Baseplate Required Thickness [Treq]:

= sqrt(6 * max(Mt,Mc) / (Bpwid * Sba))
= sqrt(6 * max(1.07,1.95)/(255.0 * 2109.15))
= 1.4735 mm

Saddle Calcs: Test Case: Step: 22 11:29pm Jul 11,2023
Horizontal Vessel Stress Calculations : Test Case





Saddle Force Q, Test Case, no Ext. Forces 4329.20 kgf

------------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0( 411.5/2 + 0 ) * 624.0/756.9062
= 508.9 kgf

= max( 69.21, 0 ) * 624.0/3585.0005
= 12.0 kgf

= 3820 + max( 12, 509, 0, 0 )
= 4329.2 kgf

= 1.0 * 2493.625( 0.0 + pi/4( 0.854 * 1.2 )2 )
= 2056.849 N


= min( 2( 830.0/2 + 12.0 + 10.0 )sin( 120.0/2 ), 2*421.0 )
= 756.906 mm

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0225 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0185

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -4329*26.0[1-(1-26.0/505.2+(42.1²-0.0²)/
(2*26.0*505.2))/(1+(4*0.0)/(3*505.2))]
= 18.0 kgf-m.

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 4329*505/4(1+2(42²-0²)/(505²))/(1+(4*0)/
(3*505))-4*26/505
= 4418.1 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 48.142 * 421.0/(2*12.0) - 4418.1/(pi*421.0²*12.0)
= 778.37 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 48.142 * 421.0/(2 * 12.0) + 4418.1/(pi * 421.0² * 12.0 )
= 910.61 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 48.142*421.0/(2*12.0)-18.0/(0.1066*pi*421.0²*12.0)
= 841.96 kgf/cm²

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 48.142*421.0/(2*12.0)+18.0/(0.1923*pi*421.0²*12.0)
= 845.89 kgf/cm²

= Q(L-2a)/(L+(4*hm/3))
= 4329( 505.2 - 2 * 26.0)/(505.2 + ( 4 * 0.0/3))
= 3883.6 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 3883.6/( 421.0 * 12.0 )

= 89.99 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 421.0 * 12.0 )
= 55.440 mm

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 200.0 + 1.56 * sqrt( 421.0 * 12.0 ), 2 * 26.0 )
= 310.88 mm

= 1.0000 Materials are the same, test case

= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 4329 * 0.1/( 310.881( 12.0 + 1.0 * 10.0 ) )
= -4.81 kgf/cm²

= -4329/(4(12.0 + 1.0 * 10.0)310.881) -
3 * 0.023 * 4329/(2(12.0 + 1.0 * 10.0)²)
= -46.06 kgf/cm²


= (( 1.56 * sqrt( 415.0 * 12.0 ) + 315.0 )12.03 )/12
= 6.121 cm^4

= 6.121 + 51.011( 84.897 - 6.0 )2
= 3181.382 cm^4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 425.1 | 12.0 | 6.0 | 51.0 | 30606.3 | 0.318E+04 |
Wearplate 315.0 | 10.0 | 17.0 | 31.5 | 53550.0 | 0.145E+04 |
Web 10.0 | 167.0 | 105.5 | 16.7 | 176184.9 | 459. |
BasePlate 255.0 | 20.0 | 199.0 | 51.0 | 1014899.8 | 0.666E+04 |
Totals ... | ... | ... | 150.2 | 1275241.0 | 0.118E+05 |

= AY / A
= 1275241/150.211
= 84.897 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 4329.2
= 881.0861 kgf


= 624.0 - 415.0 * sin(120.0/2)/1.0472
= 280.798 mm


= sqrt( 3(4329 + 94)255.0/( 4 * 808.0 * 1406.1 ))
= 8.629 mm

= 2 * cos( 90 - 120.0/2 )( 415.0 + 12.0 + 10.0 )
= 756.906 mm

= 756.9062/( 3 - 1 )
= 378.453 mm

= e * Bpwid / 2
= 378.4531 * 255.0/2
= 482.528 cm²

= 4329.2/( 808.0 * 255.0 )
= 2.101 kgf/cm²
Axial Load [P]:

= Ap * Bp
= 482.5 * 2.1
= 1013.861 kgf


= 19.0 + 18.923
= 37.923 cm²

= P/Ar
= 1013.9/37.9227
= 26.735 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 200.0 | ... | 20.0 | ... | 667. |
Rib dimension [D]:

= 200.0 - 10.0
= 190.000 mm

= AY / A
= 0.0/37.923
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 666.7/37.923 )
= 41.928 mm

= 624.0 - cos( 120.0/2 )( 415.0 + 12.0 + 10.0 ) - 20.0
= 385.500 mm

= sqrt( 2 * pi² * 2038900/1815.1 )
= 148.906

= KL/r
= 1 * 385.5/41.928
= 9.194

= Fl /( 2 * Bplen ) * e * L / 2
= 69.2/( 2 * 808.0 ) * 378.453 * 385.5/2
= 3.124 kgf-m.
= ( 1-( 9.19 )²/(2 * 148.91² ))1815/
( 5/3+3*(9.19)/(8* 148.91)-( 9.19³)/(8*148.91³)
= 1072 kgf/cm²

= 26.74/1072.11 + ( 3.12 * 100.0/6666667 )/1210.07

= 0.029

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 190.0 | 0.0 | 19.0 | 0.0 | 667. |
Web 378.5 | 10.0 | 0.0 | 37.8 | 0.0 | 3.15 |
Totals ... | ... | ... | 56.8 | ... | 670. |

= AY / A
= 0.0/56.845
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 624.0 - cos( 437.0/2 )( 20.0 + 0.0 + 0.0 ) - 0.0
= 167.000 mm

= sqrt( 669.7/56.845 )
= 34.325 mm

= KL/r
= 1 * 167.0/34.325
= 4.865

= 69.214/( 2 * 808.0 )
= 0.043 kgf/mm

= 0.043 * 378.453 * 167.0
= 2.707 kgf-m.

= 2.707/66973.703
= 4.042 kgf/cm²
= ( 1-( 4.87 )²/(2 * 148.91² ))1815/
( 5/3+3*(4.87)/(8* 148.91)-( 4.87³)/(8*148.91³)
= 1081 kgf/cm²

= 33.91/1080.54 + ( 2.71 * 100.0/669.736 )/1210.07
= 0.035



= 69/( 3.13 * 4 )

= 206/( 3.13 * 4 )


= 69.21/(1054.61 * 4.0)
= 0.0164 cm²

= 624.0 * 205.76 + 0.0
= 128.39 kgf-m.
Eccentricity (e):
= Rmom / QO
= 128.39/3914.56

= 0 (No Uplift)

= max[0.0, 0.0164, 0.0]
= 0.0164 cm²





Saddle Force Q, Test Case, no Ext. Forces 2281.30 kgf

------------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0( 411.5/2 + 0 ) * 624.0/756.9062
= 508.9 kgf

= max( 69.21, 0 ) * 624.0/3585.0005
= 12.0 kgf

= 1772 + max( 12, 509, 0, 0 )
= 2281.3 kgf

= 1.0 * 2493.625( 0.0 + pi/4( 0.854 * 1.2 )2 )
= 2056.849 N



= min( 2( 830.0/2 + 12.0 + 10.0 )sin( 120.0/2 ), 2*421.0 )
= 756.906 mm

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0225 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7p = 0.0185

= -Q*a [1 - (1- a/L + (Rm²-hm²)/(2a*L))/(1+(4hm²)/3L)]
= -2281*26.0[1-(1-26.0/505.2+(42.1²-21.352²)/
(2*26.0*505.2))/(1+(4*21.35)/(3*505.2))]
= -32.4 kgf-m.

= Q*L/4(1+2(Rm²-hm²)/(L²))/(1+(4hm²)/( 3L))-4a/L
= 2281*505/4(1+2(42²-21²)/(505²))/(1+(4*21)/
(3*505))-4*26/505
= 2162.6 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm²t)
= 48.142 * 421.0/(2*12.0) - 2162.6/(pi*421.0²*12.0)
= 812.13 kgf/cm²

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 48.142 * 421.0/(2 * 12.0) + 2162.6/(pi * 421.0² * 12.0 )
= 876.86 kgf/cm²

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 48.142*421.0/(2*12.0)--32.4/(0.1066*pi*421.0²*12.0)
= 849.04 kgf/cm²

= P * Rm/(2t) + M1/(K1✱ * pi * Rm² * t)
= 48.142*421.0/(2*12.0)+-32.4/(0.1923*pi*421.0²*12.0)
= 841.97 kgf/cm²

= Q(L-2a)/(L+(4*hm/3))
= 2281( 505.2 - 2 * 26.0)/(505.2 + ( 4 * 21.35/3))
= 1937.3 kgf

= K2 * T / ( Rm * t )
= 1.1707 * 1937.32/( 421.0 * 12.0 )
= 44.89 kgf/cm²

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 421.0 * 12.0 )
= 55.440 mm

= min( b + 1.56 * sqrt( Rm * t ), 2a )

= min( 200.0 + 1.56 * sqrt( 421.0 * 12.0 ), 2 * 26.0 )
= 310.88 mm

= 1.0000 Materials are the same, test case

= -K5 * Q * k / ( B1( t + eta * tr ) )
= - 0.7603 * 2281 * 0.1/( 310.881( 12.0 + 1.0 * 10.0 ) )
= -2.54 kgf/cm²

= -2281/(4(12.0 + 1.0 * 10.0)310.881) -
3 * 0.023 * 2281/(2(12.0 + 1.0 * 10.0)²)
= -24.27 kgf/cm²


= (( 1.56 * sqrt( 415.0 * 12.0 ) + 315.0 )12.03 )/12
= 6.121 cm^4

= 6.121 + 51.011( 84.897 - 6.0 )2
= 3181.382 cm^4
B | D | Y | A | AY | I + AD2 |
mm | mm | mm | cm² | mm³ | cm^4 |
----------------------------------------------------------------------------------------------
Shell 425.1 | 12.0 | 6.0 | 51.0 | 30606.3 | 0.318E+04 |
Wearplate 315.0 | 10.0 | 17.0 | 31.5 | 53550.0 | 0.145E+04 |
Web 10.0 | 167.0 | 105.5 | 16.7 | 176184.9 | 459. |
BasePlate 255.0 | 20.0 | 199.0 | 51.0 | 1014899.8 | 0.666E+04 |
Totals ... | ... | ... | 150.2 | 1275241.0 | 0.118E+05 |

= AY / A
= 1275241/150.211
= 84.897 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 2281.305
= 464.2950 kgf


= 624.0 - 415.0 * sin(120.0/2)/1.0472
= 280.798 mm


= sqrt( 3(2281 + 94)255.0/( 4 * 808.0 * 1406.1 ))
= 6.324 mm

= 2 * cos( 90 - 120.0/2 )( 415.0 + 12.0 + 10.0 )
= 756.906 mm

= 756.9062/( 3 - 1 )
= 378.453 mm

= e * Bpwid / 2
= 378.4531 * 255.0/2
= 482.528 cm²

= 2281.305/( 808.0 * 255.0 )
= 1.107 kgf/cm²
Axial Load [P]:

= Ap * Bp
= 482.5 * 1.11
= 534.262 kgf

= 19.0 + 18.923
= 37.923 cm²

= P/Ar
= 534.3/37.9227
= 14.088 kgf/cm²
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 10.0 | 200.0 | ... | 20.0 | ... | 667. |
Rib dimension [D]:

= 200.0 - 10.0
= 190.000 mm

= AY / A
= 0.0/37.923
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= sqrt( 666.7/37.923 )
= 41.928 mm

= 624.0 - cos( 120.0/2 )( 415.0 + 12.0 + 10.0 ) - 20.0
= 385.500 mm

= sqrt( 2 * pi² * 2038900/1815.1 )
= 148.906

= KL/r
= 1 * 385.5/41.928
= 9.194

= Fl /( 2 * Bplen ) * e * L / 2
= 69.2/( 2 * 808.0 ) * 378.453 * 385.5/2
= 3.124 kgf-m.
= ( 1-( 9.19 )²/(2 * 148.91² ))1815/
( 5/3+3*(9.19)/(8* 148.91)-( 9.19³)/(8*148.91³)
= 1072 kgf/cm²

= 14.09/1072.11 + ( 3.12 * 100.0/6666667 )/1210.07
= 0.017

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 10.0 | 190.0 | 0.0 | 19.0 | 0.0 | 667. |

Web 378.5 | 10.0 | 0.0 | 37.8 | 0.0 | 3.15 |
Totals ... | ... | ... | 56.8 | ... | 670. |

= AY / A
= 0.0/56.845
= 0.000 mm

= Saddle Width / 2
= 200.0/2
= 100.000 mm

= 624.0 - cos( 437.0/2 )( 20.0 + 0.0 + 0.0 ) - 0.0
= 167.000 mm

= sqrt( 669.7/56.845 )
= 34.325 mm

= KL/r
= 1 * 167.0/34.325
= 4.865

= 69.214/( 2 * 808.0 )
= 0.043 kgf/mm

= 0.043 * 378.453 * 167.0
= 2.707 kgf-m.

= 2.707/66973.703
= 4.042 kgf/cm²
= ( 1-( 4.87 )²/(2 * 148.91² ))1815/
( 5/3+3*(4.87)/(8* 148.91)-( 4.87³)/(8*148.91³)
= 1081 kgf/cm²

= 17.87/1080.54 + ( 2.71 * 100.0/669.736 )/1210.07
= 0.020



= 69/( 3.13 * 4 )

= 206/( 3.13 * 4 )


= 69.21/(1054.61 * 4.0)
= 0.0164 cm²

= 624.0 * 205.76 + 0.0
= 128.39 kgf-m.
Eccentricity (e):
= Rmom / QO
= 128.39/1866.66

= 0 (No Uplift)

= max[0.0, 0.0164, 0.0]
= 0.0164 cm²

Conical Section: cone Cone: 5 11:29pm Jul 11,2023
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Input Values:
cone
Design Internal Pressure, Small End 37.049 kgf/cm²

Design Internal Pressure, Large End 37.049 kgf/cm²
Temperature for Internal Pressure 80.0 °C
Design External Pressure 0.000 kgf/cm²
Temperature for External Pressure 0.0 °C
Cone Material SA-240 304

Cone Allowable Stress at Temperature Ss 1406.10 kgf/cm²
Cone Allowable Stress At Ambient 1406.10 kgf/cm²
Longitudinal Joint Efficiency of Cone 1.00
Circumferential Joint Efficiency of Cone 0.85
Actual Thickness of Cone Tc 14.0000 mm
Corrosion Allowance for Cone Cac 0.0000 mm
Diameter Basis for Cone and Cylinders ID

Diameter of Small End of Cone Ds 535.000 mm
Diameter of Large End of Cone Dl 830.000 mm

Half Apex Angle for Cone 30.00 degrees
Axial Length of Cone Lc 510.000 mm
SMALL-END Properties:
Attached Small End Material Specification SA-240 304
Operating Allowable Stress Ss 1406.10 kgf/cm²
Ambient Allowable Stress 1406.10 kgf/cm²
Joint Efficiency Es 1.0000
Actual Thickness Ts 12.0000 mm
Corrosion Allowance Cas 0.0000 mm
Axial Length of Attached Element Ls 400.000 mm
LARGE-END Properties:
Attached Large End Material Specification SA-240 304
Operating Allowable Stress Sl 1406.10 kgf/cm²
Ambient Allowable Stress 1406.10 kgf/cm²
Joint Efficiency El 1.0000
Actual Thickness Tl 12.0000 mm
Corrosion Allowance Cal 0.0000 mm
Axial Length of Attached Element Ll 4109.167 mm
Type of Reinforcement at Large End of Cone: None
Type of Reinforcement at Small End of Cone: None
Force Arl & Ars calculation, cone -> flange No

Force Arl & Ars calculation, cone -> cylinder No
Calculated Values:
Elastic Modulus Data from ASME Section II Part D at 0 °C
Elastic Modulus of Cone Material 0.200E+07 kgf/cm² at 0 °C

Elastic Modulus of Small Cylinder Material 0.200E+07 kgf/cm² at 0 °C
Elastic Modulus of Large Cylinder Material 0.200E+07 kgf/cm² at 0 °C
Elastic Modulus of Large End Reinforcement 0.200E+07 kgf/cm² at 0 °C
Elastic Modulus of Small End Reinforcement 0.200E+07 kgf/cm² at 0 °C
Elastic Modulus Data from ASME Section II Part D at 80 °C

Elastic Modulus of Cone Material 0.194E+07 kgf/cm² at 80 °C

Elastic Modulus of Small Cylinder Material 0.194E+07 kgf/cm² at 80 °C
Elastic Modulus of Large Cylinder Material 0.194E+07 kgf/cm² at 80 °C
Elastic Modulus of Large End Reinforcement 0.194E+07 kgf/cm² at 80 °C
Elastic Modulus of Small End Reinforcement 0.194E+07 kgf/cm² at 80 °C
Axial forces and moments are not computed for Horizontal geometries.
Compute them manually and enter the loads using the Force/Moment dialog.
Place the loads at the ends of the cone as needed.
Note: Both ends of the Cone are Lines of Support
Maximum Centroid Reinforcement Distance Large End 17.8955 mm

Maximum Centroid Reinforcement Distance Small End 14.4784 mm
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Reinforcement Calculations for Cone / Large Cylinder:
Required Area of Reinforcement for Large End Under Internal Pressure
Large end ratio of pressure to allowable stress [P/Ss E1]: 0.02635
Large End Maximum half apex angle w/o reinforcement [delta]:

= 326.6 * sqrt( P /( Ss * E1 ) ) per 1-5 equation 1
= 326.6 * sqrt( 37.049/( 1406.1 * 1.0 ) )
= 53.014 degrees
Large end actual half apex angle [alpha]: 30.000 degrees
Because delta is greater than alpha, reinforcement calculations are not required
for the large end under internal pressure.
Reinforcement Calculations for Cone / Small Cylinder:
Required Area of Reinforcement for Small End under Internal Pressure
Small end ratio of pressure to allowable stress [P/Ss E1]: 0.02635
Small End Maximum half apex angle w/o reinforcement [delta]:

= 89 * sqrt( P /( Ss * E1 ) ) per 1-5 equation 6
= 89 * sqrt( 37.049/( 1406.1 * 1.0 ) )
= 14.447 degrees
Small end actual half apex angle [alpha]: 30.000 degrees
Intermediate Value [k]:

= max( Y / ( Sr * Ers ), 1 )
= max( 0.27332E+10/( 1406.1 * 1943833 ), 1 )
= 1.0000
where [Y] is:

= Small End All. Stress * Small End Elastic Modulus (Int. temp.)
= 1406.1 * 1943833
= 2733222656.0 (kgf/cm²)^2
Decay Length, Cone Small End:

= 1.4 * sqrt( Rs( ts - ca ) )
= 1.4 * sqrt( 267.5( 12.0 - 0.0 ) )
= 79.320 mm
Required Area of Reinforcement, Small End, Internal [Ars]:

= k*QS*Rs/(Ss*E1)*(1-delta/alpha)*tan(alpha) per 1-5 equation 7
= 1.0 * 49.5524 * 267.5/( 1406 * 1.0 )*( 1 - 14.45/30.0 ) 0.5774
= 2.822 cm²
Force per Length, Cone Small End [QS]:

= P( Rs/2 ) + f2
= 37.049( 267.5/2 ) + 0.0
= 49.552 kgf/mm
Axial Load per Unit Circumference excluding Pressure [f2]:

= Faxial/(pi(Ds + Ts)) + Moment/(pi(Rs + Ts/2)(Rs + Ts/2))
= -0.0/(pi(535.0+12.0))+.0/(pi(267.5+12.0/2)(267.5+12.0/2))
= 0.0 kgf/mm
Area of Reinforcement Available in Small End Shell [Aes]:

= 0.78[sqrt(Rs*ts)*((ts-t) + sqrt(( Rs * tc/cos(alpha)) * ( tc - tr ))] per 1-5 eqn. 8
= 0.78[sqrt( 267.5 * 12.0)*(( 12.0 - 7.161) +
sqrt(( 267.5 * 14.0/0.866)*( 14.0 - 8.269 ))]
= 5.0777 cm²
Summary of Reinforcement Area, Small End, Internal Pressure:

Area of reinforcement required per App. 1-5(7) 2.8217 cm²
Area of reinforcement in shell per App. 1-5(8) 5.0777 cm²
Area of reinforcement in stiffening ring 0.0000 cm²
Because the 1/2 apex angle is less than 30 degrees, the following discontinuity stress evaluation
results are for information only.
The following calculations are only required per 1-5(g) and

do include external loads due to wind or seismic. These discontinuity stresses are computed at
the shell/cone junction and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition:
Stress Type Stress Allowable Location

-----------------------------------------------------------------
Tensile Stress 1767.92 4218.30 Small Cyl. Long.
Compres. Stress -923.53 -4218.30 Small Cyl. Long.
Membrane Stress 1487.13 -2109.15 Small End Tang.
Tensile Stress 1406.56 4218.30 Cone Longitudinal
Compres. Stress -570.83 -4218.30 Cone Longitudinal
Compres Stress 1478.47 -2109.15 Cone Tangential
Tensile Stress 3219.95 4218.30 Large Cyl. Long.

Compres. Stress -1920.17 -4218.30 Large Cyl. Long.
Membrane Stress 72.30 -2109.15 Large End Tang.
Tensile Stress 2531.44 4218.30 Cone Longitudinal
Compres. Stress -1244.98 -4218.30 Cone Longitudinal

Compres Stress 58.97 -2109.15 Cone Tangential
An asterisk (*) denotes that this stress was not applicable for this combination of loads.
Maximum Allowable Pressure Calculations for Cone to Shell Junction:
Pressure Pressure Reason

Case kgf/cm² for Failure at this Pressure
-------------------------------------------------------------------------------
MAWP 40.373 Thickness due to internal pressure, Cone Large End
MAPnc 40.373 Thickness due to internal pressure, Cone Large End
These pressures were determined by iteration.

Nozzle Calcs.: N1 Nozl: 23 11:29pm Jul 11,2023
Input, Nozzle Desc: N1 From: 20
Pressure for Reinforcement Calculations P 6.000 kgf/cm²

Temperature for Internal Pressure Temp 160 °C
Parent Material SA-240 304

Parent Allowable Stress at Temperature Sv 1320.38 kgf/cm²
Parent Allowable Stress At Ambient Sva 1406.14 kgf/cm²
Inside Diameter of Cylindrical Shell D 535.00 mm

Shell Finished (Minimum) Thickness t 8.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 26.50 cm
User Entered Minimum Design Metal Temperature 0.00 °C
Type of Element Connected to the Parent : Nozzle
Material SA-312 TP304

Material UNS Number S30400
Material Specification/Type Wld. pipe
Allowable Stress at Temperature Sn 1321.78 kgf/cm²
Allowable Stress At Ambient Sna 1406.14 kgf/cm²
Note: The allowables above have been divided by 0.85, see UG-37 [S].
Diameter Basis (for tr calc only) Inside

Layout Angle 90.00 deg
Diameter 6.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness 40S
Flange Material SA-182 F304
Hub Height of Integral Nozzle h 50.0000 mm

Height of Beveled Transition L' 10.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 15.0000 mm
Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 150.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Flange Class 150

Flange Grade GR 2.1
The Pressure Design option was Design Pressure + static head.
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 6.065 in.

Actual Thickness Used in Calculation 0.280 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]

= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 6.0*267.5/(1320*1.0-0.6*6.0)
= 1.2189 mm
Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 6.0*77.03/(1322*1.0-0.6*6.0)
= 0.3506 mm
Intermediate Hub Nozzle Calculations:
Check to determine use of Sketch (e-1) or (e-2):

= 2.5 * Corroded Hub Thickness
= 2.5 * 15.0, less than the hub height, use (e-2)
= 37.5000 mm
UG-40, Limits of Reinforcement: [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 308.1020 mm
Parallel to Vessel Wall, opening length d 154.0510 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 20.0000 mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1321.8/1320.4 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1321.8/1320.4 )
= 1.000

= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (cm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 1.878| NA| NA|
Area in Shell A1 | 10.446| NA| NA|
Area in Nozzle Wall A2 | 5.860| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 1.000| NA| NA|
Area in Element A5 | 0.000| NA| NA|
Area in Hub A6 | 0.000| NA| NA|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 17.306| NA| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)

= (154.051*1.2189*1.0+2*15.0*1.2189*1.0*(1-1.0))
= 1.878 cm²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 154.051( 1.0 * 8.0 - 1.0 * 1.219 ) - 2 * 15.0
( 1.0 * 8.0 - 1.0 * 1.2189 ) * ( 1 - 1.0 )
= 10.446 cm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 20.0 )( 15.0 - 0.35 )1.0
= 5.860 cm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0² * 1.0 + ( 0.0 )² * 1.0
= 1.000 cm²
There are no hub area calculations because Figure UG-40 (e-2) was used.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.3506 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 1.2189 mm
Wall Thickness tb1 = max(trb1, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 7.1600 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 7.16, max( 1.5, 1.5 ) ]
= 1.5000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.3506, 1.5 )
= 1.5000 mm
Available Nozzle Neck Thickness = 0.875 * 17.143 = 15.000 mm🠖OK
SA-312 TP304, Min Metal Temp without impact per UHA-51: -196 °C
Note:
The flange pressure ratio is less than 0.35. Impact testing is not
required due to low stress per UHA-51(g).
Design Pressure/Ambient Rating = 6.00/19.38 = 0.310
Weld Size Calculations, Description: N1
Intermediate Calc. for nozzle/shell Welds Tmin 8.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 5.6000 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (1.8777 - 10.4464 + 2 * 15.0 * 1.0 *
(1.0 * 8.0 - 1.2189 ) )1320)
= max( 0, -8627.77) kgf
For hub type nozzles, A2 includes the area of the hub.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.8598 + 1. - 0.0 * 1.0 ) * 1320
= 9057.45 kgf
Weld Load [W2]:

= ( A2 + A3 + A4 + (2(Hub Thickness) * t * fr1 )) * Sv
= ( 5.8598 + 0.0 + 1. + ( 2.4 ) ) * 1320
= 12226.35 kgf
Weld Load [W3]:

= (A2+A3+A4+(2*(Hub Thickness)* t * fr1 )) * Sv
= ( 5.8598 + 0.0 + 1. + 0.0 ) * 1320
= 12226.35 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 184.051 * 10.0 * 0.49 * 1320
= 18705. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 84.5255) * ( 15.0 - 0.0 ) * 0.7 * 1322
= 36854. kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 184.051 * ( 8.0 - 0.0 ) * 0.74 * 1322
= 22622. kgf
See UG-41 and UW-15 for clarification of allowable stresses.
Strength of Failure Paths:
Failure Path [Path 1-1]:

= ( SONW + SNW ) = ( 18705 + 36854 ) = 55559 kgf

= ( Sonw + Tpgw + Tngw + Sinw )
= ( 18705 + 0 + 22622 + 0 ) = 41327 kgf

= ( Sonw + Tngw + Sinw )
= ( 18705 + 22622 + 0 ) = 41327 kgf
Summary of Failure Path Calculations:

Path 1-1 = 55558 kgf, must exceed W = 0 kgf or W1 = 9057 kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Maximum Allowable Pressure in the Operating case: 6 kgf/cm²
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 16.3276 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 174.3276 mm




Material SA-182 F304

Material Specification/Type Forgings

Diameter 2.0000 in.




Flange Class 150

Flange Grade GR 2.1
Hub Nozzle (Set-in)



= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 6.05*267.5/(1320*1.0-0.6*6.05)
= 1.2287 mm
= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)

= 6.05*26.25/(1236*1.0-0.6*6.05)
= 0.1288 mm

= 50.0000 mm

Parallel to Vessel Wall Rn+tn+t 54.2509 mm
Taking a UG-36(c)(3)(a) exemption for nozzle: N2.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.


= min[ 5.02, max( 1.5, 1.5 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.1288, 1.5 )
= 1.5000 mm
SA-182 F304, Min Metal Temp without impact per UHA-51: -196 °C
Note:

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.



Nozzle Calcs.: N9 DRAIN Nozl: 25 11:29pm Jul 11,2023
Input, Nozzle Desc: N9 DRAIN From: 20





Diameter 1.5000 in.




Flange Class 150

Flange Grade GR 2.1
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: N9 DRAIN



= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 6.05*267.5/(1320*1.0-0.6*6.05)
= 1.2287 mm
= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)

= 6.05*19.05/(1236*1.0-0.6*6.05)
= 0.0935 mm

= 50.0000 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: N9 DRAIN.



= min[ 4.8, max( 1.5, 1.5 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.0935, 1.5 )
= 1.5000 mm
Note:
Weld Size Calculations, Description: N9 DRAIN




Nozzle Calcs.: shell inlet Nozl: 26 11:29pm Jul 11,2023
Input, Nozzle Desc: shell inlet From: 50





Diameter 4.0000 in.




Flange Class 300

Flange Grade GR 2.1
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: shell inlet



= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 37.03*267.5/(1406*1.0-0.6*37.03)
= 7.1579 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.03*48.59/(1347*1.0-0.6*37.03)
= 1.3578 mm

= 37.5000 mm


= min( 1, Sn/Sv )
= min( 1, 1347.4/1406.1 )
= 0.958

= min( 1, Sn/Sv )
= min( 1, 1347.4/1406.1 )
= 0.958

= min( fr2, fr4 )
= min( 0.958, 1.0 )
= 0.958

---------------------------------------------------------------
---------------------------------------------------------------
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (97.1804*7.1579*1.0+2*15.0*7.1579*1.0*(1-0.96))
= 7.046 cm²

= 97.18( 1.0 * 12.0 - 1.0 * 7.158 ) - 2 * 15.0
( 1.0 * 12.0 - 1.0 * 7.1579 ) * ( 1 - 0.958 )
= 4.645 cm²

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 30.0 )( 15.0 - 1.36 ) 0.9582
= 7.843 cm²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0² * 0.9582 + ( 0.0 )² * 0.9582
= 0.958 cm²
There are no hub area calculations because Figure UG-40 (e-2) was used.


= min[ 5.73, max( 7.1579, 1.5 ) ]
= 5.7300 mm

= max( ta, tb )
= max( 1.3578, 5.73 )
= 5.7300 mm
Weld Size Calculations, Description: shell inlet

Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Weld Load [W]:

= max( 0, (7.0457 - 4.6449 + 2 * 15.0 * 0.9582 *
(1.0 * 12.0 - 7.1579 ) )1406)
= 5332.99 kgf
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 7.8435 + 0.9582 - 0.0 * 0.96 ) * 1406
= 12376.04 kgf
Weld Load [W2]:

= ( A2 + A3 + A4 + (2(Hub Thickness) * t * fr1 )) * Sv
= ( 7.8435 + 0.0 + 0.9582 + ( 3.4496 ) ) * 1406
= 17226.58 kgf
Weld Load [W3]:

= (A2+A3+A4+(2*(Hub Thickness)* t * fr1 )) * Sv
= ( 7.8435 + 0.0 + 0.9582 + 0.0 ) * 1406
= 17226.58 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 127.1804 * 10.0 * 0.49 * 1347
= 13189. kgf

= (3.1416 * 56.0902) * ( 15.0 - 0.0 ) * 0.7 * 1347
= 24930. kgf

= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 127.1804 * ( 12.0 - 0.0 ) * 0.74 * 1406
= 24944. kgf

= ( SONW + SNW ) = ( 13189 + 24930 ) = 38119 kgf

= ( 13189 + 0 + 24944 + 0 ) = 38134 kgf

= ( 13189 + 24944 + 0 ) = 38134 kgf









Diameter 1.5000 in.




Flange Class 300

Flange Grade GR 2.1
Hub Nozzle (Set-in)



= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 37.0*415.0/(1406*1.0-0.6*37.0)
= 11.0955 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.0*19.05/(1347*1.0-0.6*37.0)
= 0.5319 mm

= 50.0000 mm




= min[ 4.8, max( 11.0955, 1.5 ) ]
= 4.8000 mm

= max( ta, tb )
= max( 0.5319, 4.8 )
= 4.8000 mm









Diameter 1.5000 in.




Flange Class 300

Flange Grade GR 2.1
Hub Nozzle (Set-in)



= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 37.0*415.0/(1406*1.0-0.6*37.0)
= 11.0955 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.0*19.05/(1347*1.0-0.6*37.0)
= 0.5319 mm

= 50.0000 mm




= min[ 4.8, max( 11.0955, 1.5 ) ]
= 4.8000 mm

= max( ta, tb )
= max( 0.5319, 4.8 )
= 4.8000 mm









Diameter 1.5000 in.




Flange Class 300

Flange Grade GR 2.1
Hub Nozzle (Set-in)



= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 37.05*415.0/(1406*1.0-0.6*37.05)
= 11.1102 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.05*19.05/(1347*1.0-0.6*37.05)
= 0.5326 mm

= 50.0000 mm




= min[ 4.8, max( 11.1102, 1.5 ) ]
= 4.8000 mm

= max( ta, tb )
= max( 0.5326, 4.8 )
= 4.8000 mm









Diameter 1.5000 in.




Flange Class 300

Flange Grade GR 2.1
Hub Nozzle (Set-in)



= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 37.05*415.0/(1406*1.0-0.6*37.05)
= 11.1102 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.05*19.05/(1347*1.0-0.6*37.05)
= 0.5326 mm

= 50.0000 mm




= min[ 4.8, max( 11.1102, 1.5 ) ]
= 4.8000 mm

= max( ta, tb )
= max( 0.5326, 4.8 )
= 4.8000 mm




Nozzle Calcs.: N4 SHELL OUTLET Nozl: 31 11:29pm Jul 11,2023
Input, Nozzle Desc: N4 SHELL OUTLET From: 70





Diameter 10.0000 in.

Nominal Thickness 120



Flange Class 300

Flange Grade GR 2.1
Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: N4 SHELL OUTLET



= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 37.0*415.0/(1406*1.0-0.6*37.0)
= 11.0955 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.0*115.09/(1347*1.0-0.6*37.0)
= 3.2133 mm
Height value from sketch (e-1) [te]:

= ( Hub Thickness - Neck Thickness ) / tan(30)
= 23.562/0.5773
= 40.8113 mm
Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).


= min( 1, Sn/Sv )
= min( 1, 1347.4/1406.1 )
= 0.958

= min( 1, Sn/Sv )
= min( 1, 1347.4/1406.1 )
= 0.958

= min( fr2, fr4 )
= min( 0.958, 1.0 )
= 0.958

---------------------------------------------------------------
---------------------------------------------------------------

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (230.1748*11.0955*1.0+2*45.0*11.0955*1.0*(1-0.96))
= 25.956 cm²

= 230.175( 1.0 * 12.0 - 1.0 * 11.095 ) - 2 * 45.0
( 1.0 * 12.0 - 1.0 * 11.0955 ) * ( 1 - 0.958 )
= 2.048 cm²

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 30.0 )( 21.44 - 3.21 ) 0.9582
= 10.478 cm²

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 10.0² * 0.9582 + ( 0.0 )² * 0.9582
= 0.958 cm²
Area Available in the Hub Section [A6]:

= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(30.0,150.0,60.0)) * (45.0 - 21.4) * 0.958 )
= 13.547 cm²


= min[ 8.103, max( 11.0955, 1.5 ) ]
= 8.1026 mm

= max( ta, tb )
= max( 3.2133, 8.1026 )
= 8.1026 mm
Weld Size Calculations, Description: N4 SHELL OUTLET

Weld Load [W]:

= max( 0, (25.956 - 2.048 + 2 * 45.0 * 0.9582 *
(1.0 * 12.0 - 11.0955 ) )1406)
= 34713.83 kgf
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 24.0249 + 0.9582 - 0.0 * 0.96 ) * 1406
= 35128.69 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 24.0249 + 0.0 + 0.9582 + ( 10.3489 ) ) * 1406
= 49680.30 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 24.0249 + 0.0 + 0.9582 + 0.0 + ( 10.3489 ) ) * 1406
= 49680.30 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 320.1748 * 10.0 * 0.49 * 1347
= 33204. kgf

= (3.1416 * 137.5874) * ( 45.0 - 0.0 ) * 0.7 * 1347
= 183454. kgf

= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 320.1748 * ( 12.0 - 0.0 ) * 0.74 * 1406
= 62797. kgf

= ( SONW + SNW ) = ( 33204 + 183454 ) = 216658 kgf

= ( 33204 + 0 + 62797 + 0 ) = 96001 kgf


= ( 33204 + 62797 + 0 ) = 96001 kgf






Inside Diameter of Elliptical Head D 830.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 12.0400 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 200.0000 mm


Diameter 1.5000 in.




Flange Class 300

Flange Grade GR 2.1
Hub Nozzle (Set-in)
Note : Checking Nozzle in the Meridional direction.


Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]

= P*D*K1/(2*Sv*E-0.2*P) per Appendix 1-4(c)
= 37.01*830.0*0.9/(2*1406.1*1.0-0.2*37.01)
= 9.8575 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.01*19.05/(1347*1.0-0.6*37.01)
= 0.5321 mm

= 50.0000 mm




Note : Checking Nozzle in the Latitudinal direction.


= 37.01*830.0*0.9/(2*1406.1*1.0-0.2*37.01)
= 9.8575 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.01*19.05/(1347*1.0-0.6*37.01)
= 0.5321 mm

= 50.0000 mm




= min[ 4.8, max( 10.9528, 1.5 ) ]
= 4.8000 mm

= max( ta, tb )
= max( 0.5321, 4.8 )
= 4.8000 mm







Inside Diameter of Elliptical Head D 830.00 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 12.0400 mm
Head Internal Corrosion Allowance c 0.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 200.0000 mm


Diameter 1.5000 in.




Flange Class 300

Flange Grade GR 2.1
Hub Nozzle (Set-in)
Note : Checking Nozzle in the Meridional direction.



= 37.04*830.0*0.9/(2*1406.1*1.0-0.2*37.04)
= 9.8638 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.04*19.05/(1347*1.0-0.6*37.04)
= 0.5324 mm

= 50.0000 mm




Note : Checking Nozzle in the Latitudinal direction.


= 37.04*830.0*0.9/(2*1406.1*1.0-0.2*37.04)
= 9.8638 mm

= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 37.04*19.05/(1347*1.0-0.6*37.04)
= 0.5324 mm

= 50.0000 mm




= min[ 4.8, max( 10.9598, 1.5 ) ]
= 4.8000 mm

= max( ta, tb )
= max( 0.5324, 4.8 )
= 4.8000 mm




ASME TS Calc: Case: 1 11:29p Jul 11,2023
Input Echo, Tubesheet Number 1, Description:

tubesheet
Shell Data:
Main Shell Description: connecting shell
Shell Maximum Design Pressure Psd,max 37.00 kgf/cm²
Shell Maximum Operating Pressure Psox,max 37.00 kgf/cm²
Shell Minimum Operating Pressure Psox,min 0.00 kgf/cm²
Shell Thickness ts 12.0000 mm
Shell Internal Corrosion Allowance cas 0.0000 mm
Shell External Corrosion Allowance caext 0.0000 mm
Inside Diameter of Shell Ds 535.000 mm
Shell Temperature for Internal Pressure Ts 80.00 °C
Shell Material SA-240 304
Shell Material UNS Number S30400
Shell Allowable Stress at Temperature Ss 1406.14 kgf/cm²
Shell Allowable Stress at Ambient 1406.14 kgf/cm²
Channel Description: channel shell

Channel Type: Cylinder
Channel Maximum Design Pressure Ptd,max 6.00 kgf/cm²
Channel Maximum Operating Pressure Ptox,max 6.00 kgf/cm²
Channel Minimum Operating Pressure Ptox,min 0.00 kgf/cm²
Channel Thickness tc 8.0000 mm
Channel Corrosion Allowance cac 0.0000 mm
Inside Diameter of Channel Dc 535.000 mm
Channel Design Temperature TEMPC 160.00 °C
Channel Material SA-240 304
Channel Material UNS Number S30400
Channel Allowable Stress at Temperature Sc 1320.38 kgf/cm²
Channel Allowable Stress at Ambient 1406.14 kgf/cm²
Tube Data:
Number of Tube Holes Nt 136
Tube Wall Thickness et 2.1080 mm
Tube Outside Diameter D 25.4000 mm
Total Straight Tube Length Lt 4600.00 mm
Straight Tube Length (bet. inner tubsht faces) L 4532.00 mm
Design Temperature of the Tubes 160.00 °C
Tube Material SA-213 TP304
Tube Material UNS Number S30400
Is this a Welded Tube No
Tube Material Specification used Smls. tube

Tube Allowable Stress at Temperature 1320.38 kgf/cm²
Tube Allowable Stress At Ambient 1406.14 kgf/cm²
Tube Yield Stress At design Temperature Syt 1551.00 kgf/cm²
Tube Pitch (Center to Center Spacing) P 35.0000 mm
Tube Layout Pattern Square
Fillet Weld Leg af 2.0000 mm

Groove Weld Leg ag 2.0000 mm
Tube-Tubesheet Joint Weld Type Full Strength
Method for Tube-Tubesheet Jt. Allow. UW-20
Is the Tube Inset No
Radius to Outermost Tube Hole Center ro 235.000 mm

Largest Center-to-Center Tube Distance Ul 50.8000 mm
Length of Expanded Portion of Tube ltx 55.0000 mm
Tube-side pass partition groove depth hg 5.0000 mm
Tubesheet Data:
Tubesheet TYPE: U-tube, Gasketed both Sides, Conf. d
Tubesheet Design Metal Temperature T 160.00 °C

Tubesheet Material SA-240 304
Tubesheet Material UNS Number S30400
Tubesheet Allowable Stress at Temperature S 1037.75 kgf/cm²
Tubesheet Allowable Stress at Ambient Tt 1406.14 kgf/cm²
Thickness of Tubesheet h 68.0000 mm
Tubesheet Corr. Allowance (Shell side) Cats 0.0000 mm
Tubesheet Corr. Allowance (Channel side) Catc 0.0000 mm
Tubesheet Outside Diameter A 745.000 mm
Additional Data for Stepped Tubesheets:

Is the Tubesheet Stepped? YES
Is the Tubesheet Flat on Tubeside? NO
Step 1 Diameter on the Tubeside dt1 600.00 mm
Step 1 Depth on the Tubeside ht1 3.00 mm
Step 2 Diameter on the Tubeside dt2 532.00 mm
Step 2 Depth on the Tubeside ht2 3.00 mm
Is the Tubesheet Flat on Shellside? NO
Step 1 Diameter on the Shellside ds1 600.00 mm
Step 1 Depth on the Shellside hs1 3.00 mm
Step 2 Diameter on the Shellside ds2 532.00 mm
Step 2 Depth on the Shellside hs2 3.00 mm
Calculated Tubesheet Diameter as per UHX-10(b) 745.00 mm
Note: Tubesheet diameter is now: 745.000 mm per UHX-10(b).
Dimension G for the Channel Side Gc 582.880 mm

Area of the Untubed Lanes AL 0.0 cm²
Junction Stress Reduction option Perform Plastic Calculation

Perform Differential Pressure Design NO
Run Multiple Load Cases YES
Additional Data for Gasketed Tubesheets:

Tubesheet Gasket on which Side Both
Flange Inside Diameter B 535.000 mm
Small end Hub thk. g0 12.0000 mm
Large end Hub thk. g1 24.0000 mm
Gasket Factor, m 3.00

Flange Facing Sketch Code Sketch 1a
Column for Gasket Seating Code Column II
Full face Gasket Flange Option Program Selects
Bolting Information:
Nominal Bolt Diameter dB 30.0000 mm
Type of Thread Series TEMA Metric Thread
Number of Bolts n 24
Weld between Flange and Shell/Channel 0.0000 mm
Alternate Flange Operating Bolt Load, Wm1 129568.54 kgf

Alternate Flange Seating Bolt Load, Wm2 97327.52 kgf
Alternate Flange Design Bolt Load, W 159552.95 kgf
Tubesheet Integral with None

Tubesheet Extended as Flange Yes
Thickness of Extended Portion of Tubesheet Tf 54.0000 mm
Is Bolt Load Transferred to the Tubesheet Yes
ASME TubeSheet Results per Part UHX, 2021
Elasticity/Expansion Material Properties :
Shell - TM-1 Material Group G

-----------------------------------------------------------------
Elastic Mod. at Design Temperature 80.0 °C 0.19438E+07 kgf/cm²
Elastic Mod. at Ambient Temperature 21.1 °C 0.19897E+07 kgf/cm²
Channel - TM-1 Material Group G

-----------------------------------------------------------------
Tubes - TM-1 Material Group G

-----------------------------------------------------------------
Elastic Mod. at Tubsht. Design Temp. 160.0 °C 0.18899E+07 kgf/cm²
TubeSheet - TM-1 Material Group G

-----------------------------------------------------------------
Tube Required Thickness under Internal Pressure (Tubeside pressure):

Thickness Due to Internal Pressure:
= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (6.0*(25.4/2-0.0)/(1320.38*1.0+0.4*6.0)
= 0.0576 + 0.0000 = 0.0576 mm
Tube Required Thickness under External Pressure (Shellside pressure) :
External Pressure Chart HA-1 at 160.00 °C

Elastic Modulus for Material 1860335.75 kgf/cm²
Results for Max. Allowable External Pressure (Emawp):

TCA ODCA SLEN D/T L/D Factor A B
2.1080 25.40 4767.00 12.05 50.0000 0.0075765 802.68

EMAWP = (4*B)/(3*(D/T)) = ( 4 *802.6826 )/( 3 *12.0493 ) = 88.8218 kgf/cm²
Results for Reqd Thickness for Ext. Pressure (Tca):

TCA ODCA SLEN D/T L/D Factor A B
1.0828 25.40 4767.00 23.46 50.0000 0.0019990 651.02
EMAWP = (4*B)/(3*(D/T)) = ( 4 *651.0248 )/( 3 *23.4582 ) = 37.0034 kgf/cm²
Summary of Tube Required Thickness Results:

Total Required Thickness including Corrosion all. 1.0828 mm
Allowable Internal Pressure at Corroded thickness 234.75 kgf/cm²
Required Internal Design Pressure 6.00 kgf/cm²
Allowable External Pressure at Corroded thickness 88.82 kgf/cm²
Required External Design Pressure 37.00 kgf/cm²
Required Thickness due to Shell Side pressure 1.0828 mm
-----------------------------------------------------------------
Detailed Results for load Case D3 un-corr. (Psd,max + Ptd,max)
-----------------------------------------------------------------
Intermediate Calculations For Tubesheets Extended As Flanges:
Gasket Contact Width, N = (Goc-Gic) / 2 18.000 mm

Basic Gasket Width, b0 = N / 2 9.000 mm
Effective Gasket Width, b = sqrt(b0) * 2.5 7.557 mm
Gasket Reaction Diameter, G = Go-2.0*b 582.886 mm
Results for ASME U-tube Tubesheet Calculations for Configuration d:
Per Edition 2021, Original Thickness :
UHX-12.5.1 Step 1:
Compute the Equivalent Outer Tube Limit Circle Diameter [Do]:

= 2 * ro + dt
= 2 * 235.0 + 25.4 = 495.4 mm
Determine the Basic Ligament Efficiency for Shear [µ]:

= (p - dt) / p
= (35.0 - 25.4 )/35.0 = 0.274
UHX-12.5.2 Step 2:
Compute the Ratio [rhos]:

= Gs / Do (Configurations d, e, f)
= 582.886/495.4 = 1.1766
Compute the Ratio [rhoc]:

= Gc / Do (Configurations d)
= 582.8805/495.4 = 1.1766
Moment on Tubesheet due to Pressures (Ps, Pt) [Mts]:

= Do2/16 * [(Rhos-1)*(Rhos2+1)* Ps - (rhoc-1) * (rhoc2+1) * Pt ]
= 495.42/16 * [ (1.177 - 1) * (1.1772 + 1) * 37.0 -
(1.177 - 1) * (1.1772 + 1) * 6.0 ]
= 200224.8906 kgf/cm²*mm2
UHX-12.5.3 Step 3, Determination of Effective Elastic Properties :
Compute the Ratio [rho]:

= ltx/h = 55.0/68.0 = 0.8088 ( must be 0 <= rho <= 1 )
Compute the Effective Tube Hole Diameter [d^✱]:

= max( dt - 2tt( EtT/E )( StT/S )( rho ), dt - 2tt)
= max( 25.4 -2*2.108 (1889863/1889863 )*
( 1320/1037 )*( 0.809 ), 25.4 -2*2.108 )
= 21.1840 mm
Compute the Effective Tube Pitch [p✱]:

= p / sqrt( 1 - 4 * min( Al, 4*Do*p)/( pi * Do2 ) )
= 35.0/sqrt( 1 - 4 * min( 0.0, 4*495.4 *35.0 )/( pi * 495.42) )
= 35.0000 mm
Compute the Effective Ligament Efficiency for Bending [µ✱]:

= (p✱ - d✱)/p✱ = (35.0 - 21.184 )/35.0 = 0.39474
E✱/E, nu✱ for Square pattern from Fig. UHX-11.4.

h/p = 1.942857 ; mu✱ = 0.394743 ; E✱ = 858565 kgf/cm²
E✱/E = 0.454300 ; nu✱ = 0.315830
Skip Step 4 for Configuration d :
UHX-12.5.5 Step 5:
Diameter ratio [K]:

= A/Do = 745.0/495.4 = 1.5038
Coefficient [F]:
= (1 - nu✱)/E✱ * ( E * ln(K) )
= (1 - 0.32 )/858565 * ( 1889863 * ln(1.5 ) )
= 0.6145
UHX-12.5.6 Step 6:
Moment Acting on Unperforated Tubesheet Rim [M✱]

= Mts + W✱ * (Gc - Gs)/(2 * pi * Do)
= 200224.9 + 129568.5 * (582.88 - 582.88 )/(2 * pi * 495.4 )
= 200224.8906 kgf/cm²*mm2
Note: W✱ is the maximum of the bolt loads between the shell and channel sides.
UHX-12.5.7 Step 7:
Maximum Bending Moment acting on Periphery of Tubesheet [Mp]:

= ((M*) - Do2/32 * F(Ps - Pt) ) / (1 + F)
= ((200224.89 ) - 495.42/32 * 0.614 (37.0 - 6.0 ) )/(1 + 0.61 )
= 33530.0977 kgf/cm²*mm2
Maximum Bending Moment acting on Center of Tubesheet [Mo]:

= Mp + Do2/64 * (3 + nu✱)(Ps - Pt)
= 33530.1 + 495.42/64 * (3 + 0.316 )(37.0 - 6.0 )
= 427702.2500 kgf/cm²*mm2
Maximum Bending Moment acting on Tubesheet [M]:

= max( abs(Mp), abs(Mo) )
= max( abs(33530.098 ), abs(427702.25 ) )
= 427702.2500 kgf/cm²*mm2
UHX-12.5.8 Step 8:
Tubesheet Bending Stress at Original Thickness:

= 6 * M / ( mu✱( h - hg')2 )
= 6 * 427702.25/( 0.3947 ( 68.0 - 5.0 )2 )
= 1637.9371 kgf/cm²
The Allowable Tubesheet Bending Stress [sigma_(All)]:

= 2 * S = 2 * 1037.75 = 2075.51 kgf/cm²
Tubesheet Bending Stress at Final Thickness [sigma]:

= 6 * M / ( mu✱( h - hg')2 )
= 6 * 428158.188/( 0.3947 ( 61.0522 - 5.0 )2 )
= 2071.3601 kgf/cm²
Required Tubesheet Thickness, for Bending Stress [HreqB]:

= h + Cats + Catc = 61.0522 + 0.0 + 0.0 = 61.0522 mm
Required Tubesheet Thickness for Given Loadings (includes CA) [Hreq]:

= max( HreqB, HreqS ) = max( 61.0522, 16.9322 ) = 61.0522 mm
UHX-12.5.9 Step 9:
abs(Ps - Pt) = abs(37.0 - 6.0 ) = 31.0 kgf/cm²
Shear Stress check [Tau_(limit)]:

= 4 * mu * h/Do * min( 0.8 * S, 0.533 * Sy )
= 4 * 0.274 * 68.0/495.4 * min( 0.8 * 1037.753, 0.533 * 1551.003 )
= 124.496 kgf/cm²
[Ps - Pt] is <= the Shear Stress limit (Tau_limit). Therefore, the required thickness
for shear is for information only.
Minimum Required Thickness for Shear [HreqS]:

= 1/(4 * mu) * (Do/(min(0.8*S, 0.533*Sy)))[Ps - Pt] + Cats + Catc
= 1/(4 * 0.274 ) * (495.4/826.685 )[37.0 - 6.0 ] + 0.0
= 16.9322 mm
Note: Analysis Completed for Tubesheet Configuration d.
Tube Metal Area [At]:

= pi( do - t )t
= pi( 25.4 - 2.108 )2.108
= 1.543 cm²
Tube Weld Size Results per UW-20:
Tube Strength [Ft]:

= pi * t( do - t )Sa
= pi * 2.108 ( 25.4 - 2.108 )1320.376
= 2036.687 kgf
Groove Weld Strength [Fg]:

= 0.85 * pi * ag( do + 0.67*ag )Sw (but not > Ft)
= 0.85 * pi * 2.0 ( 25.4 + 0.67*2.0 )1037.75
= 1482.0184 kgf
Weld Strength Factor [fw]:

= Sa / Sw where Sw = min( Sa and St )
= 1320.376/1037.753
= 1.272
Design Strength Ratio [fd]:

= 1 for full strength welds
Fillet Weld Strength [Ff]:

= 0.55 * pi * af( do + 0.67 * af )Sw (but not > Ft)
= 0.55 * pi * 2.0 ( 25.4 + 0.67 * 2.0 )1037.75
= 958.9532 kgf
Minimum Length of Weld [ar]:

= 2( sqrt((0.75 * do)² + 1.07*t*(do - t)fw * fd)) - 0.75 * do)
= 2( sqrt((0.75 * 25.4 )² + 1.07*2.108 *(25.4 - 2.108 )1.272 * 1.0 )) -

0.75 * 25.4 )
= 3.361 mm
Minimum Required Fillet Weld Leg [afr]: 1.6803 mm

Minimum Required Groove Weld Leg [agr]: 1.6803 mm
Tube-Tubesheet Jt allowable, 2036.69 is >= tube strength 2036.69 kgf
Note: This tube-tubesheet joint is a Full Strength joint
Stress/Force summary for loadcase D3 un-corr. (Psd,max + Ptd,max):

------------------------------------------------------------------------
Stress Description Actual Allowable Pass/Fail
------------------------------------------------------------------------
Tubesheet bend. stress 1637.9 <= 2075.5 kgf/cm² Ok
Tubesheet shear stress 205.8 <= 826.7 kgf/cm² Ok
------------------------------------------------------------------------
Thickness results for loadcase D3 un-corr. (Psd,max + Ptd,max):
Thickness (mm) Required | Actual P/F |

------------------------------------------------------------------------------
Tubesheet Thickness : 61.052 | 68.000 Ok |
Tube-Tubesheet Fillet Weld Leg : 1.680 | 2.000 Ok |
Tube-Tubesheet Groove Weld Leg : 1.680 | 2.000 Ok |
U-Tube Tubesheet results per ASME UHX-12 2021
Results for 3 Load Cases:
--Reqd. Thk. + CA ---- Tubesheet Stresses Case Pass/

Case# Tbsht Extnsn Bend Allwd Shear Allwd Type Fail
----------------------------------------------------------------------------
D1uc 29.622 42.379 317 2076 40 827 Ps+Pt D1 Ok
D2uc 66.165 ... 1955 2076 246 827 Ps+Pt D2 Ok
D3uc 61.052 ... 1638 2076 206 827 Ps+Pt D3 Ok
----------------------------------------------------------------------------
Max: 66.1653 42.379 mm 0.942 0.297 (Str. Ratio)
Load Case Definitions:
[Ps & Pt]:

Shell-side and Tube-side Design or Operating Pressures
derived from Psd,min Ptd,max, Psox,min, Ptox,max etc. per the
Load Case Tables
[c]:
With or Without Corrosion Allowance
[D1, D2, D3]:

Design Load Cases using the Maximum and Minimum Design Pressures
[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)
Note:
Because there was no net pressure differential across the tubesheet due to
the specified pressures psd,min and ptd,min; load case D4 was not processed as
the resulting tubesheet bending stress would be zero.
Summary of Thickness Comparisons for 3 Load Cases:

Thickness (mm) Required | Actual P/F |

------------------------------------------------------------------------------
Tubesheet Thickness : 66.165 | 68.000 Ok |
Tubesheet Thickness Flanged Extension : 42.379 | 54.000 Ok |
Tube Thickness : 1.083 | 2.108 Ok |
Tube-Tubesheet Fillet Weld Leg : 1.680 | 2.000 Ok |
Tube-Tubesheet Groove Weld Leg : 1.680 | 2.000 Ok |
Note: This is a full strength Tube to Tubesheet Joint.
Tubesheet MAWP used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAWP |Stress Rat.| MAWP |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Bending Stress | 39.282 | 1.000 | 39.281 | 1.000 |
Tubesheet Shear Stress | 124.495 | 1.000 | 124.495 | 1.000 |
Tube Pressure Stress | 234.746 | 1.000 | 88.821 | 1.000 |
Tubesheet Extension Stress | 41.731 | ... | No Calc | No Calc |
---------------------------------------------------------------------------------
Minimum MAWP | 39.282 | | 39.281 | |
Tubesheet MAPnc used to Compute Hydrotest Pressure:
Stress / Force | Tubeside |0 shellside| Shellside |0 tubeside |

Condition | MAPnc |Stress Rat.| MAPnc |Stress Rat.|
---------------------------------------------------------------------------------
Tubesheet Bending Stress | 50.815 | 1.000 | 50.815 | 1.000 |
Tubesheet Shear Stress | 169.301 | 1.000 | 169.301 | 1.000 |
Tube Pressure Stress | 249.994 | 1.000 | 109.978 | 1.000 |
Tubesheet Extension Stress | 45.602 | ... | No Calc | No Calc |
---------------------------------------------------------------------------------
Minimum MAPnc | 45.602 | | 50.815 | |
(*) Only the design load cases were analyzed to compute the MAWP for determining the test pressure.

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Table of Contents

Cover Sheet ............................................................................................................................................................................... 2

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2021

Job File : ...\AMMONIA VAPOEIZER (E-3101B)-BKU.pvdb

Date of Analysis : Jul 11,2023 11:29pm

PV Elite 25, January 2023

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2021

Diameter Spec : 535.000 x 830.000 mm ID

Specified Datum Line Distance 4.00 cm

Shell Side Design Temperature 80 °C

Shell Side Design Pressure 37.000 kgf/cm²

Shop Shell Side Test Pressure 48.100 kgf/cm²

Wind Design Code IS 875 (PART 3) Amd. 1&2 (2020)

Component | | | | |Normal | Impact |

Element Pressures and MAWP (kgf/cm² & mm):

| Design | | | Total | Str. | In |

Liquid Level: 83.00 cm Dens.: 584.770 kg/m³ Sp. Gr.: 0.585

Element Types and Properties:

| | Length |Thickness |Thickness | Internal | External | Eff | Eff |

Baseplate Length 808.000 mm

|------------------- 808.000 mm ---------------------|

Maximum Tensile Bolt Load 21. kgf

Summary of Maximum Saddle Loads, Operating Case, Un-Factored:

Summary of Maximum Saddle Loads, Pressure Test Case:

Operating - Empty + Operating Liquid (No CA) 4851.4 kg

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Nozzle Calculation Summary (kgf/cm² & mm):

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

Nozzle MAWP Summary:

Check the Spatial Relationship between the Nozzles:

From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

The nozzle spacing is computed by the following:

= sqrt( ll² + lc² ) where

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

General Notes for the above table:

Nozzle Material and Weld Fillet Leg Size Details (mm):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |

N4 SHELL OUTLET | 529.352 | 90.0 | 150.00 | 0.00 | main shell |

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

QTY | DESCRIPTION | MATERIAL |

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness

Exchanger Side Computed MDMT Required MDMT Pass/Fail

[17] - Impact Testing required

UG-84(b)(2) was not considered.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

Warning: channel body fla and shell body flang

PV Elite performs all calculations internally in Imperial Units

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

Units used in this Analysis (Kgf_cm2):